CN108423752B - Rotational flow pool - Google Patents

Rotational flow pool Download PDF

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Publication number
CN108423752B
CN108423752B CN201810264940.XA CN201810264940A CN108423752B CN 108423752 B CN108423752 B CN 108423752B CN 201810264940 A CN201810264940 A CN 201810264940A CN 108423752 B CN108423752 B CN 108423752B
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Prior art keywords
water
slag flushing
pump
pipe
water outlet
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CN201810264940.XA
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CN108423752A (en
Inventor
李逢春
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Pangang Group Xichang Steel and Vanadium Co Ltd
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Pangang Group Xichang Steel and Vanadium Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/38Treatment of water, waste water, or sewage by centrifugal separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/008Control or steering systems not provided for elsewhere in subclass C02F
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/42Liquid level
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/14Maintenance of water treatment installations

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Cyclones (AREA)

Abstract

The invention discloses a cyclone tank, which comprises a tank body, wherein the tank body is provided with a lifting pump for conveying water in the tank body to a water treatment device and a slag flushing pump for pumping the water in the tank body to flush iron scales, and a water outlet pipeline of an outlet of the lifting pump is communicated with a slag flushing pipeline of an outlet of the slag flushing pump through a bypass pipe. The rotational flow tank provided by the invention has the advantages that the water outlet pipeline is communicated with the slag flushing pipeline, water is supplied to the slag flushing pipeline through the lifting pump, the use frequency of the slag flushing pump is reduced, and the energy consumption of the rotational flow tank is reduced.

