CN108421336B - Self-made simple large-particle dust removing machine - Google Patents

Self-made simple large-particle dust removing machine Download PDF

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Publication number
CN108421336B
CN108421336B CN201810317764.1A CN201810317764A CN108421336B CN 108421336 B CN108421336 B CN 108421336B CN 201810317764 A CN201810317764 A CN 201810317764A CN 108421336 B CN108421336 B CN 108421336B
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CN
China
Prior art keywords
filter screen
metal filter
dust removing
roller
driving
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Active
Application number
CN201810317764.1A
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Chinese (zh)
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CN108421336A (en
Inventor
向伟
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Henan Guotai Intelligent Equipment Co ltd
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Henan Guotai Intelligent Equipment Co ltd
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Priority to CN201810317764.1A priority Critical patent/CN108421336B/en
Publication of CN108421336A publication Critical patent/CN108421336A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/68Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
    • B01D46/681Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/06Polluted air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

The invention discloses a self-made simple large-particle dust removing machine, which comprises a square filter cylinder, wherein a first fan is arranged in the filter cylinder, a filter assembly is arranged in the middle of the filter cylinder, the filter assembly comprises a metal filter screen, the metal filter screen is in a closed square ring shape, the edge length of the metal filter screen is larger than the width of the inside of the filter cylinder, four corners of the metal filter screen are respectively tensioned by a press roll, two press rolls are driving rolls, the other two press rolls are driven rolls, the two driving rolls are connected with a first motor through a transmission mechanism, a cleaning device is arranged at the bottom of the metal filter screen, the cleaning device comprises a brush head and a connecting seat for installing the brush head, the brush head is in contact with the surface of the metal filter screen, a cleaning cavity is arranged at the bottom of the filter cylinder, and the cleaning device is arranged in the cleaning cavity. The dust removing machine can continuously work for a long time, avoids the traditional complicated operation, is beneficial to saving the maintenance cost and improves the dust removing efficiency.

