CN202766624U - Integrated cleaning and pre-filming device - Google Patents

Integrated cleaning and pre-filming device Download PDF

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Publication number
CN202766624U
CN202766624U CN 201220165238 CN201220165238U CN202766624U CN 202766624 U CN202766624 U CN 202766624U CN 201220165238 CN201220165238 CN 201220165238 CN 201220165238 U CN201220165238 U CN 201220165238U CN 202766624 U CN202766624 U CN 202766624U
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CN
China
Prior art keywords
casing
water
water outlet
integrated cleaning
film device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220165238
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Chinese (zh)
Inventor
董旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Petrochemical Corp
Sinopec Sichuan Vinylon Works
Original Assignee
China Petrochemical Corp
Sinopec Sichuan Vinylon Works
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Petrochemical Corp, Sinopec Sichuan Vinylon Works filed Critical China Petrochemical Corp
Priority to CN 201220165238 priority Critical patent/CN202766624U/en
Application granted granted Critical
Publication of CN202766624U publication Critical patent/CN202766624U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an integrated cleaning and pre-filming device, which comprises a box body provided with a water inlet and a water outlet, wherein a chemical feeding and metering box is arranged above the box body; a lifting pump is arranged on the water outlet and/or the water inlet of the box body; a sodium hypochlorite metering box is arranged on the upper part of the box body; an online ORP (Oxidation Reduction Potential) monitor is arranged on the water outlet of the box body; a control system controls a valve on the lower part of the sodium hypochlorite metering box to open and close according to the data of the ORP monitor; an acid metering box is arranged on the upper part of the box body; an online pH monitor is arranged on the water outlet of the box body; and the control system controls the valve on the lower part of the acid metering box to open and close according to the data of the online pH monitor. The integrated cleaning and pre-filming device disclosed by the utility model is simple in structure, applicable to independently cleaning and pre-filming of an updated and reformed or repaired heat exchanger in a running circulating water system, thereby guaranteeing to form a dense protection film on the cleaned and pre-filmed heat exchanger to slow down the corrosion of the heat exchanger.

