CN108424776A - A kind of driving device of the mobile tamping tool of more hammers - Google Patents

A kind of driving device of the mobile tamping tool of more hammers Download PDF

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Publication number
CN108424776A
CN108424776A CN201810411112.4A CN201810411112A CN108424776A CN 108424776 A CN108424776 A CN 108424776A CN 201810411112 A CN201810411112 A CN 201810411112A CN 108424776 A CN108424776 A CN 108424776A
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CN
China
Prior art keywords
connecting plate
open type
sector gear
propeller boss
type propeller
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Granted
Application number
CN201810411112.4A
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Chinese (zh)
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CN108424776B (en
Inventor
王来发
张延考
张新文
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Shandong Coking Group Co Ltd
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Shandong Coking Group Co Ltd
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Priority to CN201810411112.4A priority Critical patent/CN108424776B/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B45/00Other details
    • C10B45/02Devices for producing compact unified coal charges outside the oven

Abstract

The invention discloses a kind of driving devices of more mobile tamping tools of hammer, it is related to tamping tool equipment technical field, solves to replace inconvenience when sector gear in the prior art damages and racks cylinders service life is short, it frequently replaces and results in waste of resources, and time-consuming and laborious influence yield.The technical solution used for:Two-way sector gear and unidirectional sector gear are split structure, two-way sector gear includes open type propeller boss I and open type propeller boss II, it is both provided with connecting plate I and connecting plate II in II outer cylindrical wall of open type propeller boss I and open type propeller boss, is bolted to connection between connecting plate I and connecting plate II;Unidirectional sector gear includes open type propeller boss III and open type propeller boss IV, is both provided with connecting plate III and connecting plate IV in IV outer cylindrical wall of open type propeller boss III and open type propeller boss, is bolted to connection between connecting plate III and connecting plate IV;Milling has rack, rack to be symmetrically distributed in the outer cylindrical wall of piston rod in racks cylinders piston rod outer cylindrical wall.