Description

Self-made simple large-particle dust removing machine
Technical Field
The invention relates to environment-friendly equipment, in particular to self-made simple large-particle dust removing machinery.
Background
Dust collecting equipment is an important device for filtering dust, and is used in places with large dust, and the dust collecting equipment is used for filtering and discharging air filled with the dust. In the prior art, many dust removing devices all adopt the filter screen to filter dust, and under the condition, after the filter screen is used for a long time, dust is easy to accumulate on the surface of the filter screen, so that the air permeability of the filter screen is easy to be poor, and the dust removing efficiency is further influenced. It is common practice to shut down the dust removal equipment, remove the filter screen, clean the filter screen, or replace the filter screen with a new one. This mode of operation is cumbersome to operate, resulting in increased maintenance costs for the dust removal apparatus.
Disclosure of Invention
The invention aims to solve the technical problem of providing a self-made simple large-particle dust removing machine which can continuously work for a long time, avoids the traditional tedious operation, is beneficial to saving the maintenance cost and improves the dust removing efficiency.
In order to achieve the above object, the present invention provides the following technical solutions: the utility model provides a self-control simple and easy large granule dust removal machinery, includes square cartridge filter, the one end of cartridge filter is the air intake, and the other end is the air outlet, air outlet department is equipped with first fan, and the middle part of cartridge filter is equipped with filter unit, filter unit includes metal filter screen, metal filter screen is confined square cyclic annular, and metal filter screen's limit length is greater than the inside width of cartridge filter, metal filter screen's four corners department is through a compression roller tensioning respectively, and wherein two compression rollers are the drive roll, and two other compression rollers are the driven voller, and two drive rolls are diagonally distributed, and two drive rolls are connected with first motor through drive mechanism, metal filter screen's bottom is equipped with cleaning device, and cleaning device includes the brush head and is used for installing the connecting seat of brush head, the brush head is equipped with the surface contact of metal filter screen, the bottom of cartridge filter screen is equipped with clean chamber, cleaning device locates the clean intracavity.
Preferably, the driving roller and the driven roller are both arranged on the inner side of the metal filter screen, the outer side of the metal filter screen is respectively provided with a pressing roller at the positions corresponding to the driving roller and the driven roller, and the metal filter screen is arranged between the pressing rollers and the driving roller and the driven roller.
Preferably, the edges of the two sides of the metal filter screen are provided with mounting frames, one outwards side of each mounting frame is provided with a convex rib, and the two sides of each compaction roller are respectively provided with grooves matched with the convex ribs.
Preferably, concave holes are distributed on the end parts of the convex ribs, which face the grooves, and convex particles matched with the concave holes are arranged at the bottoms of the grooves.
Preferably, a transmission cavity is arranged on the side edge of the filter cylinder, and the first motor and the transmission mechanism are arranged in the transmission cavity.
Preferably, the transmission mechanism comprises a driving gear disc and a driven gear disc, the driving gear disc is connected with the output end of the first motor through a reduction gearbox, the driven gear disc is provided with two driven gear discs, the two driven gear discs are respectively arranged at one ends of the two driving rolls penetrating into the transmission cavity, the two driven gear discs are respectively meshed with the driving gear disc, and the driving gear disc is arranged between the two driven gear discs.
Preferably, the connecting seats are provided with two rows, the two rows of connecting seats are connected with a cam reciprocating mechanism through a fork-shaped connecting rod, the two rows of connecting seats are respectively arranged on the inner side surface and the outer side surface of the metal filter screen, and the brush heads on the two rows of connecting seats are respectively contacted with the inner side surface and the outer side surface of the metal filter screen.
Preferably, the brush head is connected with the connecting seat through a rotating shaft, the brush head is fixed at the bottom of the rotating shaft and is arranged in a straight shape, the rotating shaft is rotationally connected on the connecting seat, and a torsion spring is arranged at the joint of the rotating shaft and the connecting seat.
Preferably, the cam reciprocating mechanism comprises a second motor and a cam, the cam is arranged at the middle position of the bottom of the transmission cavity through a mounting seat, the cam is connected with the second motor through belt transmission, a fixed seat is further arranged at the bottom of the transmission cavity, which is close to the outer wall of the filter cartridge, the end part of the connecting rod, which is far away from the metal filter screen, penetrates through the inner wall of the filter cartridge and stretches into the transmission cavity to be in rolling connection with the rim of the cam, a reset spring is arranged on a rod body, which is positioned between the cam and the fixed seat, of the connecting rod, one end of the reset spring is fixed on the fixed seat, and the other end of the reset spring is fixed on the connecting rod.
Preferably, the cleaning cavity is filled with water, the bottom of the metal filter screen is located at a position cm below the water surface, the bottom of the cleaning cavity is provided with a water outlet, and the top of the cleaning cavity is provided with a water inlet.
By adopting the technical scheme, the metal filter screen is fixed in a manner of tensioning the driving roller and the driven roller. When the dust removing machine runs, the first motor drives the two driving rollers to rotate, so that the metal filter screen continuously rotates under the action of the driving rollers and the driven rollers, and the brush head in the cleaning cavity continuously cleans the metal filter screen, so that the metal filter screen can continuously face the air inlet with clean work. In addition, the metal filter screen is tensioned through the two driving rollers and the two driven rollers, so that air passing through the filter cylinder can reach the air outlet after passing through the metal filter screen twice, and the cleanliness is improved. The invention adopts a circulating flow mode to install the metal filter screen, so that the dust removing machine can continuously work for a long time, the traditional tedious operation is avoided, the maintenance cost is saved, and the dust removing efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a schematic illustration of the attachment of the pinch roller of the present invention to the mounting frame;
fig. 4 is an enlarged view of a portion B of fig. 3;
fig. 5 is a schematic structural view of the cleaning device of the present invention.
Detailed Description
The invention is further illustrated by the following description of embodiments, taken in conjunction with the accompanying drawings:
as shown in fig. 1 to 5, the self-made simple large-particle dust removing machine comprises a square filter cartridge 1, wherein one end of the filter cartridge 1 is an air inlet 2, the other end of the filter cartridge is an air outlet 3, a first fan 4 is arranged at the air outlet 3, a filter assembly 5 is arranged in the middle of the filter cartridge 1, a transmission cavity 102 is arranged on the side edge of the filter cartridge 1, a cleaning cavity 101 is arranged at the bottom of the filter cartridge 1, and water is contained in the cleaning cavity 101.