Description

The pre-film device of a kind of integrated cleaning
Technical field
The utility model relates to the device that a kind of heat exchanger cleans separately pre-film.
Background technology
Along with the development of China's industry, circulating water system all relates to more in industry-by-industry.In order to guarantee the safe and stable operation of interchanger in the circulating water system; at the beginning of circulating water system puts into operation; the general pre-film of cleaning that all will carry out to the interchanger in the whole circulating water system integral body; so that form the good fine and close protective membrane of one deck on whole interchanger; the corrosion of heat exchanger during anti-locking system operation causes the interchanger perforation.Device is brought the serious consequences such as parking, product be defective.
Generally speaking, the user who relates in every cover circulating water system and the quantity of interchanger are all more,, often need separately the interchanger that breaks down to be renovated or maintenance process because design is unreasonable or material when not being inconsistent requirement and causing fault when certain device in the circulating water system or certain interchanger.After renovating or maintenance process finishes, this interchanger need to be incorporated into and carries out production run in the circulating water system, and this moment circulating water system owing to there are other users, can not be out of service.As adopt and in servicely a whole set of interchanger integral body is cleaned pre-film have following problem: reagent cost is higher when the first, all cleaning pre-film in the system; The second, dangerous, when cleaning pre-film, can take pickling, operations of other device interchanger of normal operation are brought certain security risk.
The utility model content
The purpose of this utility model provides a kind of pre-film device of integrated cleaning that single interchanger is cleaned pre-film work.
To achieve these goals, by the following technical solutions: the pre-film device of a kind of cleaning, it is characterized in that: described equipment comprises the casing with water outlet and water-in, and the top of casing is provided with the adding of agent batch meter, and water outlet and/or the water-in of casing are provided with lift pump.
As further optimization, in order to make things convenient for the backwater chlorine residue of Controlling System, the top of described casing is by being with valvular pipeline to connect the clorox batch meter, the water outlet of casing is provided with online ORP(redox potential) monitor, Controlling System is controlled the open and close of clorox batch meter bottom valve according to the data of ORP monitor.
As further optimization, in order automatically to control the pH value of water quality, the top of described casing is by being with valvular pipeline to connect sour batch meter, the water outlet of casing is provided with online pH monitor, Controlling System is according to the data of online pH monitor, control the open and close of sour batch meter bottom valve, automatically regulate the pH value within setting range, need not personnel operation.
As further optimization, in order to make things convenient for the turbidity of Controlling System, the water outlet of described casing is provided with online monitoring turbidimeter, the bottom of casing is provided with the blow-off line with automatic blowdown valve, Controlling System compares according to online monitoring turbidimeter institute's value of feedback and set(ting)value, the open and close of control automatic blowdown valve.
As further optimization, in order to make things convenient for the liquid level of Controlling System, described casing outer setting has the liquidometer that is communicated with box house, the top of casing is provided with the inlet channel of automatic water compensating valve, Controlling System compares according to value of feedback and the set(ting)value of liquidometer, the open and close of control automatic water compensating valve guarantee that liquid level at a steady state value, need not personnel operation.
As further optimization, for the convenient water quality of in time analyzing, the bottom of described casing is provided with has the sampling line of analysing sampling valve.
As further optimization, for the heat exchanger backwater carries out pressure release, uniform flow's flow velocity, described water-in is arranged at the top of casing, and the bottom of water-in is provided with the overflow weir that links to each other with cabinet wall in the casing.
As further optimization, for the ease of blowdown and draining, the bottom of described casing is provided with is with valvular manual drainage pipeline, when automatic pollution discharge is undesired, can by manually carrying out blowdown, guarantee that system's blowdown is normal.
The utility model is simple in structure; can be used for that the operating circulating water system renovates or the interchanger of maintenance process after finishing cleans separately pre-film; guarantee that the interchanger behind the pre-film of cleaning reaches at the fine and close protective membrane of its surface formation one deck, slows down the requirement of interchanger corrosion.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure, 1 is automatic blowdown valve, and 2 for analysing sampling valve, 3 adding of agent batch meters, 4 is automatic water compensating valve, 5 is overflow weir, 6 is the clorox batch meter, 7 is sour batch meter, and 8 is lift pump, and 9 is the Controlling System housing, 10 is that online ORP monitor, 11 is liquidometer, 12 is the manual blowdown valve, and 13 is casing, and 14 is that online pH monitor, 15 is online monitoring turbidimeter.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described further.
As shown in Figure 1, the pre-film device of a kind of cleaning, comprise the casing 13 with water outlet and water-in, the top of casing 13 is provided with adding of agent batch meter 3, water outlet is provided with on-line oxidation reduction potential ORP monitor 10, online PH monitor 14, online monitoring turbidimeter 15, the top of casing 13 is provided with sour batch meter 7 and the pre-film device of clorox batch meter 6 whole integrated cleanings is provided with Controlling System, the pH value that requires when cleaning pre-film can be set, chlorine residue (can record by the ORP value), turbidity, liquid level, Controlling System is according to online pH monitor, online ORP monitor, online monitoring turbidimeter, liquidometer institute's value of feedback and set(ting)value compare, automatically adjust within setting range for corresponding magnetic valve signal feedback according to difference, need not personnel operation.The bottom of casing 13 is provided with has the sampling line of analysing sampling valve, the initial stage water-in of casing is arranged at the side of casing, the bottom of cleaning pre-film backwater water-in in the casing is provided with the overflow weir 5 that links to each other with cabinet wall, the water outlet of casing is provided with lift pump 8, the casing outer setting has the online liquidometer 11 that is communicated with box house, and the bottom of casing 13 is provided with is with valvular manual drainage pipeline.
Before using this device, at first industrial water pipe is connected on the automatic water compensating valve 4, by level value is set in Controlling System, can automatically control the aperture of automatic water compensating valve until set liquid level, simultaneously also can the water yield that enters casing be can conveniently observe by liquidometer, and then matting medicament and pre-film medicament in the batch meter of correspondence, added respectively.When cleaning pre-film, the water outlet of casing is connected to the entrance of interchanger, water-in is connected to the outlet of interchanger, forms the recycle system that sealing is little.By the effect of lift pump, current begin to circulate between the two at interchanger and casing, according to the value of the setting of cleaning pre-each stage of film this interchanger are cleaned separately pre-film.Simultaneously, corresponding pH value when automatic control system arranges the pre-film of cleaning, ORP value, turbidity value and required time value of each stage, system stops transport according to the time automatic interlock of setting, automatic control system compares with setting numerical value according to the numerical value that detects online, and difference is fed back to corresponding electromagnetic valve.After in the time of one section of device operation, when automatic pollution discharge can not meet the demands, valve that can manual unlocking bottom discharge pipeline carried out blowdown and processes.
More than show and described ultimate principle of the present utility model, technical characteristics and advantage of the present utility model.The utility model is not restricted to the described embodiments, and that describes in above-described embodiment and the specification sheets just illustrates principle of the present utility model., all belong in the scope of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present utility model.

