CN108425171A - A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity - Google Patents
A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity Download PDFInfo
- Publication number
- CN108425171A CN108425171A CN201810465126.4A CN201810465126A CN108425171A CN 108425171 A CN108425171 A CN 108425171A CN 201810465126 A CN201810465126 A CN 201810465126A CN 108425171 A CN108425171 A CN 108425171A
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- CN
- China
- Prior art keywords
- yarn
- conveyer belt
- adaptivity
- manufacture craft
- corrugated board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
- D03D15/267—Glass
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/04—Asbestos
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/02—Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
- D10B2101/08—Ceramic
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Belt Conveyors (AREA)
Abstract
The present invention relates to the manufacture craft of conveyer belt, a kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity includes the following steps：Step 1, the pre-heat treatment：Before yarn is combineeed and is twisted, by yarn in 90 DEG C 160 DEG C of environment temperature, steam room pressure 2mpa 4mpa in the environment of steam room humidity is more than 90%, are heat-treated 45min 60min；Step 2, combine and twist：Single-strand yarn is merged into single twisted yarn；Step 3, textile fabric conveyer belt：Warp and weft are woven into textile belt.The conveyer belt of this manufacture craft processing procedure has many advantages, such as wear-resisting, adaptivity is good, moisture is accelerated to discharge.
Description
Technical field
The present invention relates to the manufacture craft of conveyer belt, the dedicated transport that is used in especially a kind of corrugated board production transport
Band.
Background technology
Corrugated board conveyor belt is undoubtedly one of most important component of corrugated paper board production line, its quality height is to corrugation
The quality of cardboard has decisive impact, always by the concern of carton factory and Wa Xian manufactories.
Traditional needled belt structure is three-layer type：Superficial layer, middle layer and bottom surface layer, superficial layer, bottom surface layer are needle
Flocking construction is pierced, middle layer is that warp-wise rove adds flocking to construct, and this structure itself is more loose, and unit area dead weight is small,
It when by strong pulling force, accelerated service, not only presses and the carrying capacity of cardboard is extremely limited, and be easy sideslip.Its extension
Rate is larger, using some months must montage steel button again, it is time-consuming and laborious, so that production is affected.This be also needled belt for many years
Where the reason of being difficult to scale up share on the market.
Gas permeability is the most important technical indicator of corrugated board conveyor belt, the technology of corrugated board corresponding thereto
Index is moisture.That is, the drying of corrugated board contained humidity is completed by conveyer belt, workflow
To be conveyer belt act on cardboard by pressure makes it be attached to heater plate surface, absorbs heat of vaporization vapor, vapor is by conveyer belt
It absorbs and dissipates in operation.Therefore, there is very high requirement to the moisture permeability of conveyer belt.
Corrugated paper board production line conveyer belt in the prior art, generally has the following problems：1, because the performance of yarn has
Limit, the conveyer belt wear-resisting property that yarn is woven into is generally insufficient, runs on a conveyor because cotton tape thick line type through weft yarn
Braiding structure under speed, the continually changing running environment of pressure, can frequently result in watt it is difficult to eliminate the concave-convex sense on its surface
Stupefied peak distortion, paperboard surface have the generation of phenomena such as impression.2, adaptivity is poor, cannot because the ductility of yarn is poor
It is formed adaptively according to the layout of different conveyer belt wheels and specification.3, the effect of quick release moisture is poor.Water vapor absorption arrives
Cannot be distributed in time after conveyer belt, gas permeability is too poor, and cardboard moisture content can be made high, strength reduction, buckling deformation so that
Influence that Hou Dao is cut, the processes such as impression are smoothed out.4. because yarn is run under the working environment of high temperature high fever, yarn tool
Have certain shrinkage so that the size of conveyer belt is not sufficiently stable.After yarn is usually woven into conveyer belt in the prior art, then
It is heat-treated by high temperature and pressure, conveyer belt is made to shrink, but when actually using old money conveyer belt, conveyer belt can be shunk again, example
Such as 1.88 meters of wide conveyer belts can be retracted to 1.85 meters wide.
Therefore, in corrugated board conveyor belt field, the performance of conveyer belt becomes industry bottleneck.
Invention content
To solve the above problems, the present invention provides a kind of corrugated board narrow fabrics conveyer belt making work with adaptivity
Skill can produce the corrugated board conveyor belt with superior physical properties by the manufacture craft.
To achieve the above object, the technical solution adopted by the present invention is：
A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity, includes the following steps：
Step 1, combine and twist：Single-strand yarn is merged into the warp and weft singly twisted；
2 21 single-strand yarns in advance and are twisted to form 10 pre- Split Down yarns, by 10 described in 5 strands it is pre- simultaneously
Stock yarn line Split Down forms warp thread；2 21 single-strand yarns in advance and are twisted to form 10 pre- Split Down yarns, described in 18 strands
10 pre- Split Down yarn Split Down formed weft yarn；
Step 2, textile fabric conveyer belt：Warp and weft are woven into textile belt.
