CN108436487A - A kind of bearing race production line and its working method with automatic flushing device - Google Patents

A kind of bearing race production line and its working method with automatic flushing device Download PDF

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Publication number
CN108436487A
CN108436487A CN201810173373.7A CN201810173373A CN108436487A CN 108436487 A CN108436487 A CN 108436487A CN 201810173373 A CN201810173373 A CN 201810173373A CN 108436487 A CN108436487 A CN 108436487A
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CN
China
Prior art keywords
bearing
bearing race
race
unit
outer ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810173373.7A
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Chinese (zh)
Inventor
廖春惠
葛泓
乐建朝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Bojet Precision Forging Co Ltd
Original Assignee
Jiangsu Bojet Precision Forging Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Bojet Precision Forging Co Ltd filed Critical Jiangsu Bojet Precision Forging Co Ltd
Priority to CN201810173373.7A priority Critical patent/CN108436487A/en
Publication of CN108436487A publication Critical patent/CN108436487A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/40Shaping by deformation without removing material
    • F16C2220/44Shaping by deformation without removing material by rolling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/40Shaping by deformation without removing material
    • F16C2220/46Shaping by deformation without removing material by forging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/60Shaping by removing material, e.g. machining
    • F16C2220/70Shaping by removing material, e.g. machining by grinding

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mounting Of Bearings Or Others (AREA)

Abstract

The invention discloses a kind of bearing race production lines with automatic flushing device, including the feeding unit material, heating unit, forging unit, separation unit, ball blast unit, the stone roller that set gradually expand unit, shaping unit, cleaning unit and blanking unit;Wherein, the cleaning unit includes bearing race cleaning case, bearing race drying box, bearing race top tank, guide rail, electric driving wheel and bearing race grabbing assembly, the guide rail is erected at the bearing race cleaning case set gradually, bearing race drying box and bearing race and oils upper box part, the electric driving wheel is arranged in guide rail, and the bearing race grabbing assembly is fixed on electric driving wheel.The present invention carries out the crawl of bearing race by the bearing race grabbing assembly on electric driving wheel automatically, electric driving wheel drives bearing race grabbing assembly to pass through bearing race cleaning case, bearing race drying box, bearing race top tank successively, the cleaning of bearing race is completed, dries and oils, the course of work carries out automatically, saves manpower.

