Automatic feeding device of plate vulcanizing machine
Technical Field
The invention relates to a machining feeding device, in particular to an automatic feeding device of a flat vulcanizing machine.
Background
The remote controller silica gel key is made of silica gel which has certain viscosity and hardness. The keys of the remote controller usually have a plurality of colored keys, and the colored keys are all needed to manually place glue on the die point by point, so that the more colored keys, the more labor hours are needed, and the production is low. At present, all remote controller keys are produced by using a flat vulcanizing machine, the machine can be divided into a small flat vulcanizing machine and a large flat vulcanizing machine, and the two types of machines are different in that all actions of the former must be manually operated, so that the production efficiency of the machine type is low, and the product quality is unstable. The latter has increased semi-automatization function, has used spare template, and the manual work only needs to put the raw materials on this template (two to three people are usually required to put the raw materials), then the manual work puts the template in the mould just can, and this kind of model is relative production efficiency and product quality is stable, but it needs operating personnel many. No matter the small-sized vulcanizing press or the large-sized vulcanizing press is provided with an automatic feeding device, and manual operation is needed.
Disclosure of Invention
The invention aims to provide the automatic feeding device of the flat vulcanizing machine, which is safe and reliable, reduces manpower, and has high working efficiency and stable quality.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a vulcanizing press automatic feed device, includes base, table surface divide into left feeding zone, right feeding zone and middle feeding combined area, wherein:
the left feeding area comprises an auxiliary color material feeding groove, a left gantry, an auxiliary color material manipulator and an auxiliary color material template, wherein the auxiliary color material template is positioned on the right side of the auxiliary color material feeding groove, the auxiliary color material manipulator is arranged above the auxiliary color material feeding groove and the auxiliary color material template, and the auxiliary color material manipulator is arranged on the left gantry;
the right feeding area comprises a main pigment feeding groove, a right gantry, a main pigment manipulator and a main pigment template, the main pigment template is positioned on the left side of the main pigment feeding groove, the main pigment manipulator is arranged above the main pigment feeding groove and the main pigment template, and the main pigment manipulator is arranged on the right gantry;
the feeding combination area comprises a main template carrier, a main template and a main template in-out cylinder, wherein the main template is arranged on the main template carrier, and the main template in-out cylinder is arranged on one side of the main template carrier.
Preferably, the auxiliary color material manipulator is provided with an auxiliary color material clamping jaw and an auxiliary color material needle-shaped head which can stretch up and down, and the auxiliary color material clamping jaw clamps the auxiliary color material needle-shaped head in the middle; the main pigment material manipulator is provided with a main pigment clamping jaw and a main pigment material needle head which can stretch up and down, and the main pigment material clamping jaw clamps the main pigment material needle head in the middle.
Preferably, the auxiliary color material template comprises a bottom plate and needle-shaped columns, wherein the needle-shaped columns are arranged in order, the tips of the needle-shaped columns are upwards convex, and the needle-shaped columns can stretch up and down; the main pigment template comprises a bottom plate and needle-shaped columns, wherein the needle-shaped columns are arranged in order, the tips of the needle-shaped columns are upwards convex, and the needle-shaped columns can stretch up and down.
Preferably, a left gantry belt I is transversely arranged on the left side of the working table and is connected with a left gantry; the left gantry is provided with a left gantry motor and a left gantry belt II, and the auxiliary material manipulator is connected with the left gantry belt II.
Preferably, a right gantry belt I is transversely arranged on the right side of the working table, and the right gantry belt I is connected with a right gantry; the right gantry is provided with a right gantry motor and a right gantry belt II, and the main coloring material manipulator is connected with the right gantry belt II.
Preferably, the main template is set as a lower main template plate and an upper main template plate, a main template rotating shaft is arranged on the other side of the main template carrier and connected with the upper main template plate, a handle is arranged on the upper main template plate, and a pry bar is arranged below the handle.
Preferably, the needle-shaped columns on the main pigment template and the auxiliary pigment template are made of metal.
The invention has the beneficial effects that: the gantry and the manipulator are arranged, and the motor is used for driving the belt to transversely and longitudinally move on the working table surface, so that the material can be moved simply and conveniently; the manipulator is provided with a clamping jaw and a needle-shaped head, the clamping jaw clamps the needle-shaped head in the middle, and the needle-shaped head can stretch up and down under the action of the gantry cylinder, so that the problem of inconvenience in taking and placing materials is solved; the left feeding area and the right feeding area are provided with feeding templates, the templates are provided with upwards-protruding needle-shaped columns with upwards pointed ends on the bottom plate and the bottom plate, and the needle-shaped columns can stretch up and down under the action of the air cylinder, so that the problem that materials are inconvenient to place on the template main template is solved; the whole device realizes the automation of the feeding of the plate vulcanizing machine, reduces the labor, improves the working efficiency and has stable product quality.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a front view of an example structure of the present invention;
FIG. 2 is a schematic diagram of the left feed zone of an example of the present invention;
FIG. 3 is a block diagram of the right feed zone of an embodiment of the present invention;
FIG. 4 is a block diagram of a feed combining zone of an embodiment of the present invention.