Description

Rotational flow pool
Technical Field
The invention relates to the technical field of metallurgy, in particular to a cyclone pool.
Background
The effect of whirl pond is that utilize centrifugal force with the solid of aquatic and liquid separation in order to get rid of the large granule solid of aquatic, along with the continuous improvement of metallurgical industry environmental protection requirement, the whirl pond is adopted by more and more metallurgical enterprise.
Cold water is needed to be sprayed in the casting process of the blank piece to wash the iron scales on the surface of the blank piece, slag washing water used in the process of washing the iron scales is provided by a slag washing pump of the cyclone tank, and the operation of washing the iron scales is frequent, so that the energy consumption of the slag washing pump is high.
Therefore, how to reduce the energy consumption of the cyclone pool is a technical problem to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to provide a cyclone tank, which is used for providing slag flushing water through a lifting pump, wherein the slag flushing pump is in a normally-closed state as a standby state, and the energy consumption of the cyclone tank is reduced.
In order to solve the technical problem, the invention provides a cyclone tank which comprises a tank body, wherein the tank body is provided with a lifting pump for conveying water in the tank body to a water treatment device and a slag flushing pump for pumping the water in the tank body to flush iron scales, and a water outlet pipeline of an outlet of the lifting pump is communicated with a slag flushing pipeline of an outlet of the slag flushing pump through a bypass pipe.
Preferably, the water outlet pipeline comprises a water outlet main pipe and a plurality of water outlet branch pipes, each water outlet branch pipe is connected with one lift pump, and all the water outlet branch pipes are connected to the water outlet main pipe; the slag flushing pipeline comprises a slag flushing main pipe and a plurality of slag flushing branch pipes, each slag flushing branch pipe is connected with one slag flushing pump, all the slag flushing branch pipes are connected to the slag flushing main pipe, one end of the bypass pipe is communicated with the water outlet main pipe, and the other end of the bypass pipe is communicated with the slag flushing main pipe.
Preferably, the slag flushing main pipe is provided with a first electric valve for adjusting the amount of slag flushing water, the by-pass pipe is connected to the downstream of the first electric valve, and the by-pass pipe is sequentially provided with a manual valve and a second electric valve from the lifting pump to the slag flushing pump.
Preferably, the control system further comprises a central control system for controlling the opening and closing of the first electric valve and the second electric valve.
Preferably, the water outlet main is provided with a check valve for preventing the chemical agent in the water treatment device from flowing back to the cyclone tank.
Preferably, the device further comprises a monitoring device for monitoring the current liquid level of the tank body.
The water outlet pipeline of the lifting pump is communicated with the slag flushing pipeline of the slag flushing pump, a part of water to be treated, which is conveyed to the water treatment device by the lifting pump, is introduced into the slag flushing pipeline to serve as slag flushing water, the slag flushing pump is in a standby state when the water to be treated is sufficient, water is not required to be supplied to the slag flushing pipeline, and the slag flushing pump is started to supply the slag flushing water only when the water to be treated is insufficient, so that the starting time of the slag flushing pump is shortened, the energy consumption of the slag flushing pump is reduced, and the energy consumption of the rotational flow tank is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic diagram of a cyclone cell according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, fig. 1 is a schematic view of a cyclone tank according to an embodiment of the present invention.
The spiral-flow tank provided by the invention is shown in figure 1 and comprises a tank body 1, wherein the tank body 1 is provided with a lifting pump 2 and a slag flushing pump 3, the lifting pump 2 is used for conveying water in the tank body 1 to a water treatment device, the slag flushing pump 3 is used for pumping the water in the tank body 1 to flush iron scales, and a water outlet pipeline 4 at the outlet of the lifting pump 2 is communicated with a slag flushing pipeline 5 at the outlet of the slag flushing pump 3 through a bypass pipe 6.
The cyclone tank is used for recycling waste water and belongs to an important component of a turbid water circulating system, the turbid water circulating system is used for recycling sewage generated in a factory after treatment so as to achieve the purpose of water conservation, the lifting pump 2 is used for conveying water in the tank body 1 to a water treatment device, the cyclone tank usually comprises three lifting pumps 2, two of the lifting pumps are operated, the other lifting pump is used for standby, and the flow of the two lifting pumps 2 is generally higher than the circulating flow of the turbid water.
The slag flushing pump 3 pumps out water in the tank body 1 and conveys the water to a slag flushing device through a slag flushing pipeline 5 for flushing iron scale of blank pieces, the bypass pipe 6 communicates the water outlet pipeline 4 with the slag flushing pipeline 5, and the flow of the lifting pump 2 higher than the circulation of turbid water is used for slag flushing operation, namely for flushing the iron scale. After the improvement, the cyclone tank can reduce the opening time of the slag flushing pump 3 on the one hand, and achieve the purpose of saving energy, on the other hand, the accident of pump evacuation caused by the liquid level of the cyclone tank being lower than the inlet of the slag flushing pump 3 or the inlet of the lifting pump 2 when the slag flushing pump 3 and the plurality of lifting pumps 2 are started simultaneously can be avoided, the pump evacuation easily causes the seal damage of the pump, and the service life of the pump is influenced, and the pump here refers to the lifting pump 2 or the slag flushing pump 3.
In one embodiment of the invention, the flow rate of the slag flushing pump 3 is 330m3About/h, the flow rate of the single lift pump 2 is 660-720 m3The circulation flow of the turbid water is 1100-1200 m3When the two lifting pumps 2 are started simultaneously, the outlet flow is approximately equal to the sum of the flow of the slag flushing pump 3 and the circulation flow of the turbid water, so that the flushing water is flushedThe slag pump 3 is used as a standby pump without being started, and if the difference between the outlet flow of the lifting pump 2 and the circulation flow of the turbid water is smaller than that of the slag flushing pump 3, the scheme provided by the invention can also achieve the purposes of reducing the load of the slag flushing pump 3 and reducing the energy consumption.
