CN108421968B - Cooling device for aluminum metal casting - Google Patents

Cooling device for aluminum metal casting Download PDF

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Publication number
CN108421968B
CN108421968B CN201810415158.3A CN201810415158A CN108421968B CN 108421968 B CN108421968 B CN 108421968B CN 201810415158 A CN201810415158 A CN 201810415158A CN 108421968 B CN108421968 B CN 108421968B
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box body
water
rotating wheel
box
cooling
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CN108421968A (en
Inventor
杨煜海
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Guangdong Qiyi Technology Co ltd
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Lan Xialan
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group

Abstract

The invention provides a cooling device for aluminum metal casting, which comprises a bottom plate, wherein a box body is fixedly installed at the top of the bottom plate, a cross beam is fixedly installed in the box body, a motor is arranged on the left side of the box body, a driving rotating wheel is fixedly connected to the right side of the motor, a feeding rotating wheel and a driven rotating wheel are respectively arranged on the left side of the box body, and the driving rotating wheel and the feeding rotating wheel are in transmission connection through a belt. This cooling device of aluminium metal casting usefulness, control air water separator takes the inside gas of box out, carries out the water-gas separation, improves the aluminium metal and is carrying out water spray cooling back drying effect, through the inside temperature of temperature sensor sensing box and the cooling case heat dissipation, and the nitrogen gas case of simultaneous control sprays, can effectively must effectively get the inside cooling to the box to make the aluminium metal cooling, improve the cooling efficiency of aluminium metal, improved cast work efficiency.