Description

A kind of bearing race production line and its working method with automatic flushing device
Technical field
The invention belongs to bearing mnanufacture field, more particularly to a kind of bearing race production line with automatic flushing device.This Invention further relates to a kind of working method of the bearing race production line with automatic flushing device.
Background technology
Bearing race is the more complex parts of bearings of component and a processing technology critically important on bearing, bearing race hair Base processing is the first procedure of Production of bearing, and the quality of bearing race blank quality and the height of productivity will directly affect bearing The quality and performance of product, while the economic benefits of enterprise can also be had an impact, so bearing race blank is processed into axis One of important procedure in process is held, all receives the attention of enterprise all the time.
The processing technology of the forging bearing race blank of generally use includes preheating, cuts material, heating, jumping-up, instead squeezes at present Molded, a series of process, the equipment packet used in this series of process such as cut bottom open width, reaming, shaping It includes electric furnace, first pressure machine, second pressure machine, third forcing press, grind the equipment such as expansion machine, shaping punching machine.It is wherein specific Operational process of craft is:First by bar after electric furnace heats, it is cut into the bar of certain length by first pressure machine, then passes through Jumping-up is carried out by second pressure machine after Medium Frequency Induction Heating Furnace heating, it is complete to subsequent processing operating personnel through manual delivery after jumping-up At extrusion forming, punching this two procedures, finally manual delivery is ground the worker of expansion machine to operation and is carried out to the blank after punching again Reaming, the blank after reaming send again to shaping punching machine and carry out shaping.5 workers online behaviour simultaneously is needed in entire production process Make, the great work intensity of worker, production cost is high, and the consistency of blank quality difference and blank quality is difficult to ensure, production efficiency It is relatively low.
Invention content
Goal of the invention:In order to overcome the above deficiency, the object of the present invention is to provide a kind of axis with automatic flushing device Circle production line is held, high degree of automation reduces manual labor amount, improves work efficiency, and bearing race is captured by manipulator, By electric driving wheel drive bearing race successively through over cleaning, dry and oil.The present invention also provides one kind, and there is automatic cleaning to fill The working method for the bearing race production line set, course of work high degree of automation, required manpower is few, improves production effect Rate is suitble to industrial-scale application.
Technical solution:A kind of bearing race production line with automatic flushing device, including set gradually feeding unit material, plus Hot cell, separation unit, ball blast unit, grinds and expands unit, shaping unit, cleaning unit and blanking unit forging unit;Wherein, The cleaning unit includes bearing race cleaning case, bearing race drying box, bearing race top tank, guide rail, electric driving wheel and bearing race Grabbing assembly, the guide rail are erected at the bearing race cleaning case set gradually, bearing race drying box and bearing race and oil upper box part, The electric driving wheel is arranged in guide rail, and the bearing race grabbing assembly is fixed on electric driving wheel.Having for the present invention is automatic The bearing race production line of cleaning device carries out grabbing for bearing race automatically by the bearing race grabbing assembly on electric driving wheel It taking, electric driving wheel drives bearing race grabbing assembly to pass through bearing race cleaning case, bearing race drying box, bearing race top tank successively, The cleaning of bearing race is completed, dries and oils, the course of work carries out automatically, saves manpower.
Further, the above-mentioned bearing race production line with automatic flushing device, the bearing race grabbing assembly include First support bar, second support bar and bearing race catching robot, the first support bar and second support bar are fixed on electric drive On driving wheel, and first support bar and second support bar are symmetrical arranged by symmetry axis of guide rail, the first support bar and second End of the supporting rod far from guide rail is equipped with bearing race catching robot.By the first support bar of setting and second support bar by axis It holds circle catching robot and electric driving wheel links together.
Further, the above-mentioned bearing race production line with automatic flushing device, the bearing race catching robot packet Pedestal, screw rod, first gear, second gear, first bearing circle fixed link and second bearing circle fixed link, the pedestal is included to fix On the lower face of first support bar and second support bar, the screw rod is connect with pedestal, the first gear and second gear With the outer tooth engagement of screw rod, the first bearing circle fixed link is connect with first gear, the second bearing circle fixed link and the Two gears connect.The first gear and second gear of setting can drive first bearing circle fixed link and second bearing circle to fix Bar is opened or is closed, to carry out the crawl and relieving of bearing race.
Further, the above-mentioned bearing race production line with automatic flushing device, the first gear and second gear The both sides of screw rod are symmetricly set on using screw rod as symmetry axis, the first bearing circle fixed link and second bearing circle fixed link are with spiral shell Bar is the both sides that symmetry axis is symmetricly set on screw rod.Symmetrically arranged structure enables to first bearing circle fixed link and second Bearing race fixed link synchronizing moving.
Further, the above-mentioned bearing race production line with automatic flushing device, the inner wall of the bearing race cleaning case It is equipped with one group of high pressure nozzle.High-pressure cleaning liquid is ejected into bearing race surface by the high pressure nozzle of setting by high pressure nozzle, high Bearing race can be surface-treated clean by pressure cleaning.