Description

A kind of driving device of the mobile tamping tool of more hammers
Technical field
The present invention relates to tamping tool equipment technical field, specifically a kind of driving dress of the mobile tamping tool of more hammers It sets.
Background technology
Coke-oven plant's tamping coking is that furnace coal is being entered stokehold using tamping machine tamping into the briquette for being slightly less than carbonization chamber, Then it is pushed into coking in carbonization chamber.Heap density after briquette tamping can be improved by 700kg/m3~750kg/m3 of original bulk coal To 950kg/m3~1150kg/m3.Production practices prove, using tamping coking compared with conventional top fills coking.Furnace coal matches Coke strenth is promoted apparent when identical;When coke strenth is identical, coking coal, rich coal can be reduced in furnace coal using tamping coking Amount of allocating, increase the amount of allocating of bottle coal.So can Reasonable Utilizing Its Coal Resources and apparent using TAMPING COKING PROCESS Coke making and coal blending cost is reduced, apparent economic benefit and social benefit are generated.So ensureing tamping tool equipment availability, raising is set Standby maintenance efficiency ensures that equipment operating efficiency is most important.
Tamping tool service efficiency includes the functional reliability and working efficiency (unit interval done make work(firm by ramming) of tamping tool. In tamping coke furnace corollary equipment operation process, the time proximity device that tamping briquette is consumed in each cycle period operates The 40% of total time-consuming.If tamping tool failure or maintenance and repair overlong time frequent occurrence, will all seriously affect coke oven production capacity.
The type of tamping tool is more, such as more hammer movable type tamping tools that tradition uses, and operation principle is that tamping hammer carries hammer Action is mechanical transmission-type, is through speed reducer drive to eccentric wheel, to make the power of motor by being fixed on I-steel formula firm by ramming Hammer the mutual grip friction effect of the friction plate and rotation wheel on two sides into shape, freely falling body is fallen after tamping hammer is mentioned level altitude Under, realize the effect that briquette is made firm by ramming to compacting.Tradition, which is fiddled with, is both provided with sector gear in the drive shaft and driven axle of hammer, because of fan Shape gear be vulnerable part, tooth lack certain amount or because catastrophic failure leads to gear failure when just need to change sector gear, again It is not readily removable when being replaced after installation because the sector gear wheel hub of traditional design is to forge totally enclosed type, it need to be from one, axis by installation Sequence is removed one by one, more install again after gear changing in place, maintenance time is long and maintenance time can not produce, not only time-consuming and laborious but also shadow Ring yield;One end of sector gear, which also coordinates with racks cylinders, to be driven, and traditional rack cylinder piston rod top is milled with rack on one side, After some cycles, because of constantly engagement collision between abrasion or two teeth, it is also easy to produce fall tooth phenomenon, when expense is not achieved in tooth When, it is necessary to racks cylinders are replaced, cause to waste, cannot produce when replacing cylinder and cause production loss;Therefore, how simply, Rapidly replace sector gear easy to wear and improve racks cylinders service life, to effectively shorten maintenance and repair when Between, manufacturing cost is reduced, the production capacity of coke oven is improved, is those skilled in the art's technical problem in the urgent need to address.
Invention content
The technical assignment of the present invention is to provide a kind of driving device of the mobile tamping tool of more hammers, energy for the above deficiency Enough solutions replace inconvenience when sector gear damages in the prior art and racks cylinders service life is short, and frequently replacement causes to provide Source wastes, and the problem of time-consuming and laborious influence yield.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of driving device of the mobile tamping tool of more hammers, driving device includes driving shaft, driven axle, eccentric wheel, sector gear And racks cylinders, three groups of eccentric wheels are separately installed on driving shaft and driven axle, three groups of eccentric wheel bias are distributed to 120 °;It is eccentric Sector gear is installed, sector gear includes two-way sector gear and unidirectional sector gear, the sector being located on driving shaft on wheel Gear is two-way sector gear, and it is unidirectional sector gear to be located at the sector gear on driven axle;Racks cylinders include piston rod, cylinder Set and piston, on the outer wall of piston rod milling there is a rack, the rack on one end and racks cylinders of two-way sector gear to nibble Close transmission;Two-way sector gear and unidirectional sector gear are split structure, and two-way sector gear includes open type propeller boss I and opens Connecting plate I and connecting plate II, I He of connecting plate are both provided in the outer cylindrical wall of formula propeller boss II, open type propeller boss I and open type propeller boss II It is fixedly connected by multiple bolts between connecting plate II;Unidirectional sector gear includes open type propeller boss III and open type propeller boss IV, open type Be both provided with connecting plate III and connecting plate IV in the outer cylindrical wall of propeller boss III and open type propeller boss IV, connecting plate III and connecting plate IV it Between be fixedly connected by multiple bolts;Milling has a plurality of rack, a plurality of rack symmetrical in the piston rod outer cylindrical wall of racks cylinders It is distributed in the outer cylindrical wall of piston rod.