The part numbers, parts and names in the figures are as follows: 1. a vulcanizer working area; 2. a base; 3. a work table; 4. a left feed zone; 41. an auxiliary colorant feed chute; 42. auxiliary pigment feeding rotating wheels; 43. a left gantry; 44. a left gantry belt II; 45. a left gantry motor; 46. auxiliary pigment needle-shaped heads; 47. a pigment-assisting manipulator; 48. a left gantry belt I; 49. auxiliary pigment cutter; 410. auxiliary pigment clamping jaws; 411. an auxiliary colorant template carrier; 412. Auxiliary color material template; 413. a pigment auxiliary template rotating shaft; 414. an auxiliary color material template motor; 415. an auxiliary color material template cylinder; 5. a right feed zone; 51. a main color material feeding groove; 52. a main pigment feeding runner; 53. a right gantry; 54. a right gantry belt II; 55. a right gantry motor; 56. a main color material needle head; 57. a main toner manipulator; 58. a right gantry belt I; 59. a main color material cutter; 510. a main colorant holding jaw; 511. a main color material template carrier; 512. a main colorant template; 513. a main color template rotating shaft; 514. a main color material template motor; 515. a master color template cylinder; 6. a feed combining zone; 61. a main carrier; 62. a main template rotating shaft; 63. a lower plate of the master template; 64. the main template is placed on a template; 65. a pry bar; 66. and the master template enters and exits the cylinder.
Detailed Description
To facilitate understanding of those skilled in the art, the present invention will be further described with reference to specific examples.
Referring to fig. 1, the automatic feeding device of the flat vulcanizing machine comprises a base 2 and a working table top 3, wherein the working table top 3 is divided into a left feeding area 4, a right feeding area 5 and a feeding combination area 6, the feeding combination area 6 is positioned between the left feeding area 4 and the right feeding area 5, and the middle feeding combination area 6 is adjacently connected with the working area 1 of the vulcanizing machine.
Referring to fig. 2, the left feeding area 4 is provided with an auxiliary color material feeding tank 41, an auxiliary color manipulator 47 and an auxiliary color material template 412, the auxiliary color material template 412 is located at the right side of the auxiliary color material feeding tank 41, an auxiliary color cutter 49 is provided between the auxiliary color material feeding tank 41 and the auxiliary color material template 412, and the auxiliary color manipulator 47 is provided above the auxiliary color material feeding tank 41 and the auxiliary color material template 412. The auxiliary color material feeding tank 41 is composed of a plurality of partition plates, and an auxiliary color material feeding runner 42 is arranged in the middle of the auxiliary color material feeding tank 41 and penetrates through the partition plates; the auxiliary colorant manipulator 47 is arranged on the left gantry 43, a left gantry belt I48 is transversely arranged on the left side of the working table top 3, and the left gantry belt I48 is connected with the left gantry 43; the left gantry 43 is provided with a left gantry motor 45 and a left gantry belt II 44, and the auxiliary color material manipulator 47 is connected with the left gantry belt II 44; the auxiliary coloring manipulator 47 is provided with an auxiliary coloring clamping jaw 410 and an auxiliary coloring needle head 46 which can stretch up and down, and the auxiliary coloring clamping jaw 410 clamps the auxiliary coloring needle head 46 in the middle; the auxiliary color material template 412 is composed of a bottom plate and more than one metal needle-shaped column which is arranged on the bottom plate in order and is convex upwards and has an upward and downward telescopic tip; an auxiliary color template carrier 411 is arranged below the auxiliary color template 412, auxiliary color template rotating shafts 413 are arranged at two ends of one side of the auxiliary color template carrier 411, an auxiliary color template motor 414 is arranged below the auxiliary color template rotating shafts 413, and an auxiliary color template cylinder 415 is arranged below the auxiliary color template carrier 411.