Description

Cooling device for aluminum metal casting
Technical Field
The invention relates to the technical field of aluminothermic processing, in particular to a cooling device for casting aluminum metal.
Background
Aluminum processing, namely processing an aluminum billet into a material by a plastic processing method, wherein the main methods comprise rolling, extruding, stretching, forging and the like, the demand for aluminum profiles is continuously increased along with the rapid development of industries such as metal doors and windows, building curtain walls, transportation industry, chemical industry, power equipment industry, national defense military industry and the like, and meanwhile, new products, new processes and new application aluminum profiles are continuously generated, so that the technical progress and the continuous and healthy development of the industry are promoted. In the process of aluminum casting, a cooling procedure is provided, and a natural cooling method is adopted in the process of aluminum casting manufacturing at present, but the method is not rapid enough in cooling, so that not only is the time wasted, but also the working efficiency of metal manufacturing is reduced.
Disclosure of Invention
Technical problem to be solved
In view of the deficiencies of the prior art, the present invention provides a cooling apparatus for aluminum metal casting, which solves the problems set forth in the background art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a cooling device for aluminum metal casting comprises a bottom plate, wherein a box body is fixedly mounted at the top of the bottom plate, a cross beam is fixedly mounted in the box body, a motor is arranged on the left side of the box body, a driving rotating wheel is fixedly connected to the right side of the motor, a feeding rotating wheel and a driven rotating wheel are respectively arranged on the left side of the box body, the driving rotating wheel and the feeding rotating wheel are connected through belt transmission, conveying belts are sleeved on the surfaces of the feeding rotating wheel and the driven rotating wheel, a water collecting tank is fixedly mounted at the bottom of an inner cavity of the box body, a water pump is fixedly connected to the left side of the box body, a water pumping pipe on the right side of the water pump is communicated with the water collecting tank, a water outlet pipe is fixedly connected to the top of the water pump, a sprinkler head is fixedly mounted at the top of the, the bottom fixed mounting of mount pad has the cylinder, the bottom fixed mounting of cylinder has the gas pole, the bottom fixed mounting of gas pole has the fan.
Preferably, the surface of conveyer belt has seted up the sieve mesh, the fixed surface of conveyer belt installs the barrier plate of equidistance range, the right side of barrier plate is provided with the vibrator.
Preferably, the spout has all been seted up to the left and right sides of header tank inner wall, the inside of header tank is provided with the piece screen cloth, the piece screen cloth is through the pulley and the spout sliding connection of its left and right sides.
Preferably, the fixed surface of outlet pipe is connected with the shunt tubes, the top fixed mounting of box inner chamber has the circulating pump, and the top and the circulating pump fixed connection of shunt tubes, the right side fixedly connected with condenser pipe of circulating pump.
Preferably, the top fixed mounting of box has the air water separator, the inside fixed mounting of air water separator has the condenser, the exhaust tube and the box intercommunication of condenser bottom, the left side of air water separator is provided with the drain valve, and the left drinking-water pipe of condenser runs through the lateral wall and the drain valve fixed connection of air water separator, the top of air water separator is provided with the filter mantle, and the blast pipe at condenser top run through the lateral wall of air water separator and with filter mantle fixed connection.
Preferably, the left side fixed mounting of box has the refrigeration case, the right side fixed mounting of refrigeration incasement chamber has the nitrogen gas case, the inside of refrigeration case is provided with solenoid electric valve, the left pipeline of solenoid electric valve runs through to the inside and the fixed mounting of box have the shower nozzle, solenoid electric valve's bottom is provided with the nitrogen gas flowmeter, the top fixed mounting of nitrogen gas flowmeter has flow sensor, nitrogen gas case, nitrogen gas flowmeter and solenoid electric valve all through pipeline fixed connection between two liang, the top fixed mounting of box inner chamber has temperature sensor.
(III) advantageous effects
The invention provides a cooling device for aluminum metal casting. The method has the following beneficial effects:
1. the cooling device for casting the aluminum metal is characterized in that a gas-water separator is controlled to pump out gas in a box body for water-gas separation, the drying effect of the aluminum metal after water spray cooling is improved, the temperature in the box body is sensed by a temperature sensor and the box body is cooled by a refrigeration box, and the nitrogen box is controlled to spray, so that the temperature in the box body can be effectively reduced, the aluminum metal is cooled, when nitrogen is introduced into the box body through the refrigeration box, the nitrogen in the nitrogen box enters the box body through a pipeline, a nitrogen flow meter counts the passing nitrogen, an electromagnetic control valve is controlled by a flow sensor, when a continuous flow value is larger than a set value, the electromagnetic control valve is electrified to carry out closing operation, the consumption of the nitrogen is accurately controlled, the temperature in the box body is quickly adjusted, so that much time is saved, too much time is avoided during cooling in metal manufacturing, and the next step of, the aluminum metal is cooled for three times through the sprinkler head, the refrigeration box and the fan, so that the cooling efficiency of the aluminum metal is improved, and the working efficiency of casting is improved.
2. This cooling device of aluminium metal casting usefulness, take out the water of header tank through the water pump and spray water to the object on the drive belt, such can make its cooling rapider, can cool off cast aluminium metal steam through setting up the condenser pipe, the inside water circulated use of header tank, energy-concerving and environment-protective, when the sprinkler head washes the cooling to the aluminium metal, the piece flows into the piece screen cloth through the sieve mesh, vibrate through the vibrator, improve the effect of falling into water, accelerate fan cooling and drying efficiency, through setting up the barrier plate, can be orderly cool off, and preceding aluminium metal can not be drenched when the water spray cooling.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the conveyor belt of the present invention.