Open type propeller boss I, open type propeller boss II, open type propeller boss III and open type propeller boss IV cross section be semicircular structure, even Fishplate bar I, connecting plate II, connecting plate III and connecting plate IV respectively with open type propeller boss I, open type propeller boss II, open type propeller boss III and open type Propeller boss IV is an integral molding structure.
Multiple taper bolts are both provided between connecting plate I and connecting plate II and between connecting plate III and connecting plate IV, and By taper bolt respectively by connecting plate I with connecting plate II is fixed is connected, and by connecting plate III with connecting plate IV is fixed is connected.
Taper bolt is 1:The taper bolt or 1 of 10 φ 8:The taper bolt of 50 φ 10.
Two-way sector gear and unidirectional the sector gear two-way sector gear and unidirectional made of 40Cr alloy steel materials Sector gear.
The quantity of piston rod upper rack be 2 or 4, and two-by-two symmetry arrangement on the outer wall of piston rod.
The face width of tooth of a diameter of 120~160mm of piston rod, rack are 90~100mm.
Bolt is 8.8 grades, M16 hexagon socket head cap screws.
Compared to the prior art a kind of driving device of more mobile tamping tools of hammer of the present invention, has below beneficial to effect Fruit:
1, two-way sector gear and unidirectional sector gear are split structure, are had the advantages that easy to change, quick detachable, it is only necessary to Dismounting can be completed within 1 hour to resume production;Lifting main shaft need to be dismantled or be transmitted axis by avoiding tradition dismounting sector gear, And sector gear need to from one orderly release of driving shaft or driven axle and installation the shortcomings that, reduce maintenance time and worker Labor intensity;
2, taper bolt is set between connecting plate I and connecting plate II and between connecting plate III and connecting plate IV, sector can be increased The stability of gear connection, is not easy to loosen, has the advantages that fixation;
3, two-way sector gear and unidirectional sector gear are made of 40Cr alloy steel materials, are made of 40Cr alloy steel materials Two-way sector gear and unidirectional sector gear improve two-way sector gear and unidirectional fan-shaped through ovennodulation and surface hardening The intensity, toughness and surface roughness of gear can effectively reduce the failure rate and maintenance frequency of equipment;
4, milling has a plurality of rack, a plurality of rack to be symmetrically distributed in the outer cylindrical wall of piston rod in piston rod outer cylindrical wall, energy Enough under the premise of meeting requirement, the usage time of cylinder is extended, the service life of cylinder is improved, saves cylinder Use cost;
5, each sector gear damages time difference in use, and the replacement frequency of average sector gear is 1 time/2 months, often It need to carry out 6 gears year to replace, a tradition sector gear used time of replacement is about 10 hours or so, and whole year needs 60 hours, is changed to After split type sector gear, it is about 1 hour to replace a time, can save 9 hours used times every time, and the annual saving used time 54 is small When;
Piston rod on the milling of traditional racks cylinders has a rack, and rack service life is 3 months, each cylinder tooth It is 1.5 hours that item, which replaces used time, is needed to change every year on average 4 times, and when used time 6, three racks cylinders replace the annual used times 18 Hour;And 4 racks of the piston rod milling on racks cylinders, if replacing racks cylinders, each rack gas without other reasons Cylinder can use 1 year time, and it is about 13 hours that three racks cylinders save the time every year;
Traditional annual maintenance need to spend 78 hours, and annual maintenance now only needs to spend 10 hours, and whole year saves the repair time 68 Hour, overhaul efficiency is substantially increased, production efficiency is improved as a result, and prouctiveness is ensured;
6, by reducing the repair time, the income of enterprise can be effectively increased;1102 can be produced within the repair time of reduction Ton coke;In process of coking can voluminous 38.69 tons of soft coal gas, can increase production 13 tons of crude benzol, tar 51 during gas purification Ton, 12 tons of ammonium sulfate;
Increase production effective:
1., sell 0.85 yuan outside every cube of coal gas, increase production 38.69 ten thousand 32.9 ten thousand yuan of m3 coal gas meters;
2., 2100 yuan are sold outside coke per ton, increase production 1102 tons of burnt 231.4 ten thousand yuan of meters;
3., 5700 yuan are sold outside crude benzol per ton, increase production 13 tons of 7.4 ten thousand yuan of crude benzol meters;
4., 560 yuan are sold outside ammonium sulfate per ton, increase production 12 tons of 0.7 ten thousand yuan of ammonium sulfate meters;
5., 4700 yuan are sold outside tar per ton, increase production 51 tons of 24.0 ten thousand yuan of tar meters;
Therefore, can be that enterprise directly creates 296.4 ten thousand yuan of economic benefit every year using the technical solution.
