CN108436071B - Spin-flow long nozzle for continuous casting - Google Patents
Spin-flow long nozzle for continuous casting Download PDFInfo
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- CN108436071B CN108436071B CN201810576950.7A CN201810576950A CN108436071B CN 108436071 B CN108436071 B CN 108436071B CN 201810576950 A CN201810576950 A CN 201810576950A CN 108436071 B CN108436071 B CN 108436071B
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- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
- B22D41/507—Pouring-nozzles giving a rotating motion to the issuing molten metal
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Abstract
Description
技术领域Technical Field
本发明属于连续铸造技术领域,具体涉及一种连铸用自旋流长水口。The invention belongs to the technical field of continuous casting, and in particular relates to a self-spinning flow long nozzle for continuous casting.
背景技术Background technique
钢的连续铸造是将具有一定过热度的液态钢液通过水冷结晶器连续冷却成具有一定形状的固态铸坯的过程。随着连铸技术的应用和发展,特别是由于用户对钢材质量越来越高的要求及国际市场的激烈竞争,连铸坯的质量越来越受到重视,严格控制钢液的洁净度,减小铸坯缺陷已成为连铸生产中重要的工作。Continuous casting of steel is a process of cooling liquid steel with a certain degree of superheat continuously into a solid ingot with a certain shape through a water-cooled crystallizer. With the application and development of continuous casting technology, especially due to the increasingly high requirements of users for steel quality and the fierce competition in the international market, the quality of continuous casting ingots has received more and more attention. Strictly controlling the cleanliness of molten steel and reducing ingot defects have become important tasks in continuous casting production.
连铸过程中,钢液从钢包经过钢包长水口流入中间包,长水口的流量由滑动水口的开口大小决定。由中包到结晶器的钢液流量则由塞棒和另一个滑动水口系统控制。钢液在结晶器内形成初始坯壳,并在下方的冷却和支撑辊系统内逐渐完全凝固为连铸坯。中间包作为钢液凝固之前的最后一个冶金容器,在连铸过程中承担着稳流、分流、连浇衔接和二次冶金的作用。目前普遍认为,中间包内钢液的质量与中间包内的流场具有紧密的关系。合理的中间包流场有助于夹杂物的上浮去除和提高钢液的洁净度。不合理的中间包流场则可能会带来卷渣、吸气和耐材侵蚀等一系列问题,从而大大降低钢液的质量和影响连铸生产效率。传统的中间包流场控制技术主要借助于中间包自身结构的设计和湍流控制器(如挡墙)等来实现。另一种方法是采用钢包长水口的设计来控制中包入口流股)从而进一步控制中间包内钢液流场。钢包长水口是连接钢包和中间包的一个耐材质通道,在连铸过程中扮演着重要的角色。钢包长水口决定的中包流场的入口流股,直接影响着中间包入口区域的流动特点,进而推延到整个中间包内。为此,除了传统的直筒型长水口外,人们设计了喇叭型、耗散型等新型水口。During the continuous casting process, the molten steel flows from the ladle through the ladle shroud into the tundish. The flow rate of the shroud is determined by the opening size of the sliding shroud. The flow rate of the molten steel from the tundish to the crystallizer is controlled by the stopper rod and another sliding shroud system. The molten steel forms an initial shell in the crystallizer and gradually solidifies into a continuous casting slab in the cooling and support roller system below. As the last metallurgical container before the molten steel solidifies, the tundish plays the role of stabilizing flow, diverting, continuous casting connection and secondary metallurgy in the continuous casting process. It is generally believed that the quality of the molten steel in the tundish is closely related to the flow field in the tundish. A reasonable tundish flow field is conducive to the floating removal of inclusions and improving the cleanliness of the molten steel. An unreasonable tundish flow field may cause a series of problems such as slag entrainment, air suction and refractory erosion, thereby greatly reducing the quality of the molten steel and affecting the continuous casting production efficiency. The traditional tundish flow field control technology is mainly achieved by the design of the tundish structure itself and turbulence controllers (such as retaining walls). Another method is to use the design of the ladle shroud to control the inlet stream of the tundish) and further control the flow field of the molten steel in the tundish. The ladle shroud is a material-resistant channel connecting the ladle and the tundish, and plays an important role in the continuous casting process. The inlet stream of the tundish flow field determined by the ladle shroud directly affects the flow characteristics of the tundish inlet area, and then extends to the entire tundish. For this reason, in addition to the traditional straight-cylinder shroud, people have designed new shrouds such as trumpet-type and dissipative-type.