The filter assembly 5 of the invention comprises a metal filter screen 501, the metal filter screen 501 is in a closed square ring shape, the side length of the metal filter screen 501 is larger than the width of the inside of a filter cartridge 1, four corners of the metal filter screen 501 are respectively tensioned by a press roller, two press rollers are a driving roller 502, the other two press rollers are driven rollers 503, the two driving rollers 502 are diagonally distributed, the two driving rollers 502 are connected with a first motor 504 through a transmission mechanism 7, the first motor 504 and the transmission mechanism 7 are arranged in a transmission cavity 102, the driving roller 502 and the driven rollers 503 are arranged on the inner side of the metal filter screen 501, the outer side of the metal filter screen 501 is respectively provided with a compression roller 509 at the positions corresponding to the driving roller 502 and the driven rollers 503, the metal filter screen 501 is arranged between the compaction roller 509 and the driving roller 502 and the driven roller 503, the edges of the two sides of the metal filter screen 501 are provided with mounting frames 510, one side of each mounting frame 510 facing outwards is provided with a convex rib 505, the two sides of the compaction roller 509 are respectively provided with grooves 506 matched with the convex ribs 505, concave holes 507 are distributed on the ends of the convex ribs 505 facing the grooves 506, the bottoms of the grooves 506 are provided with convex particles 508 matched with the concave holes 507, the bottom of the metal filter screen 501 is provided with a cleaning device 6, the cleaning device 6 is arranged in the cleaning cavity 101, the bottom of the metal filter screen 501 is positioned 5cm below the water surface, the driving roller 502 and the driven roller 503 below the water surface are required to be sealed by water, the bottom of the cleaning cavity 101 is provided with a water outlet 103, and the top of the cleaning cavity 101 is provided with a water inlet 104.
The transmission mechanism 7 of the present invention includes a driving gear plate 701 and a driven gear plate 702, the driving gear plate 701 is connected with the output end of the first motor 504 through a reduction gearbox, two driven gear plates 702 are provided, two driven gear plates 702 are respectively installed at one ends of the two driving rollers 502 penetrating into the transmission cavity 102, the two driven gear plates 702 are respectively meshed with the driving gear plate 701, and the driving gear plate 701 is disposed between the two driven gear plates 702.
The cleaning device 6 of the invention comprises a brush head 601 and a connecting seat 602 for installing the brush head 601, wherein the brush head 601 is contacted with the surface of the metal filter screen 501, the connecting seat 602 is provided with two rows, the two rows of connecting seats 602 are connected with a cam reciprocating mechanism 8 through a fork-shaped connecting rod 603, the two rows of connecting seats 602 are respectively arranged on the inner side surface and the outer side surface of the metal filter screen 501, and the brush head 601 on the two rows of connecting seats 602 are respectively contacted with the inner side surface and the outer side surface of the metal filter screen 501. The brush head 601 of the invention is connected with a connecting seat 602 through a rotating shaft 604, the brush head 601 is fixed at the bottom of the rotating shaft 604 and is arranged in a straight shape, the rotating shaft 604 is rotationally connected on the connecting seat 602, and a torsion spring 605 is arranged at the joint of the rotating shaft 604 and the connecting seat 602.
Specifically, the cam reciprocating mechanism 8 includes a second motor 801 and a cam 802, the cam 802 is installed at a middle position of the bottom of the transmission cavity 102 through a mounting seat 803, the cam 802 is connected with the second motor 801 through belt transmission, a fixing seat 804 is further installed at the bottom of the transmission cavity 102 close to the outer wall of the filter cartridge 1, an end part of the connecting rod 603 far away from the metal filter screen 501 penetrates through the inner wall of the filter cartridge 1 and stretches into the transmission cavity 102 to be in rolling connection with the rim of the cam 802, a reset spring 805 is arranged on a rod body of the connecting rod 603 between the cam 802 and the fixing seat 804, one end of the reset spring 805 is fixed on the fixing seat 804, and the other end of the reset spring 805 is fixed on the connecting rod 603.
The top of the filter cartridge 1 of the invention is also provided with a drying cavity 105, a second fan 106 is arranged in the drying cavity 105, the top of the metal filter screen 501 is positioned in the drying cavity 105, the side wall of the drying cavity 105 is connected with the rear part of the filter cartridge 1 through an air suction duct 107, one end of the air suction duct 107 is led to the drying cavity 105, and the other end is arranged at the position between the metal filter screen 501 and the first fan 4. The suction duct 107 is provided with a heating plate 108 at the end leading to the drying chamber 105, the heating plate 108 being controlled by a control button 109 provided outside the drying chamber 105.
In order to ensure that the transmission cavity 102 has enough space, the upper end and the lower end of the transmission cavity 102 are respectively arranged on the outer walls of the cleaning cavity 101 and the drying cavity 105.
When the invention works, the first fan 4 is started first, and under the action of the first fan 4, air pressure difference is generated between the air inlet 2 and the air outlet 3, so that air flow flows into the filter cartridge 1 from the air inlet 2 and flows out of the filter cartridge 1 from the air outlet 3. When the filter cartridge 1 filters air, the first motor 504 and the second motor 801 are started, the first motor 504 drives the two driving rollers 502 to rotate, and the driving rollers 502 drive the metal filter screen 501 to generate a rotation effect. Because the pressing roller 509 is provided with the groove 506 matched with the convex rib 505 on the mounting frame 510, when the driving roller 502 drives the metal filter screen 501 to rotate, the metal filter screen 501 cannot deflect, concave holes 507 are distributed on the end part of the convex rib 505, which faces the groove 506, and the bottom of the groove 506 is provided with convex particles 508 matched with the concave holes 507, so that the transmission efficiency of the metal filter screen 501 can be improved. The metal filter 501 rotates to the bottom on the surface where dust is adsorbed during the rotation process, and at this time, the cleaning brush head 601 continuously cleans the surface of the metal filter 501, so as to ensure the surface cleanliness of the metal filter 501. The cleaning brush head 601 works as follows: the second motor 801 drives the cam 802 to rotate continuously, and the cam 802 is linked with the fixing seat 804 and the return spring 805, so that the connecting rod 603 generates linear reciprocating motion, and therefore, the connecting seat 602 can also drive the cleaning brush head 601 to do linear reciprocating motion continuously, so that dust on the metal filter screen 501 is cleaned away, in the cleaning process of the cleaning brush head 601, the rotating shaft 604 is rotatable, so that the rotating shaft 604 can drive the cleaning brush head 601 to generate a deflection angle, and meanwhile, under the action of the torsion spring 605, the cleaning brush head 601 presses the dust until the surface of the metal filter screen 501 is cleaned.
The invention can also dry the surface of the cleaned metal filter net 501 through the drying cavity 105. When the second fan 106 is operated, the second fan 106 draws air from the rear of the filter cartridge 1, which has been filtered by the metal filter net 501, and thus is clean air, which is heated by the heating sheet 108 and blown toward the net surface of the metal filter net 501, thereby drying the metal filter net 501.
The metal filter screen is fixed in a tensioning mode of the driving roller and the driven roller. When the dust removing machine runs, the first motor drives the two driving rollers to rotate, so that the metal filter screen continuously rotates under the action of the driving rollers and the driven rollers, and the brush head in the cleaning cavity continuously cleans the metal filter screen, so that the metal filter screen can continuously face the air inlet with clean work. In addition, the metal filter screen is tensioned through the two driving rollers and the two driven rollers, so that air passing through the filter cylinder can reach the air outlet after passing through the metal filter screen twice, and the cleanliness is improved. The invention adopts a circulating flow mode to install the metal filter screen, so that the dust removing machine can continuously work for a long time, the traditional tedious operation is avoided, the maintenance cost is saved, and the dust removing efficiency is improved.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which fall within the scope of the present invention.