Description of the drawings
The following further describes the present invention with reference to the drawings.
Attached drawing 1 fiddles with hammer drive mechanism schematic diagram for a kind of more mobile tamping tools of hammer;
Attached drawing 2 is the structural schematic diagram of two-way sector gear;
Attached drawing 3 is the structural schematic diagram of unidirectional sector gear;
Attached drawing 4 is the structural schematic diagram of racks cylinders;
Attached drawing 5 is the A of attached drawing 4 to structural schematic diagram;
Attached drawing 6 is the B of attached drawing 4 to structural schematic diagram.
In figure:1, driving shaft, 2, driven axle, 3, eccentric wheel, 4, racks cylinders, 5, two-way sector gear, 6, unidirectional fan-shaped Gear, 7, piston rod, 8, cylinder sleeve, 9, piston, 10, rack, 11, open type propeller boss I, 12, open type propeller boss II, 13, connecting plate I, 14, Connecting plate II, 15, hexagon socket head cap screw, 16, open type propeller boss III, 17, open type propeller boss IV, 18, connecting plate III, 19, connecting plate IV, 20, taper bolt.
Specific implementation mode
The invention will be further described in the following with reference to the drawings and specific embodiments.
Embodiment 1:
A kind of driving device of more mobile tamping tools of hammer of the present invention, driving device includes driving shaft 1, driven axle 2, eccentric wheel 3, three groups of eccentric wheels 3 are separately installed on sector gear and racks cylinders 4, driving shaft 1 and driven axle 2, three groups of eccentric wheels 3 are eccentric It is distributed to 120 °;Sector gear is installed on eccentric wheel 3, sector gear includes two-way sector gear 5 and unidirectional sector gear 6, Two-way sector gear 5 and unidirectional sector gear 6 are made of 40Cr alloy steel materials, and the sector gear on driving shaft 1 is Two-way sector gear 5, it is unidirectional sector gear 6 to be located at the sector gear on driven axle 2;Racks cylinders 4 include piston rod 7, cylinder Set 8 and piston 9, on the outer wall of piston rod 7 milling have a rack 10, one end of two-way sector gear 5 on racks cylinders 4 10 engaged transmission of rack;Two-way sector gear 5 and unidirectional sector gear 6 are split structure, and two-way sector gear 5 includes opening It is both provided with connecting plate I in the outer cylindrical wall of formula propeller boss I 11 and open type propeller boss II 12, open type propeller boss I 11 and open type propeller boss II 12 13 and connecting plate II 14, it is fixedly connected by 4 8.8 grades, M16 hexagon socket head cap screws 15 between connecting plate I 13 and connecting plate II 14; Unidirectional sector gear 6 includes open type propeller boss III 16 and open type propeller boss IV 17, the outer circle of open type propeller boss III 16 and open type propeller boss IV 17 Connecting plate III 18 and connecting plate IV 19 are both provided on post jamb, between connecting plate III 18 and connecting plate IV 19 by 4 8.8 grades, M16 hexagon socket head cap screws 15 are fixedly connected;Open type propeller boss I 11, open type propeller boss II 12, open type propeller boss III 16 and open type propeller boss IV 17 Cross section is semicircular structure, connecting plate I 13, connecting plate II 14, connecting plate III 18 and connecting plate IV 19 respectively with open type axis Hub I 11, open type propeller boss II 12, open type propeller boss III 16 and open type propeller boss IV 17 are an integral molding structure;Connecting plate I 13 and connecting plate 21 are both provided between II 14 and between connecting plate III 18 and connecting plate IV 17:The taper bolt 20 of 10 φ 8, and pass through circle Taper pin 20 respectively by connecting plate I 13 with connecting plate II 14 is fixed is connected, and by IV 19 fixed phase of connecting plate III 18 and connecting plate Even.Milling has 4 racks 10, a diameter of 140mm of piston rod 7,4 flank of tooth in 7 outer cylindrical wall of piston rod of racks cylinders 4 Width is that the rack 10 of 95mm is symmetrically distributed in the outer cylindrical wall of piston rod 7.
When sector gear occur in use break of gear tooth or tooth surface abrasion failure, when can not work normally, With regard to needing to replace sector gear in time, when dismounting, staff only need to be by 8.8 grades, M16 hexagon socket head cap screws 15 and 1:10 φ's 8 Taper bolt 20 is removed from sector gear, you can removes split type sector gear from driving shaft 1 or driven axle 2;Dismounting After, by the split type sector gear needed to change again through 8.8 grades, M16 hexagon socket head cap screws 15 and 1:The circular cone of 10 φ 8 Split type sector gear is fixed on driving shaft 1 or driven axle 2 by pin 20, to realize the installation of sector gear.
In use, when wherein 10 wear out failure of rack on 4 piston rod 7 of racks cylinders, use is not achieved and wants When asking, the rack 10 that milling is intact on piston rod 7 can be made to be driven with gear segment mates by the position of change piston rod 7.
The technical personnel in the technical field can readily realize the present invention with the above specific embodiments,.But it answers Work as understanding, the present invention is not limited to a kind of above-mentioned specific implementation modes.On the basis of the disclosed embodiments, the technology The technical staff in field can arbitrarily combine different technical features, to realize different technical solutions.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.