Claims (9)

1. pre-film device of integrated cleaning, it is characterized in that: described equipment comprises the casing (13) with water outlet and water-in, the top of casing (13) is provided with adding of agent batch meter (3), and the water outlet of casing (13) and/or water-in are provided with lift pump (8).
2. the pre-film device of integrated cleaning as claimed in claim 1, it is characterized in that: the top of described casing (13) is by being with valvular pipeline to connect clorox batch meter (6), the water outlet of casing (13) is provided with online ORP monitor (10), Controlling System is controlled the open and close of clorox batch meter (6) bottom valve according to the data of ORP monitor.
3. the pre-film device of integrated cleaning as claimed in claim 1, it is characterized in that: the top of described casing (13) is by being with valvular pipeline to connect sour batch meter (7), the water outlet of casing (13) is provided with online pH monitor (14), Controlling System is controlled the open and close of sour batch meter (7) bottom valve according to the data of online pH monitor.
4. the pre-film device of integrated cleaning as claimed in claim 1, it is characterized in that: the water outlet of described casing (13) is provided with online monitoring turbidimeter (15), the bottom of casing (13) is provided with the blow-off line with automatic blowdown valve, Controlling System compares according to online monitoring turbidimeter institute's value of feedback and set(ting)value, the open and close of control automatic blowdown valve.
5. the pre-film device of integrated cleaning as claimed in claim 1, it is characterized in that: described casing (13) outer setting has the liquidometer (11) that is communicated with box house, the top of casing (13) is provided with the inlet channel of automatic water compensating valve (4), Controlling System compares according to value of feedback and the set(ting)value of liquidometer (11), the open and close of control automatic water compensating valve (4).
6. such as the pre-film device of the arbitrary described integrated cleaning of claim 1 to 5, it is characterized in that: the bottom of described casing (13) is provided with has the sampling line of analysing sampling valve.
7. the pre-film device of integrated cleaning as claimed in claim 6, it is characterized in that: described water-in is arranged at the top of casing, and the bottom of water-in is provided with the overflow weir (5) that links to each other with cabinet wall in the casing.
8. the pre-film device of integrated cleaning as claimed in claim 7, it is characterized in that: the water outlet of described casing is provided with lift pump (8).
9. the pre-film device of integrated cleaning as claimed in claim 8, it is characterized in that: the bottom of described casing (7) also is provided with the blow-off line with manual blowdown valve (12).
CN 201220165238 2012-04-18 2012-04-18 Integrated cleaning and pre-filming device Expired - Fee Related CN202766624U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220165238 CN202766624U (en) 2012-04-18 2012-04-18 Integrated cleaning and pre-filming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220165238 CN202766624U (en) 2012-04-18 2012-04-18 Integrated cleaning and pre-filming device

Publications (1)

Publication Number Publication Date
CN202766624U true CN202766624U (en) 2013-03-06

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Application Number Title Priority Date Filing Date
CN 201220165238 Expired - Fee Related CN202766624U (en) 2012-04-18 2012-04-18 Integrated cleaning and pre-filming device

Country Status (1)

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CN (1) CN202766624U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105988395A (en) * 2015-02-15 2016-10-05 西门子工厂自动化工程有限公司 Cleaning method of pipeline valve in Braumat systemclea

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105988395A (en) * 2015-02-15 2016-10-05 西门子工厂自动化工程有限公司 Cleaning method of pipeline valve in Braumat systemclea
CN105988395B (en) * 2015-02-15 2018-05-25 西门子工厂自动化工程有限公司 The cleaning method of pipeline valve in Braumat systems

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130306

Termination date: 20210418