The number of the lift pumps 2 is multiple, the outlet of each lift pump 2 is connected with one water outlet branch pipe 42, all the water outlet branch pipes 42 are connected to the water outlet main pipe 41, and the water outlet main pipe 41 and the water outlet branch pipes 42 form a water outlet pipeline 4; the number of the slag flushing pumps 3 is usually not less than two, each slag flushing pump 3 is connected with one slag flushing branch pipe 52, all the slag flushing branch pipes 52 are connected with the slag flushing main pipe 51, the slag flushing branch pipes 52 and the slag flushing main pipe 51 form a slag flushing pipeline 5, two ends of the bypass pipe 6 are respectively communicated with the water outlet main pipe 41 and the slag flushing main pipe 51, and the purpose of introducing water in the water outlet pipeline 4 into the slag flushing pipeline 5 is achieved.
The flushing slag main pipe 51 is provided with a first electric valve 53 for adjusting the flow rate of flushing slag water, the bypass pipe 6 is connected to the downstream of the first electric valve 53, and when the lifting pump 2 supplies water for the flushing slag pipeline 5, the first electric valve 53 is closed, so that flushing slag water can be prevented from flowing back into the tank body 1 along the flushing slag branch pipe 52.
In order to adjust the flow rate of the water supplied to the slag flushing pipeline 5 by the water outlet main pipe 41, the bypass pipe 6 is sequentially provided with a manual valve 61 and a second electric valve 62 from the lift pump 2 to the slag flushing pump 3, namely, the manual valve 61 is arranged at the upstream of the second electric valve 62, and the second electric valve 62 is arranged at the downstream of the manual valve 61 to facilitate the maintenance of the second electric valve 62 because the failure rate of the electric valve is higher than that of the manual valve 61.
The first electric valve 53 and the second electric valve 62 can be controlled by a central control system, the central control system includes a server, a control circuit and the like, the specific structure of the central control system can refer to the prior art, and details are not repeated herein, and obviously, the first electric valve 53 and the second electric valve 62 are both communicated with the central control system through signals, so that a connection relationship exists between the two electric valves and the central control system.
When the outlet flow of the lifting pump 2 is insufficient or the circulation flow of the turbid water is increased, the flow of the slag flushing water which can be provided by the lifting pump 2 to the slag flushing pipeline 5 is reduced, at the moment, the slag flushing pump 3 needs to be started to supply water to the slag flushing pipeline 5, the valve positions of the first electric valve 53 and the second electric valve 62 are adjusted through the central control system, the flow of the slag flushing water can be ensured to be stable, in the process, a first sensor for measuring the flow of the slag flushing water is arranged in the slag flushing pipeline 5, the central control system obtains the flow of the slag flushing water through the first sensor, a second sensor can be arranged in the bypass pipe 6 and used for measuring the flow in the bypass pipe 6, the two sensors are connected with the central control system, and the measured data can be used as the basis for adjusting the first electric valve 53 and the second electric valve 62.
Specifically, when the flow rate of the slag flushing water which can be supplied to the slag flushing pipeline 5 by the lifting pump 2 is reduced, the valve position of the second electric valve 62 is reduced, the flow rate in the bypass pipe 6 is reduced, at the moment, the slag flushing pump 3 is started to supply water to the slag flushing pipeline 5, the valve position of the first electric valve 53 is increased, the water flow rate which is conveyed to the slag flushing pipeline 5 by the slag flushing pump 3 is increased, and then the stability of the slag flushing water flow rate is maintained.
The water outlet main pipe 41 is connected with the water treatment device, if the pressure fluctuation at the outlet of the lifting pump 2 or the pressure of the water treatment device is too high, the water in the water treatment device flows back into the tank body 1, the water in the water treatment device is usually mixed with chemical agents, the chemical agents can corrode the pump, the tank body 1 and other devices, and in order to avoid the situation, the water outlet main pipe 41 is provided with a check valve 43 to prevent backflow. Specifically, the check valve 43 may be disposed at a downstream of a connection point between the bypass pipe 6 and the water outlet main pipe 41, so as to prevent water in the water treatment apparatus from flowing back into the tank body 1, and also prevent water from flowing back into the slag flushing apparatus, thereby further improving the safety of the apparatus.
In case of emergency situations such as stop of the pump and over-low liquid level of the cyclone pool, operators need to cooperate with the central control system to process the situations through field operation, but the central control system is usually located in the central control room far away from the field, so that the cyclone pool can be provided with the intercom device, the operators in the central control room can be conveniently contacted by the field operators, the emergency processing efficiency is improved, the intercom device can refer to the prior art, and the details are not repeated.
Too high can cause the waste water to spill over of liquid level of cell body 1, and the liquid level is less than the entry of machine pump and can cause the machine pump to find time or cavitation, and for the current liquid level of monitoring cell body 1, the whirl pond has still set up monitoring devices. Monitoring devices can specifically be towards the camera of cell body 1 well liquid level, the camera can shoot the liquid level of cell body 1 and transmit the picture to well accuse room, whether the position of cell body 1 liquid level judges the liquid level too high or low excessively according to trade in the face of operating personnel in the well accuse room, for making things convenient for operating personnel to judge, still can set up the scale along vertical direction in the cell body 1, and mark out the position that the liquid level is too high or the liquid level is low excessively on the scale, improve the accuracy that operating personnel judged, of course monitoring devices also can be for level gauge etc. do not injectd here.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The swirl tank provided by the invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (5)