Claims (8)

1. a kind of driving device of the mobile tamping tool of more hammers, driving device includes driving shaft, driven axle, eccentric wheel, sector Wheel and racks cylinders, three groups of eccentric wheels are separately installed on driving shaft and driven axle, and three groups of eccentric wheel bias are distributed to 120 °;Partially Sector gear is installed, sector gear includes two-way sector gear and unidirectional sector gear, the fan being located on driving shaft on heart wheel Shape gear is two-way sector gear, and it is unidirectional sector gear to be located at the sector gear on driven axle;Racks cylinders include piston rod, Cylinder sleeve and piston, on the outer wall of piston rod milling have a rack, the rack on one end and racks cylinders of two-way sector gear Engaged transmission;It is characterized in that two-way sector gear and unidirectional sector gear are split structure, two-way sector gear includes Connecting plate I and connection are both provided in the outer cylindrical wall of open type propeller boss I and open type propeller boss II, open type propeller boss I and open type propeller boss II Plate II is fixedly connected between connecting plate I and connecting plate II by multiple bolts;Unidirectional sector gear includes open type propeller boss III and opens It is both provided with connecting plate III and connecting plate IV, connecting plate in the outer cylindrical wall of formula propeller boss IV, open type propeller boss III and open type propeller boss IV It is fixedly connected by multiple bolts between III and connecting plate IV;Milling has a plurality of tooth in the piston rod outer cylindrical wall of racks cylinders Item, a plurality of rack are symmetrically distributed in the outer cylindrical wall of piston rod.
2. a kind of driving device of more mobile tamping tools of hammer according to claim 1, it is characterised in that open type propeller boss I, The cross section of open type propeller boss II, open type propeller boss III and open type propeller boss IV is semicircular structure, connecting plate I, connecting plate II, connection Plate III and connecting plate IV are integrally formed with open type propeller boss I, open type propeller boss II, open type propeller boss III and open type propeller boss IV knot respectively Structure.
3. a kind of driving devices of more mobile tamping tools of hammer according to claim 1, it is characterised in that connecting plate I and company Multiple taper bolts are both provided between fishplate bar II and between connecting plate III and connecting plate IV, and respectively will be even by taper bolt Fishplate bar I with connecting plate II is fixed is connected, and by connecting plate III with connecting plate IV is fixed is connected.
4. a kind of driving device of more mobile tamping tools of hammer according to claim 3, it is characterised in that taper bolt 1: The taper bolt or 1 of 10 φ 8:The taper bolt of 50 φ 10.
5. a kind of driving device of more mobile tamping tools of hammer according to claim 1, it is characterised in that two-way sector Wheel and unidirectional sector gear two-way sector gear and unidirectional sector gear made of 40Cr alloy steel materials.
6. a kind of driving device of more mobile tamping tools of hammer according to claim 1, it is characterised in that tooth on piston rod The quantity of item be 2 or 4, and two-by-two symmetry arrangement on the outer wall of piston rod.
7. a kind of driving devices of more mobile tamping tools of hammer according to claim 6, it is characterised in that piston rod it is straight Diameter is 120~160mm, and the face width of tooth of rack is 90~100mm.
8. a kind of driving device of more mobile tamping tools of hammer according to claim 1, it is characterised in that bolt 8.8 Grade, M16 hexagon socket head cap screws.
CN201810411112.4A 2018-05-02 2018-05-02 Driving device of multi-hammer movable tamping machine Active CN108424776B (en)

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CN201810411112.4A CN108424776B (en) 2018-05-02 2018-05-02 Driving device of multi-hammer movable tamping machine

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CN108424776B CN108424776B (en) 2024-01-30

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB268802A (en) * 1926-03-31 1928-07-02 Oliver George Simmons Improvements in method and apparatus for generating gear teeth
CN2841708Y (en) * 2005-08-31 2006-11-29 中原工学院 Gear sector and rack structure for realizing needle plate linear motion of double crank needling mechanism
CN101967384A (en) * 2010-11-01 2011-02-09 大连华宇冶金设备有限公司 Laminated spring hammer tamper
US20110095138A1 (en) * 2009-07-14 2011-04-28 Anthony Schena Split Sector Gear
CN203652588U (en) * 2014-01-08 2014-06-18 宜都市恒运机电设备有限责任公司 Novel head pulley component for bucket chain conveyor
CN204961996U (en) * 2015-09-18 2016-01-13 上虞大兴锅炉容器有限公司 Autoclave press safety interlock
CN208136149U (en) * 2018-05-02 2018-11-23 山东恒信集团焦化有限公司 A kind of driving device for hammering mobile tamping tool into shape more

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB268802A (en) * 1926-03-31 1928-07-02 Oliver George Simmons Improvements in method and apparatus for generating gear teeth
CN2841708Y (en) * 2005-08-31 2006-11-29 中原工学院 Gear sector and rack structure for realizing needle plate linear motion of double crank needling mechanism
US20110095138A1 (en) * 2009-07-14 2011-04-28 Anthony Schena Split Sector Gear
CN101967384A (en) * 2010-11-01 2011-02-09 大连华宇冶金设备有限公司 Laminated spring hammer tamper
CN203652588U (en) * 2014-01-08 2014-06-18 宜都市恒运机电设备有限责任公司 Novel head pulley component for bucket chain conveyor
CN204961996U (en) * 2015-09-18 2016-01-13 上虞大兴锅炉容器有限公司 Autoclave press safety interlock
CN208136149U (en) * 2018-05-02 2018-11-23 山东恒信集团焦化有限公司 A kind of driving device for hammering mobile tamping tool into shape more

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