As shown in fig. 3, the right feeding area 5 is provided with a main toner feeding chute 51, a main toner manipulator 57 and a main toner template 512, the main toner template 512 is located at the left side of the main toner feeding chute 51, a main toner cutter 59 is arranged between the main toner feeding chute 51 and the main toner template 512, and the main toner manipulator 57 is arranged above the main toner feeding chute 51 and the main toner template 512. The main color material feeding tank 51 is composed of a plurality of partition plates, and a main color material feeding rotating wheel 52 is arranged in the middle of the main color material feeding tank 51 and penetrates through the partition plates; the main coloring material manipulator 57 is arranged on the right gantry 53, a right gantry belt I58 is transversely arranged on the right side of the working table top 3, and the right gantry belt I58 is connected with the right gantry 53; the right gantry 53 is provided with a right gantry motor 55 and a right gantry belt II 54, and the main coloring material manipulator 57 is connected with the right gantry belt II 54; the main coloring material manipulator 57 is provided with a main coloring material clamping jaw 510 and a main coloring material needle head 56 which can stretch up and down, and the main coloring material clamping jaw 510 clamps the main coloring material needle head 56 in the middle; the main pigment template 512 is composed of a bottom plate and more than one metal needle-shaped column which is arranged on the bottom plate in order and is convex upwards and has an upward and downward telescopic tip; a main color material template carrier 511 is arranged below the main color material template 512, main color material template rotating shafts 513 are arranged at two ends of one side of the main color material template carrier 511, a main color material template motor 514 is arranged below the main color material template rotating shafts 513, and a main color material template cylinder 515 is arranged below the main color material template carrier 511.
As shown in fig. 4, the feeding and combining zone 6 is provided with a master template carrier 61, and a master template is disposed on the master template carrier 61, and the master template comprises a master template lower plate 63 and a master template upper plate 64. One end of the main template carrier 61 is provided with a main template rotating shaft 62, the main template rotating shaft 62 is connected with a main template upper plate 64, the main template upper plate 64 is provided with a handle, and a pry bar 65 is arranged below the handle. And a main template in-and-out cylinder 66 is arranged on the other side of the main template carrier 61, and the main template in-and-out cylinder 66 is connected with the main template carrier 61.
The working principle is as follows: when the automatic feeding device of the flat vulcanizing machine works, firstly, the first step: the long-strip-shaped silica gel auxiliary material enters the auxiliary material feeding groove 41, moves forwards under the action of the auxiliary material feeding rotating wheel 42 to reach the tail end of the auxiliary material feeding groove 41, and the auxiliary material cutter 49 cuts the long-strip-shaped auxiliary material into particles under the action of the left cutter cylinder. The second step is that: an auxiliary color material needle head 46 of an auxiliary color material manipulator 47 extends out and is inserted into the granular silica gel auxiliary color material under the action of a gantry cylinder, and the silica gel has certain viscosity and hardness, so the auxiliary color material needle head 46 can lift the granular silica gel auxiliary color material, the auxiliary color material needle head 46 carries the granular silica gel auxiliary color material and drives a left gantry belt I48 through a motor to control a left gantry 43 to transversely move on the working table top 3, and drives a left gantry belt II 44 to longitudinally move on the left gantry 43 through a left gantry motor 45; when the auxiliary color material needle head 46 carries the granular silica gel auxiliary color material to reach the empty fixed position on the auxiliary color material template 412, the auxiliary color material needle head 46 is put down to place the granular silica gel auxiliary color material on the metal needle-shaped column of the auxiliary color material template 412, the metal needle-shaped column is inserted into the granular silica gel auxiliary color material under the stress, the auxiliary color material needle head 46 retracts under the action of the gantry cylinder, and the auxiliary color material clamping jaw 410 moves downwards under the action of the clamping cylinder to leave the granular silica gel auxiliary color material on the metal needle-shaped column of the auxiliary color material template 412. The third step: after the auxiliary color material template 412 is disposed with the required granular silica gel auxiliary color material, the auxiliary color material template motor 414 drives the auxiliary color material template rotating shaft 413 to turn the auxiliary color material template carrier 411 and the auxiliary color material template 412 over 180 degrees, and then the auxiliary color material template 412 is placed on the main template upper plate 64; the auxiliary color template cylinder 415 acts on the metal pin-shaped posts on the auxiliary color template 412 to retract and to stop the granular silica gel auxiliary material on the main template upper plate 64 under the action of the bottom plate on the auxiliary color template 412. The fourth step: similarly, in the right feeding zone 5, the silica gel main colorant is covered on the main template lower plate 63, and the fourth step is performed simultaneously with the first, second, and third steps.
Secondly, after the lower master template plate 63 and the upper master template plate 64 are covered with the required silica gel raw material, the main template rotating shaft 62 is closed under the action of the main template motor, and the main template carrier 61 and the master template (including the lower master template plate 63 and the upper master template plate 64) are integrally pulled to the working area 1 of the vulcanizing press to be vulcanized under the action of the main template in-and-out cylinder 66.
Thirdly, after the vulcanization in the working area 1 of the press vulcanizer is completed, the main template carrier 61 and the main template (including the main template lower plate 63 and the main template upper plate 64) move integrally to the feeding combination area 6 under the action of the main template entering and exiting the cylinder 66, the prying bar 65 pries the main template upper plate 64 open the gap under the action of the cylinder, the main template motor acts on the main template rotating shaft 62 to completely open the main template upper plate 64, and the vulcanized remote controller silica gel keys are taken away.
And finally, circularly operating, feeding left and right simultaneously, and then combining and vulcanizing the raw materials in the middle.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the accompanying claims.