发明内容Summary of the invention
本发明是一种能使钢液流过水口时自动产生旋流的长水口,提供一种连铸用的自旋流长水口,充分发挥旋流连铸的效果,并且不易堵塞,即使某一段旋流引导装置断裂也不影响旋流的产生。The invention discloses a long nozzle which can automatically generate a swirl when molten steel flows through the nozzle, provides a self-swirl long nozzle for continuous casting, gives full play to the effect of swirl continuous casting, is not easy to be blocked, and does not affect the generation of swirl even if a certain section of swirl guide device is broken.
为了达到上述目的,本发明的技术方案是:In order to achieve the above object, the technical solution of the present invention is:
一种连铸用自旋流长水口,由长水口和旋流引导装置组成,旋流引导装置设置于长水口内,所述的旋流引导装置为螺旋状导轨,该螺旋状导轨的最大外径不大于长水口的内径。A self-spinning flow shroud for continuous casting consists of a shroud and a swirl guide device, wherein the swirl guide device is arranged in the shroud and is a spiral guide rail, the maximum outer diameter of which is not greater than the inner diameter of the shroud.
进一步地,上述旋流引导装置为一条螺旋状导轨或者两条及以上螺旋状导轨交叠而成。Furthermore, the swirl guide device is formed by one spiral guide rail or two or more overlapping spiral guide rails.
进一步地,上述螺旋状导轨为变径结构,自中间向两端的螺旋半径逐渐减小。Furthermore, the spiral guide rail is a variable diameter structure, and the spiral radius gradually decreases from the middle to both ends.
进一步地,上述螺旋状导轨的中间最大螺旋半径区域长度为螺旋状导轨总长度的1/4至3/4。Furthermore, the length of the middle maximum spiral radius area of the above-mentioned spiral guide rail is 1/4 to 3/4 of the total length of the spiral guide rail.
进一步地,上述的水口下部设置为缩颈结构,以方便卡住旋流引导装置。Furthermore, the lower part of the water inlet is configured as a necking structure to facilitate clamping of the swirl guide device.
进一步地,上述旋流引导装置采用耐火材料静压成型。Furthermore, the swirl guide device is formed by static pressure using refractory materials.
上述旋流引导装置是单独制作,直接放置于长水口内即可。The above-mentioned swirl guide device is made separately and can be directly placed in the long shroud.
本发明的长水口能够满足不同方向的钢液旋流,如果钢液旋流为顺时针,水口结构的螺旋导轨采用顺时针螺旋;钢液旋流为逆时针,水口结构的螺旋导轨采用逆时针螺旋。The long nozzle of the present invention can satisfy the swirl of molten steel in different directions. If the swirl of molten steel is clockwise, the spiral guide rail of the nozzle structure adopts a clockwise spiral; if the swirl of molten steel is counterclockwise, the spiral guide rail of the nozzle structure adopts a counterclockwise spiral.