Further, the above-mentioned bearing race production line with automatic flushing device, the high pressure nozzle includes high pressure spray Mouth ontology, securing plate, nozzle bore, pipeline and nozzle, the reinforcing plate are sheathed on high pressure nozzle ontology, and the pipeline is set to height It presses in nozzle body, the nozzle is connect with the end of high pressure nozzle ontology, and the nozzle is equipped with one group of nozzle bore, the spray Nozzle aperture is connect with pipeline.The multiple nozzle bores being arranged can form injection multiply cleaning solution, guarantee bearing race surface is clear It washes thoroughly.
Further, the above-mentioned bearing race production line with automatic flushing device is equipped in the bearing race drying box One group of electric heating tube.The electric heating tube of setting ensures that bearing race dries the temperature inside the box, can quickly be dried to bearing race.
Further, the above-mentioned bearing race production line with automatic flushing device, the top plate of the bearing race top tank It is equipped with one group of atomizer.The oil spout from top to bottom of the atomizer of setting ensures that bearing race surface all oils.
Further, the above-mentioned bearing race production line with automatic flushing device, the first bearing circle fixed link and The section of second bearing circle fixed link is V-type.The first bearing circle fixed link and second bearing circle fixed link in V-type section, lower end Portion is superimposed together, and centre forms cyclic structure, convenient for fixing circular ring shape bearing race material.
The present invention also provides a kind of working methods of the bearing race production line with automatic flushing device, including following step Suddenly:
1)Bearing race blank is sent to heating unit by feeding unit material;
2)Bearing race blank is moved to heating unit, and Medium Frequency Induction Heating Furnace heats bearing material;
3)Bearing race blank after heat treatment is moved to forging unit from heating unit, and Balance mechanism and mold will Bearing race blank carries out jumping-up, point set and cut-out;
4)Bearing material by forging unit forms bearing outer ring material and bearing inner race material, and is entered by manipulator Different conveyer belts;
5)Bearing outer ring material and bearing inner race material enter separation unit, carry out the sorting of qualified material and unqualified material;
6)Bearing outer ring material and bearing inner race material pass through ball blast unit and carry out ball blast respectively;
7)Bearing outer ring material and bearing inner race material expand unit progress cold roll expansion by grinding respectively, form bearing outer ring and bearing Inner ring;
8)The bearing outer ring apparatus for shaping that bearing outer ring passes through in shaping unit is polished and is processed;
9)The bearing inner race apparatus for shaping that bearing inner race passes through in shaping unit is polished and is processed;
10)Bearing outer ring and bearing inner race shaping finish, and screw rod rotation drives first gear and second gear rotation;
11)First bearing circle fixed link and second bearing circle fixed link are close to each other, grip bearing outer ring or bearing inner race;
12)Electric driving wheel starts, and is moved along guide rail, and bearing race grabbing assembly gripping bearing outer ring or bearing inner race enter axis Hold circle cleaning case;
13)High pressure nozzle starts, and is cleaned to bearing outer ring or bearing inner race;
14)Electric driving wheel is moved along guide rail, into bearing race drying box, is dried to bearing outer ring or bearing inner race;
15)Electric driving wheel is continued to move to along guide rail, into bearing race top tank, atomizer oil spout, to bearing outer ring or axis Inner ring is held to oil;
16)Electric driving wheel moving guide rail completes the cleaning of bearing outer ring or bearing inner race to the right end of guide rail, drying and on Oil;
17)Bearing outer ring and bearing inner race are collected and store by blanking unit respectively.
The working method of bearing race production line of the present invention with automatic flushing device, the course of work automate journey Degree is high, and required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that:It is of the present invention that there is automatic cleaning The bearing race production line of device, reasonable in design, high degree of automation reduces labor intensity, improves work efficiency. The working method of bearing race production line of the present invention with automatic flushing device, course of work high degree of automation, institute The manpower needed is few, improves production efficiency, is suitble to industrial-scale application;Bearing race crawl is wherein driven by electric driving wheel Component successively pass through bearing race cleaning case, bearing race drying box and bearing race top tank, can be rapidly completed bearing race cleaning, It dries and oils.
Description of the drawings
Fig. 1 is the structural schematic diagram of the bearing race production line of the present invention with automatic flushing device;
Fig. 2 is the structural schematic diagram of bearing race cleaning case of the present invention;
Fig. 3 is the structural schematic diagram of bearing race drying box of the present invention;
Fig. 4 is the structural schematic diagram of bearing race top tank of the present invention;
Fig. 5 is the structural schematic diagram of bearing race grabbing assembly of the present invention;
Fig. 6 is the structural schematic diagram of high pressure nozzle of the present invention;
Fig. 7 is the bearing race production line operation principle block diagram of the present invention with automatic flushing device;
Fig. 8 is the structural schematic diagram of bearing race production line of the present invention.