In the figure: 1 bottom plate, 2 box bodies, 3 cross beams, 4 motors, 5 driving rotating wheels, 6 feeding rotating wheels, 7 driven rotating wheels, 8 conveyor belts, 9 water collecting tanks, 10 water pumps, 11 water outlet pipes, 12 spray heads, 13 guide rails, 14 mounting seats, 15 cylinders, 16 air rods, 17 fans, 18 sieve holes, 19 blocking plates, 20 vibrators, 21 chutes, 22 debris screens, 23 shunt pipes, 24 circulating pumps, 25 condenser pipes, 26 gas-water separators, 27 condensers, 28 drain valves, 29 filter covers, 30 refrigeration tanks, 31 nitrogen tanks, 32 electromagnetic control valves, 33 spray heads, 34 nitrogen flow meters, 35 flow sensors and 36 temperature sensors.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a cooling device for aluminum metal casting, which comprises a bottom plate 1, wherein a box body 2 is fixedly arranged at the top of the bottom plate 1, a gas-water separator 26 is fixedly arranged at the top of the box body 2, a condenser 27 is fixedly arranged inside the gas-water separator 26, an air exhaust pipe at the bottom of the condenser 27 is communicated with the box body 2, a drain valve 28 is arranged at the left side of the gas-water separator 26, a water suction pipe at the left side of the condenser 27 penetrates through the side wall of the gas-water separator 26 and is fixedly connected with the drain valve 28, a filter cover 29 is arranged at the top of the gas-water separator 26, an air exhaust pipe at the top of the condenser 27 penetrates through the side wall of the gas-water separator 26 and is fixedly connected with the filter cover 29, the gas-water separator 26 is controlled to exhaust gas inside the box body 2 for water-gas separation, a nitrogen box 31 is fixedly arranged on the right side of the inner cavity of the refrigeration box 30, an electromagnetic control valve 32 is arranged inside the refrigeration box 30, a pipeline on the left side of the electromagnetic control valve 32 penetrates into the box body 2 and is fixedly provided with a spray head 33, a nitrogen flowmeter 34 is arranged at the bottom of the electromagnetic control valve 32, a flow sensor 35 is fixedly arranged at the top of the nitrogen flowmeter 34, the nitrogen box 31, the nitrogen flowmeter 34 and the electromagnetic control valve 32 are fixedly connected through pipelines, when nitrogen is introduced into the box body 2 through the refrigeration box 30, the nitrogen in the nitrogen box 31 enters the box body 2 through the pipeline, the nitrogen flowmeter 34 counts the passing nitrogen, the electromagnetic control valve 32 is controlled through the flow sensor 35, when the continuous flow value is larger than a set value, the electromagnetic control valve 32 is electrified to carry out closing operation, the using amount of the nitrogen is accurately controlled, and the temperature inside, just so practice thrift a lot of time, cost too much time when cooling in having avoided metal to make, lead to unable work on next step, the aluminium metal passes through sprinkler 12, refrigeration case 30 and fan 17 cubic cooling, improve the cooling efficiency of aluminium metal, the as-cast work efficiency has been improved, the top fixed mounting of box 2 inner chamber has temperature-sensing ware 36, the inside temperature of box 1 and the cooling of refrigeration case 30 heat dissipation are sensed through temperature-sensing ware 36, control nitrogen gas case 31 sprays simultaneously, can effectively must be to the inside cooling of box 2, thereby make the aluminium metal cooling.
The inside fixed mounting of box 2 has crossbeam 3, the left side of box 2 is provided with motor 4, the right side fixedly connected with drive wheel 5 of motor 4, the left side of box 2 is provided with pay-off runner 6 and driven runner 7 respectively, be connected through belt transmission between drive wheel 5 and the pay-off runner 6, pay-off runner 6 and driven runner 7's surface all overlaps and is equipped with conveyer belt 8, sieve mesh 18 has been seted up on conveyer belt 8's surface, conveyer belt 8's fixed surface installs the barrier plate 19 of equidistance range, through setting up barrier plate 19, can be orderly cool off, and preceding aluminium metal can not drenched when the water spray cooling, barrier plate 19's right side is provided with vibrator 20, vibrate through vibrator 20, improve the effect of falling into water, accelerate fan 17 cooling drying efficiency.
The bottom of the inner cavity of the box body 2 is fixedly provided with a water collecting tank 9, the left side and the right side of the inner wall of the water collecting tank 9 are both provided with sliding chutes 21, the inside of the water collecting tank 9 is provided with a scrap screen 22, when the sprinkler 12 washes and cools aluminum metal, scraps flow into the scrap screen 22 through the sieve holes 18, the scrap screen 22 is in sliding connection with the sliding chutes 21 through pulleys on the left side and the right side of the scrap screen, the left side of the box body 2 is fixedly connected with a water pump 10, a water pumping pipe on the right side of the water pump 10 is communicated with the water collecting tank 9, the top of the water pump 10 is fixedly connected with a water outlet pipe 11, the top of the water outlet pipe 11 penetrates through the inside of the cross beam 3 and is fixedly provided with the sprinkler 12, the water in the water collecting tank 9 is pumped out through the water pump 10, and the top and the circulating pump 24 fixed connection of shunt tubes 23, the right side fixedly connected with condenser pipe 25 of circulating pump 24, through setting up the cast aluminium metal steam of condenser pipe 25 coolable, the inside water of header tank 9 can be recycled, energy-concerving and environment-protective, the bottom fixed mounting of crossbeam 3 has guide rail 13, the bottom sliding connection of guide rail 13 has mount pad 14, the bottom fixed mounting of mount pad 14 has cylinder 15, the bottom fixed mounting of cylinder 15 has gas pole 16, the bottom fixed mounting of gas pole 16 has fan 17.
In conclusion, in the cooling device for aluminum metal casting, the gas-water separator 26 is controlled to extract gas in the box body 2 for water-gas separation, the drying effect of aluminum metal after water spray cooling is improved, the temperature sensor 36 senses the temperature in the box body 1 and the refrigeration box 30 dissipates heat, the nitrogen box 31 is controlled to eject at the same time, the temperature in the box body 2 can be effectively reduced, so that the aluminum metal is cooled, when nitrogen is introduced into the box body 2 through the refrigeration box 30, the nitrogen in the nitrogen box 31 enters the box body 2 through a pipeline, the nitrogen flowmeter 34 counts the passing nitrogen, the electromagnetic control valve 32 is controlled through the flow sensor 35, when the continuous flow value is larger than the set value, the electromagnetic control valve 32 is powered on to perform closing operation, the use amount of the nitrogen is accurately controlled, the temperature in the box body 2 is rapidly adjusted, so that much time is saved, and much time is avoided being spent in cooling in metal manufacturing, the next step of work cannot be carried out, the aluminum metal is cooled for three times through the spraying head 12, the refrigerating box 30 and the fan 17, the cooling efficiency of the aluminum metal is improved, and the casting work efficiency is improved.
This cooling device of aluminium metal casting usefulness, take out the water of header tank 9 through water pump 10 and spray water to the object on drive belt 8, such can make its cooling rapider, can cool off cast aluminium metal steam through setting up condenser pipe 25, the inside water of header tank 9 can be recycled, energy-concerving and environment-protective, when sprinkler head 12 washes the cooling to the aluminium metal, the piece flows into piece screen cloth 22 through sieve mesh 18, shake through vibrator 20, improve the effect of falling into water, accelerate fan 17 cooling drying efficiency, through setting up barrier plate 19, can be orderly cool off, and preceding aluminium metal can not drenched when the water spray cooling.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (1)