本发明的有益效果为,能够充分发挥旋流连铸的离心效果。本发明能够使钢液出流分散开进入中间包,减少冲击深度,增加上返流,有利于钢渣的上浮。利于洁净钢的生产。并且可以减少大包中钢水的残余量,利于节能减排。The beneficial effects of the present invention are that the centrifugal effect of swirl continuous casting can be fully utilized. The present invention can disperse the outflow of molten steel into the tundish, reduce the impact depth, increase the upward reflux, and facilitate the floating of slag. It is beneficial to the production of clean steel. It can also reduce the residual amount of molten steel in the ladle, which is beneficial to energy saving and emission reduction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的自旋流长水口的结构侧视示意图FIG. 1 is a schematic side view of the structure of the spinning flow long nozzle of the present invention
图2是自旋流长水口的俯视图;FIG2 is a top view of a long nozzle of a spinning flow;
图3是不同形式内置旋流引导装置的示意图;(a)变径双螺旋导轨内置旋流引导装置,(b)变径单螺旋导轨旋流引导装置,(传热)非变径双螺旋导轨旋流引导装置,(d)非变径单螺旋导轨旋流引导装置,(e)非变径多螺旋导轨旋流引导装置。Figure 3 is a schematic diagram of different forms of built-in swirl guide devices; (a) variable diameter double helical guide rail built-in swirl guide device, (b) variable diameter single helical guide rail swirl guide device, (heat transfer) non-variable diameter double helical guide rail swirl guide device, (d) non-variable diameter single helical guide rail swirl guide device, (e) non-variable diameter multi-helical guide rail swirl guide device.
具体实施方式Detailed ways
结合附图和具体实施例,对技术方案进行详细阐述。The technical solution is described in detail with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
采用的发展长水口内径90mm,水口长度1200mm;内置旋流引导装置螺旋状导轨的最大外径90mm,长度1000mm,螺旋状导轨长度为非变径多螺旋导轨形式,螺旋导轨逆时针螺旋,螺旋状导轨的中间最大螺旋半径区域长度为螺旋状导轨总长度的3/4。The inner diameter of the developed long nozzle is 90mm and the length is 1200mm. The maximum outer diameter of the spiral guide rail of the built-in swirl guide device is 90mm and the length is 1000mm. The length of the spiral guide rail is a non-variable multi-spiral guide rail. The spiral guide rail spirals counterclockwise, and the length of the maximum spiral radius area in the middle of the spiral guide rail is 3/4 of the total length of the spiral guide rail.
实施例2Example 2
采用长水口内径80mm,水口长度1000mm;内置旋流引导装置螺旋状导轨的最大外径70mm,长度700mm,螺旋状导轨长度为变径双螺旋导轨形式,螺旋导轨逆时针螺旋,螺旋状导轨的中间最大螺旋半径区域长度为螺旋状导轨总长度的1/2。The inner diameter of the long nozzle is 80mm and the length of the nozzle is 1000mm. The maximum outer diameter of the spiral guide rail of the built-in swirl guide device is 70mm and the length is 700mm. The length of the spiral guide rail is a variable diameter double spiral guide rail. The spiral guide rail spirals counterclockwise, and the length of the maximum spiral radius area in the middle of the spiral guide rail is 1/2 of the total length of the spiral guide rail.
实施例3Example 3
采用的长水口内径50mm,水口长度800mm;内置旋流引导装置螺旋状导轨的最大外径40mm,长度700mm,螺旋状导轨长度为变径单螺旋导轨形式,螺旋导轨顺时针螺旋,螺旋状导轨的中间最大螺旋半径区域长度为螺旋状导轨总长度的1/4。The inner diameter of the long water inlet is 50mm, and the length of the water inlet is 800mm; the maximum outer diameter of the spiral guide rail of the built-in swirl guide device is 40mm, and the length is 700mm. The length of the spiral guide rail is a variable diameter single spiral guide rail. The spiral guide rail spirals clockwise, and the length of the maximum spiral radius area in the middle of the spiral guide rail is 1/4 of the total length of the spiral guide rail.
以上所述,仅为本发明的较佳可行实施例而已,并非用以限定本发明的范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention.
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CN110523964B (en) * | 2019-09-17 | 2024-08-27 | 山东钢铁股份有限公司 | Premixing ladle long nozzle |
CN110961616A (en) * | 2020-02-12 | 2020-04-07 | 重庆大学 | Steel ladle rotational flow generating device |
EP3900855A1 (en) | 2020-04-21 | 2021-10-27 | Refractory Intellectual Property GmbH & Co. KG | Rotatable insert and submerged nozzle |
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