In figure:1 bearing race cleaning case, 11 high pressure nozzles, 111 high pressure nozzle ontologies, 112 securing plates, 113 nozzle bores, 114 Pipeline, 115 nozzles, 2 bearing race drying boxes, 3 bearing race top tanks, 4 guide rails, 5 electric driving wheels, 6 bearing race grabbing assemblies, 61 One supporting rod, 62 second support bars, 63 bearing race catching robots, 631 pedestals, 632 screw rods, 633 first gears, 634 second Gear, 635 first bearing circle fixed links, 636 second bearing circle fixed links, 10 feeding unit materials, 20 heating units, 30 forgings are single Member, 40 separation units, 50 ball blast units, 60, which are ground, expands unit, 70 shaping units, 80 cleaning units, 90 blanking units.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally Invention and simplified description, do not indicate or imply the indicated device or element must have a particular orientation, with specific side Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine Tool connects, and can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or "lower" It may include that the first and second features are in direct contact, can also not be to be in direct contact but pass through it including the first and second features Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " include first special Sign is right over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists Second feature " under ", " lower section " and " following " include fisrt feature immediately below second feature and obliquely downward, or be merely representative of Fisrt feature level height is less than second feature.
Embodiment
The bearing race production line with automatic flushing device as shown in Fig. 1,2,3,4,7 and 8, including set gradually upper Material unit 10, forging unit 30, separation unit 40, ball blast unit 50, grinds and expands unit 60, shaping unit 70, clear heating unit 20 Wash unit 80 and blanking unit 90;Wherein, cleaning unit 80 is including on bearing race cleaning case 1, bearing race drying box 2, bearing race Fuel tank 3, guide rail 4, electric driving wheel 5 and bearing race grabbing assembly 6, guide rail 4 are erected at bearing race cleaning case 1, the axis set gradually Circle drying box 2 and 3 top of bearing race top tank are held, electric driving wheel 5 is arranged in guide rail 4, and bearing race grabbing assembly 6 is fixed on electricity On driving wheel 5.Wherein, the inner wall of bearing race cleaning case 1 is equipped with one group of high pressure nozzle 11.One is equipped in bearing race drying box 2 Group electric heating tube 21.The top plate of bearing race top tank 3 is equipped with one group of atomizer 31.Further, high pressure spray as shown in FIG. 6 Mouth 11 includes high pressure nozzle ontology 111, securing plate 112, nozzle bore 113, pipeline 114 and nozzle 115, and reinforcing plate 112 is sheathed on On high pressure nozzle ontology 111, pipeline 114 is set in high pressure nozzle ontology 111, the end of nozzle 115 and high pressure nozzle ontology 111 Connection, nozzle 115 are equipped with one group of nozzle bore 113, and nozzle bore 113 is connect with pipeline 114.
In addition, bearing race grabbing assembly 6 as shown in Figure 5 includes first support bar 61, second support bar 62 and bearing race Catching robot 63, first support bar 61 and second support bar 62 are fixed on electric driving wheel 5, and first support bar 61 and Two supporting rods 62 are symmetrical arranged with guide rail 4 for symmetry axis, and the end of first support bar 61 and second support bar 62 far from guide rail 4 is set There is bearing race catching robot 63.Bearing race catching robot 63 includes pedestal 631, screw rod 632, first gear 633, the second tooth Wheel 634, first bearing circle fixed link 635 and second bearing circle fixed link 636, pedestal 631 are fixed on first support bar 61 and the On the lower face of two supporting rods 62, screw rod 632 is connect with pedestal 631, first gear 633 and second gear 634 and screw rod 632 Outer tooth engagement, first bearing circle fixed link 635 are connect with first gear 633, second bearing circle fixed link 636 and second gear 634 connections.First gear 633 and second gear 634 are with the both sides that screw rod 632 is that symmetry axis is symmetricly set on screw rod 632, and first Bearing race fixed link 635 and second bearing circle fixed link 636 are symmetricly set on the both sides of screw rod 632 with screw rod 632 for symmetry axis, And the section of first bearing circle fixed link 635 and second bearing circle fixed link 636 is V-type.
In addition, based on the basis of above structure, a kind of work side of the bearing race production line with automatic flushing device Method includes the following steps:
1)Bearing race blank is sent to heating unit 20 by feeding unit material 10;
2)Bearing race blank is moved to heating unit 20, and Medium Frequency Induction Heating Furnace heats bearing material;
3)Bearing race blank after heat treatment is moved to forging unit 30, Balance mechanism and mould from heating unit 20 Bearing race blank is carried out jumping-up, point set and cut-out by tool;
4)Bearing material by forging unit 30 forms bearing outer ring material and bearing inner race material, and by manipulator into Enter different conveyer belts;
5)Bearing outer ring material and bearing inner race material enter separation unit 40, carry out point of qualified material and unqualified material Choosing;
6)Bearing outer ring material and bearing inner race material pass through ball blast unit 50 and carry out ball blast respectively;
7)Bearing outer ring material and bearing inner race material expand the progress cold roll expansion of unit 60 by grinding respectively, form bearing outer ring and axis Hold inner ring;
8)The bearing outer ring apparatus for shaping that bearing outer ring passes through in shaping unit 70 is polished and is processed;
9)The bearing inner race apparatus for shaping that bearing inner race passes through in shaping unit 70 is polished and is processed;
10)Bearing outer ring and bearing inner race shaping finish, and screw rod 632 rotates, and drive 634 turns of first gear 633 and second gear It is dynamic;
11)First bearing circle fixed link 635 and second bearing circle fixed link 636 are close to each other, grip bearing outer ring or bearing Inner ring;
12)Electric driving wheel 5 starts, and is moved along guide rail 4, bearing race grabbing assembly 6 grip bearing outer ring or bearing inner race into Enter bearing race cleaning case 1;
13)High pressure nozzle 11 starts, and is cleaned to bearing outer ring or bearing inner race;
14)Electric driving wheel 5 is moved along guide rail 4, into bearing race drying box 2, is dried to bearing outer ring or bearing inner race It is dry;
15)Electric driving wheel 5 is continued to move to along guide rail 4, into bearing race top tank 3,31 oil spout of atomizer, to bearing outer ring or Person's bearing inner race oils;
16)5 moving guide rail 4 of electric driving wheel completes the cleaning of bearing outer ring or bearing inner race to the right end of guide rail, drying and It oils;
17)Bearing outer ring and bearing inner race are collected and store by blanking unit 90 respectively.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as the present invention's Protection domain.