1. A cooling device for aluminum metal casting, comprising a base plate (1), characterized in that: the water pump is characterized in that a box body (2) is fixedly mounted at the top of the bottom plate (1), a cross beam (3) is fixedly mounted inside the box body (2), a motor (4) is arranged on the left side of the box body (2), a driving rotating wheel (5) is fixedly connected to the right side of the motor (4), a feeding rotating wheel (6) and a driven rotating wheel (7) are respectively arranged on the left side of the box body (2), the driving rotating wheel (5) is connected with the feeding rotating wheel (6) in a belt transmission manner, conveying belts (8) are respectively sleeved on the surfaces of the feeding rotating wheel (6) and the driven rotating wheel (7), a water collecting tank (9) is fixedly mounted at the bottom of an inner cavity of the box body (2), a water pump (10) is fixedly connected to the left side of the box body (2), a water pumping pipe on the right side of the water pump (10), the top of the water outlet pipe (11) penetrates through the inside of the cross beam (3) and is fixedly provided with a sprinkler head (12), the bottom of the cross beam (3) is fixedly provided with a guide rail (13), the bottom of the guide rail (13) is connected with an installation seat (14) in a sliding manner, the bottom of the installation seat (14) is fixedly provided with an air cylinder (15), the bottom of the air cylinder (15) is fixedly provided with an air rod (16), and the bottom of the air rod (16) is fixedly provided with a fan (17); sieve holes (18) are formed in the surface of the conveyor belt (8), barrier plates (19) which are arranged at equal intervals are fixedly mounted on the surface of the conveyor belt (8), and a vibrator (20) is arranged on the right side of each barrier plate (19); the left side and the right side of the inner wall of the water collecting tank (9) are both provided with sliding chutes (21), a scrap screen (22) is arranged inside the water collecting tank (9), and the scrap screen (22) is in sliding connection with the sliding chutes (21) through pulleys on the left side and the right side of the scrap screen; a shunt pipe (23) is fixedly connected to the surface of the water outlet pipe (11), a circulating pump (24) is fixedly mounted at the top of an inner cavity of the box body (2), the top of the shunt pipe (23) is fixedly connected with the circulating pump (24), and a condensing pipe (25) is fixedly connected to the right side of the circulating pump (24); a gas-water separator (26) is fixedly mounted at the top of the box body (2), a condenser (27) is fixedly mounted inside the gas-water separator (26), an air suction pipe at the bottom of the condenser (27) is communicated with the box body (2), a drain valve (28) is arranged on the left side of the gas-water separator (26), the water suction pipe on the left side of the condenser (27) penetrates through the side wall of the gas-water separator (26) and is fixedly connected with the drain valve (28), a filter cover (29) is arranged at the top of the gas-water separator (26), and an air exhaust pipe at the top of the condenser (27) penetrates through the side wall of the gas-water separator (26) and is fixedly connected; the left side fixed mounting of box (2) has refrigeration case (30), the right side fixed mounting of refrigeration case (30) inner chamber has nitrogen gas case (31), the inside of refrigeration case (30) is provided with solenoid electric valve (32), the left pipeline of solenoid electric valve (32) runs through to the inside and fixed mounting of box (2) shower nozzle (33), the bottom of solenoid electric valve (32) is provided with nitrogen gas flowmeter (34), the top fixed mounting of nitrogen gas flowmeter (34) has flow sensor (35), nitrogen gas case (31), nitrogen gas flowmeter (34) and solenoid electric valve (32) all through pipeline fixed connection between two liang, the top fixed mounting of box (2) inner chamber has temperature sensor (36).
CN201810415158.3A 2018-05-03 2018-05-03 Cooling device for aluminum metal casting Active CN108421968B (en)

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CN110064745A (en) * 2019-04-03 2019-07-30 夏成雷 A kind of cast member isolation cooling device
CN110076328A (en) * 2019-06-03 2019-08-02 安徽应流铸业有限公司 A kind of high temperature casting comes out and cools down device
CN110253003B (en) * 2019-06-25 2021-05-07 马鞍山市中天机械制造安装有限公司 Special quenching device for metal smelting
CN111633200A (en) * 2020-06-03 2020-09-08 湘乡市振宇冶金材料有限公司 Alloy cooling device

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