Preferably, before step 1, first carrying out pre- shrink process to single-strand yarn：By single-strand yarn in environment temperature
90 DEG C -160 DEG C, steam room pressure 2mpa-4mpa of degree, steam room humidity are more than in the environment of 90%, are heat-treated 45min-60min.
Preferably, in shrinking treatment process in advance, yarn is in 140 DEG C of environment temperature, steam room pressure 3.5mpa, steam room
Humidity is more than in the environment of 100%, is heat-treated 60min.
Preferably, the yarn is made of llowing group of materials：Weight percent is the insulation fibre of 7%-11%, weight
Percentage is the koplon of 27%-31% and the terylene of weight percent 58%-66%.
Preferably, the insulation fibre is alumina silicate fibre, glass fibre, ceramic fibre or asbestos fibre.
Using the beneficial effects of the invention are as follows：
1, in this manufacture craft, before plying and twirl, heat treatment in advance, technique and conveyer belt after processing are carried out to yarn
Technique under working environment is consistent so that yarn manufactured conveyer belt after weaving will not be shunk again at work, conveyer belt
Dimensionally stable.
2, it because of the limited capacity of yarn, by the way that single-strand yarn and twisting to be formed to 10 pre- Split Down yarns, then follows up again
The performance requirement of warp and weft, is woven into warp and weft so that the mechanical property and physical property of yarn are improved, resistance to
It grinds performance to improve, stability is also improved.
3. in yarn manufacturing process, insulation fibre is added in yarn, and the multiple performance of yarn can be improved in insulation fibre.The
One, insulation fibre generally has certain bent performance so that the conveyer belt being woven into has preferable adaptivity；The
Two, compared with yarn made of koplon and terylene, insulation fibre generally has preferable wearability so that defeated
Send band that there is more resistant physical characteristic；Temperature during conveyer belt made of third, insulation fibre turns round below conveyer
Degree increases, and in the case where being turned back to upper position support cardboard, insulation fibre can provide cardboard lasting heating so that cardboard
Heat do speed accelerate；4th, because delivery temperature is higher, steam that conveyer belt includes can Quick diffusing go out conveyer belt；5th, it protects
Warm fiber may make the part of support cardboard to form temperature difference up and down, and then form air-flow pressure force difference, to the cardboard shape of its support
At the effect of airflow drying.
With the low cost of manufacturing process of upper conveyor belt, conveyer belt relatively low to the cost of rebuilding old equipment, but producing
Performance boost is larger, breaks the monopolization of imported product to a certain extent, has preferable promotion prospect.
Description of the drawings
Fig. 1 is the process flow chart of the corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity.
Specific implementation mode
The present invention is described in detail below in conjunction with attached drawing.
A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity, includes the following steps：Step 1, in advance
Heat treatment：Before yarn is combineeed and is twisted, by single-strand yarn in 90 DEG C -160 DEG C of environment temperature, steam room pressure 2mpa-4mpa, steam room
Humidity is more than in the environment of 90%, is heat-treated 45min-60min；
Step 2, combine and twist：Single-strand yarn after the pre-heat treatment is merged into the warp and weft singly twisted；
Step 3, textile fabric conveyer belt：Warp and weft are woven into textile belt.
In this manufacture craft, before plying and twirl, heat treatment in advance, technique and conveyer belt work after processing are carried out to yarn
The technique made under environment is consistent so that yarn manufactured conveyer belt after weaving will not be shunk again at work, the ruler of conveyer belt
Very little stabilization.
In step 1, yarn is in 140 DEG C of environment temperature, steam room pressure 3.5mpa, environment of the steam room humidity more than 100%
Under, it is heat-treated 60min.
In actual production, specific yarn heat treatment process, manufactured yarn have good anti-contracility energy herein.
In step 2,2 21 single-strand yarns in advance and are twisted to form 10 pre- Split Down yarns, by 10 of 5 strands
Pre- Split Down yarn Split Down formed warp thread (S twirls).In step 2, by 2 21 single-strand yarns in advance and twist to form 10
10 of 18 strands pre- Split Down yarn Split Down are formed weft yarn (Z twirls) by pre- Split Down yarn.
Because of the limited capacity of yarn, by the way that single-strand yarn and twisting to be formed to 10 pre- Split Down yarns, then follow up warp again
The performance requirement of line and weft, is woven into warp and weft so that the mechanical property and physical property of yarn are improved, wear-resisting
Performance improves, and stability is also improved.