1. A cyclone tank comprises a tank body (1) and is characterized in that the tank body (1) is provided with a lifting pump (2) for conveying water in the tank body (1) to a water treatment device and a slag flushing pump (3) capable of pumping the water in the tank body (1) to flush iron scales, and a water outlet pipeline (4) at the outlet of the lifting pump (2) is communicated with a slag flushing pipeline (5) at the outlet of the slag flushing pump (3) through a bypass pipe (6);
the water outlet pipeline (4) comprises a water outlet main pipe (41) and a plurality of water outlet branch pipes (42), each water outlet branch pipe (42) is connected with one lifting pump (2), and all the water outlet branch pipes (42) are connected with the water outlet branch pipesA water header pipe (41); the slag flushing pipeline (5) comprises a slag flushing main pipe (51) and a plurality of slag flushing branch pipes (52), each slag flushing branch pipe (52) is connected with one slag flushing pump (3), all the slag flushing branch pipes (52) are connected to the slag flushing main pipe (51), one end of the bypass pipe (6) is communicated with the water outlet main pipe (41), the other end of the bypass pipe is communicated with the slag flushing main pipe (51), the slag flushing pump (3) is in a standby state when the water to be treated is sufficient, water does not need to be supplied to the slag flushing pipeline (5), the slag flushing pump (3) is started to supply slag flushing water only when the water to be treated is insufficient, and the flow rate of the slag flushing pump (3) is 330m3The flow rate of the lift pump is 660-720 m3The circulation flow of the turbid water is 1100-1200 m3/h。
2. The rotational flow tank as claimed in claim 1, characterized in that the flushing header pipe (51) is provided with a first electric valve (53) for adjusting the amount of flushing water, the by-pass pipe (6) is connected downstream of the first electric valve (53), and the by-pass pipe (6) is provided with a manual valve (61) and a second electric valve (62) in sequence from the lift pump (2) to the flushing pump (3).
3. The spiral flow cell of claim 2, further comprising a central control system to control the opening and closing of the first electrically operated valve (53) and the second electrically operated valve (62).
4. A spiral flow tank as claimed in claim 3, characterised in that the water outlet manifold (41) is provided with a non-return valve (43) to prevent the chemical agent in the water treatment apparatus from flowing back to the tank body (1).
5. The spiral flow cell according to any one of claims 1 to 4, further comprising a monitoring device for monitoring the current liquid level of the cell body (1).
CN201810264940.XA 2018-03-28 2018-03-28 Rotational flow pool Active CN108423752B (en)

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Application Number Priority Date Filing Date Title
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CN108423752B true CN108423752B (en) 2021-08-17

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294908A (en) * 2013-07-19 2015-01-21 盐城开仕比环保设备有限公司 Intelligent type integrated airtight sewage lifting pump station
CN206090805U (en) * 2016-09-24 2017-04-12 绍兴市松海机械设备有限公司 No deposit formula sewage lifting pump station

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104294908A (en) * 2013-07-19 2015-01-21 盐城开仕比环保设备有限公司 Intelligent type integrated airtight sewage lifting pump station
CN206090805U (en) * 2016-09-24 2017-04-12 绍兴市松海机械设备有限公司 No deposit formula sewage lifting pump station

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