Claims (10)

1. a kind of bearing race production line with automatic flushing device, it is characterised in that:Including the feeding unit material set gradually (10), heating unit(20), forging unit(30), separation unit(40), ball blast unit(50), grind expand unit(60), shaping list Member(70), cleaning unit(80)And blanking unit(90);Wherein, the cleaning unit(80)Including bearing race cleaning case(1), axis Hold circle drying box(2), bearing race top tank(3), guide rail(4), electric driving wheel(5)With bearing race grabbing assembly(6), the guide rail (4)It is erected at the bearing race cleaning case set gradually(1), bearing race drying box(2)With bearing race top tank(3)Top, it is described Electric driving wheel(5)It is arranged in guide rail(4)It is interior, the bearing race grabbing assembly(6)It is fixed on electric driving wheel(5)On.
2. the bearing race production line according to claim 1 with automatic flushing device, it is characterised in that:The bearing race Grabbing assembly(6)Including first support bar(61), second support bar(62)With bearing race catching robot(63), described first Strut(61)And second support bar(62)It is fixed on electric driving wheel(5)On, and first support bar(61)And second support bar (62)With guide rail(4)It is symmetrical arranged for symmetry axis, the first support bar(61)And second support bar(62)Far from guide rail(4)'s End is equipped with bearing race catching robot(63).
3. the bearing race production line according to claim 2 with automatic flushing device, it is characterised in that:The bearing race Catching robot(63)Including pedestal(631), screw rod(632), first gear(633), second gear(634), first bearing circle Fixed link(635)With second bearing circle fixed link(636), the pedestal(631)It is fixed on first support bar(61)With second Strut(62)Lower face on, the screw rod(632)With pedestal(631)Connection, the first gear(633)And second gear (634)With screw rod(632)Outer tooth engagement, the first bearing circle fixed link(635)With first gear(633)Connection, it is described Second bearing circle fixed link(636)With second gear(634)Connection.
4. the bearing race production line according to claim 3 with automatic flushing device, it is characterised in that:First tooth Wheel(633)And second gear(634)With screw rod(632)It is symmetricly set on screw rod for symmetry axis(632)Both sides, the first axle Hold circle fixed link(635)With second bearing circle fixed link(636)With screw rod(632)It is symmetricly set on screw rod for symmetry axis(632) Both sides.
5. the bearing race production line according to claim 3 with automatic flushing device, it is characterised in that:The bearing race Cleaning case(1)Inner wall be equipped with one group of high pressure nozzle(11).
6. the bearing race production line according to claim 5 with automatic flushing device, it is characterised in that:The high pressure spray Mouth(11)Including high pressure nozzle ontology(111), securing plate(112), nozzle bore(113), pipeline(114)And nozzle(115), described Reinforcing plate(112)It is sheathed on high pressure nozzle ontology(111)On, the pipeline(114)Set on high pressure nozzle ontology(111)It is interior, institute State nozzle(115)With high pressure nozzle ontology(111)End connection, the nozzle(115)It is equipped with one group of nozzle bore(113), The nozzle bore(113)With pipeline(114)Connection.
7. the bearing race production line according to claim 5 with automatic flushing device, it is characterised in that:The bearing race Drying box(2)Inside it is equipped with one group of electric heating tube(21).
8. the bearing race production line according to claim 7 with automatic flushing device, it is characterised in that:The bearing race Top tank(3)Top plate be equipped with one group of atomizer(31).
9. the bearing race production line according to claim 4 with automatic flushing device, it is characterised in that:The first axle Hold circle fixed link(635)With second bearing circle fixed link(636)Section be V-type.
10. the working method of the bearing race production line according to claim 8 with automatic flushing device, feature exist In:Include the following steps:
1)Feeding unit material(10)Bearing race blank is sent to heating unit(20);
2)Bearing race blank is moved to heating unit(20), Medium Frequency Induction Heating Furnace is to the heating of bearing material;
3)Bearing race blank after heat treatment, from heating unit(20)It is moved to forging unit(30), Balance mechanism Bearing race blank is subjected to jumping-up, point set and cut-out with mold;
4)By forging unit(30)Bearing material form bearing outer ring material and bearing inner race material, and pass through manipulator Into different conveyer belts;
5)Bearing outer ring material and bearing inner race material enter separation unit(40), carry out point of qualified material and unqualified material Choosing;
6)Bearing outer ring material and bearing inner race material pass through ball blast unit respectively(50)Carry out ball blast;
7)Bearing outer ring material and bearing inner race material expand unit by grinding respectively(60)Carry out cold roll expansion, formed bearing outer ring and Bearing inner race;
8)Bearing outer ring passes through shaping unit(70)In bearing outer ring apparatus for shaping polished and processed;
9)Bearing inner race passes through shaping unit(70)In bearing inner race apparatus for shaping polished and processed;
10)Bearing outer ring and bearing inner race shaping finish, screw rod(632)Rotation drives first gear(633)And second gear (634)Rotation;
11)First bearing circle fixed link(635)With second bearing circle fixed link(636)It is close to each other, grip bearing outer ring or Bearing inner race;
12)Electric driving wheel(5)Start, along guide rail(4)It is mobile, bearing race grabbing assembly(6)Grip bearing outer ring or bearing Inner ring enters bearing race cleaning case(1);
13)High pressure nozzle(11)Start, bearing outer ring or bearing inner race are cleaned;
14)Electric driving wheel(5)Along guide rail(4)It is mobile, into bearing race drying box(2), to bearing outer ring or bearing inner race It is dried;
15)Electric driving wheel(5)Along guide rail(4)It continues to move to, into bearing race top tank(3), atomizer(31)Oil spout, to axis Bearing outer-ring or bearing inner race oil;
16)Electric driving wheel(5)Moving guide rail(4)To the right end of guide rail, the cleaning of bearing outer ring or bearing inner race is completed, is dried It does and oils;
17)Bearing outer ring and bearing inner race pass through blanking unit respectively(90)It is collected and stores.
CN201810173373.7A 2018-03-02 2018-03-02 A kind of bearing race production line and its working method with automatic flushing device Pending CN108436487A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810173373.7A CN108436487A (en) 2018-03-02 2018-03-02 A kind of bearing race production line and its working method with automatic flushing device