Yarn is made of llowing group of materials：Weight percent is the insulation fibre of 7%-11%, weight percent 27%-
31% koplon and the terylene of 58%-66%.Insulation fibre is alumina silicate fibre, glass fibre, ceramics
Fiber or asbestos fibre.In yarn manufacturing process, insulation fibre is added in yarn, and a variety of property of yarn can be improved in insulation fibre
Energy.
The first, insulation fibre generally has certain bent performance so that the conveyer belt being woven into has preferably certainly
Adaptability；The second, compared with yarn made of koplon and terylene, insulation fibre generally has preferable wear-resisting
Property so that conveyer belt has more resistant physical characteristic；Conveyer belt made of third, insulation fibre turns round below conveyer
Temperature increases in the process, and in the case where being turned back to upper position support cardboard, insulation fibre can provide cardboard lasting heating,
So that the heat of cardboard is done speed and is accelerated；4th, because delivery temperature is higher, steam that conveyer belt includes can Quick diffusing go out conveying
Band；5th, insulation fibre may make the part of support cardboard to form temperature difference up and down, and then form air-flow pressure force difference, be held to it
The cardboard of support forms the effect of airflow drying.
Embodiment 1
The alumina silicate fibre or glass fibre for the use of weight percent being 7%, the high wet modulus that weight percent is 27%
Single-strand yarn made of the terylene of viscose fiber and weight percent 66%.Yarn is sent into the pre-heat treatment steam box, preheating
Processing：Before yarn is combineeed and is twisted, by yarn in 90 DEG C of environment temperature, steam room pressure 2mpa, in the environment of steam room humidity 90%,
It is heat-treated 60min, then the single-strand yarn after the pre-heat treatment is merged into the warp and weft singly twisted.
The weaving of wherein warp and weft is as follows, and 2 21 single-strand yarns in advance and are twisted to form 10 pre-
10 of 5 strands pre- Split Down yarn Split Down are formed warp thread by Split Down yarn.In step 2,2 21 single-strand yarns is pre-
Elder generation and twisting to form 10 pre- Split Down yarns, and 10 of 18 strands pre- Split Down yarn Split Down are formed weft yarn.Finally by warp and
Weft is woven into textile belt.
Embodiment 2
The ceramic fibre or asbestos fibre for the use of weight percent being 11%, the high wet modulus that weight percent is 31% are glutinous
Single-strand yarn made of the terylene of glue fiber and weight percent 58%.Yarn is sent into the pre-heat treatment steam box, at preheating
Reason：Before yarn is combineeed and is twisted, by yarn in 160 DEG C of environment temperature, steam room pressure 4mpa, in the environment of steam room humidity 100%,
It is heat-treated 45min, then the single-strand yarn after the pre-heat treatment is merged into the warp and weft singly twisted.
The weaving of wherein warp and weft is as follows, and 2 21 single-strand yarns in advance and are twisted to form 10 pre-
10 of 5 strands pre- Split Down yarn Split Down are formed warp thread by Split Down yarn.2 21 single-strand yarns in advance and are twisted and to be formed
10 of 18 strands pre- Split Down yarn Split Down are formed weft yarn by 10 pre- Split Down yarns.Finally warp and weft are woven into
Textile belt.
Embodiment 3
Using weight percent be 10% alumina silicate fibre, weight percent be 30% koplon,
And single-strand yarn made of the terylene of weight percent 60%.Yarn is sent into the pre-heat treatment steam box, the pre-heat treatment：In yarn
Before line is combineeed and is twisted, by yarn in 140 DEG C of environment temperature, steam room pressure 3.5mpa, in the environment of steam room humidity 100%, at heat
60min is managed, then the single-strand yarn after the pre-heat treatment is merged into the warp and weft singly twisted.
The weaving of wherein warp and weft is as follows, and 2 21 single-strand yarns in advance and are twisted to form 10 pre-
10 of 5 strands pre- Split Down yarn Split Down are formed warp thread by Split Down yarn.2 21 single-strand yarns in advance and are twisted and to be formed
10 of 18 strands pre- Split Down yarn Split Down are formed weft yarn by 10 pre- Split Down yarns.Finally warp and weft are woven into
Textile belt.
Embodiment 4
Using weight percent be 8% alumina silicate fibre, weight percent be 29% koplon, with
And single-strand yarn made of the terylene of weight percent 63%.Yarn is sent into the pre-heat treatment steam box, the pre-heat treatment：In yarn
Before combining and twisting, by yarn in 120 DEG C of environment temperature, steam room pressure 2.5mpa, in the environment of steam room humidity 100%, heat treatment
Then single-strand yarn after the pre-heat treatment is merged into the warp and weft singly twisted by 50min.
The weaving of wherein warp and weft is as follows, and 2 21 single-strand yarns in advance and are twisted to form 10 pre-
10 of 5 strands pre- Split Down yarn Split Down are formed warp thread by Split Down yarn.2 21 single-strand yarns in advance and are twisted and to be formed
10 of 18 strands pre- Split Down yarn Split Down are formed weft yarn by 10 pre- Split Down yarns.Finally warp and weft are woven into
Textile belt.
The above content is only presently preferred embodiments of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, in specific embodiments and applications can be with many changes may be made, as long as these variations are without departing from the structure of the present invention
Think, all belongs to the scope of protection of the present invention.
Claims (5)
1. a kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity, which is characterized in that include the following steps：
Step 1, combine and twist：Single-strand yarn is merged into the warp and weft singly twisted；
2 21 single-strand yarns in advance and are twisted to form 10 pre- Split Down yarns, by 10 pre- and stock yarns described in 5 strands
Line Split Down forms warp thread；2 21 single-strand yarns in advance and are twisted to form 10 pre- Split Down yarns, by 10 described in 18 strands
The pre- Split Down yarn Split Down of branch forms weft yarn；
Step 2, textile fabric conveyer belt：Warp and weft are woven into textile belt.
2. the corrugated board narrow fabrics conveyer belt manufacture craft according to claim 1 with adaptivity, feature exist
In：Before step 1, pre- shrink process first is carried out to single-strand yarn：By single-strand yarn in 90 DEG C -160 DEG C of environment temperature, steam room
Pressure 2mpa-4mpa, steam room humidity are more than in the environment of 90%, are heat-treated 45min-60min.
3. the corrugated board narrow fabrics conveyer belt manufacture craft according to claim 2 with adaptivity, feature exist
In：In shrinking treatment process in advance, yarn is more than 100% in 140 DEG C of environment temperature, steam room pressure 3.5mpa, steam room humidity
Under environment, it is heat-treated 60min.
4. the corrugated board narrow fabrics conveyer belt manufacture craft according to claim 1 with adaptivity, feature exist
In：The yarn is made of llowing group of materials：Weight percent is the insulation fibre of 7%-11%, weight percent 27%-
31% koplon and the terylene of weight percent 58%-66%.
5. the corrugated board narrow fabrics conveyer belt manufacture craft according to claim 4 with adaptivity, feature exist
In：The insulation fibre is alumina silicate fibre, glass fibre, ceramic fibre or asbestos fibre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810465126.4A CN108425171A (en) | 2018-05-16 | 2018-05-16 | A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810465126.4A CN108425171A (en) | 2018-05-16 | 2018-05-16 | A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity |
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| Publication Number | Publication Date |
|---|---|
| CN108425171A true CN108425171A (en) | 2018-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810465126.4A Pending CN108425171A (en) | 2018-05-16 | 2018-05-16 | A kind of corrugated board narrow fabrics conveyer belt manufacture craft with adaptivity |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111876875A (en) * | 2020-07-02 | 2020-11-03 | 安第斯智能科技(广东)有限公司 | Single-face corrugated board bonding paper-pressing high-temperature-resistant belt |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498350A (en) * | 2013-08-30 | 2014-01-08 | 福建锦丰印染有限公司 | Dyeing technology of nylon-imitating high-elastic polyester yarn |
| CN103964124A (en) * | 2014-05-20 | 2014-08-06 | 上海永利带业股份有限公司 | Impregnation PVK conveyer belt for logistics industry and manufacturing method thereof |
| US20150152577A1 (en) * | 2013-12-03 | 2015-06-04 | Saurer Germany Gmbh & Co. Kg | Method and device for continuously processing a thread-like material |
| CN106012229A (en) * | 2016-07-29 | 2016-10-12 | 芜湖华烨工业用布有限公司 | Preparation process of aramid-chinlon composite canvas |
-
2018
- 2018-05-16 CN CN201810465126.4A patent/CN108425171A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498350A (en) * | 2013-08-30 | 2014-01-08 | 福建锦丰印染有限公司 | Dyeing technology of nylon-imitating high-elastic polyester yarn |
| US20150152577A1 (en) * | 2013-12-03 | 2015-06-04 | Saurer Germany Gmbh & Co. Kg | Method and device for continuously processing a thread-like material |
| CN103964124A (en) * | 2014-05-20 | 2014-08-06 | 上海永利带业股份有限公司 | Impregnation PVK conveyer belt for logistics industry and manufacturing method thereof |
| CN106012229A (en) * | 2016-07-29 | 2016-10-12 | 芜湖华烨工业用布有限公司 | Preparation process of aramid-chinlon composite canvas |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111876875A (en) * | 2020-07-02 | 2020-11-03 | 安第斯智能科技(广东)有限公司 | Single-face corrugated board bonding paper-pressing high-temperature-resistant belt |
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