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CN108993978A (en) * 2018-09-29 2018-12-14 吴帅英 A kind of component of machine cleaning maintenance device
CN110064633A (en) * 2019-04-17 2019-07-30 中核新能核工业工程有限责任公司 A method of improving multi items radiocontamination small container cleaning efficiency
CN111889449A (en) * 2020-07-01 2020-11-06 浙江哈特惠科技股份有限公司 Machining equipment and machining method for rust-proof leak-proof sealed fastening bolt
CN112156925A (en) * 2020-09-23 2021-01-01 芜湖市久强轴承制造有限公司 Bearing spraying device

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CN204685537U (en) * 2015-03-23 2015-10-07 新昌县三源轴承有限公司 A kind of device for cleaning large size bearing
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CN201586643U (en) * 2009-12-08 2010-09-22 无锡市博阳精密机械制造有限公司 Cleanout fluid spraying device in bearing ring cleaning machine
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108993978A (en) * 2018-09-29 2018-12-14 吴帅英 A kind of component of machine cleaning maintenance device
CN110064633A (en) * 2019-04-17 2019-07-30 中核新能核工业工程有限责任公司 A method of improving multi items radiocontamination small container cleaning efficiency
CN111889449A (en) * 2020-07-01 2020-11-06 浙江哈特惠科技股份有限公司 Machining equipment and machining method for rust-proof leak-proof sealed fastening bolt
CN112156925A (en) * 2020-09-23 2021-01-01 芜湖市久强轴承制造有限公司 Bearing spraying device

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