Claims (7)

1. The utility model provides a self-control simple and easy large granule dust removal machinery, includes square cartridge filter (1), the one end of cartridge filter (1) is air intake (2), and the other end is air outlet (3), air outlet (3) department is equipped with first fan (4), and the middle part of cartridge filter (1) is equipped with filter component (5), its characterized in that: the filter assembly (5) comprises a metal filter screen (501), the metal filter screen (501) is in a closed square ring shape, the side length of the metal filter screen (501) is larger than the inner width of the filter cartridge (1), four corners of the metal filter screen (501) are respectively tensioned by a press roller, two press rollers are driving rollers (502), the other two press rollers are driven rollers (503), the two driving rollers (502) are diagonally distributed, the two driving rollers (502) are connected with a first motor (504) through a transmission mechanism (7), a cleaning device (6) is arranged at the bottom of the metal filter screen (501), the cleaning device (6) comprises a brush head (601) and a connecting seat (602) for installing the brush head (601), the brush head (601) is in contact with the surface of the metal filter screen (501), a cleaning cavity (101) is arranged at the bottom of the filter cartridge (1), and the cleaning device (6) is arranged in the cleaning cavity (101);
the connecting seats (602) are provided with two rows, the two rows of connecting seats (602) are connected with a cam reciprocating mechanism (8) through a fork-shaped connecting rod (603), the two rows of connecting seats (602) are respectively arranged on the inner side surface and the outer side surface of the metal filter screen (501), and brush heads (601) on the two rows of connecting seats (602) are respectively contacted with the inner side surface and the outer side surface of the metal filter screen (501);
the brush head (601) is connected with the connecting seat (602) through a rotating shaft (604), the brush head (601) is fixed at the bottom of the rotating shaft (604) and is arranged in a straight shape, the rotating shaft (604) is rotationally connected to the connecting seat (602), and a torsion spring (605) is arranged at the joint of the rotating shaft (604) and the connecting seat (602);
the cam reciprocating mechanism (8) comprises a second motor (801) and a cam (802), the cam (802) is arranged at the middle position of the bottom of the transmission cavity (102) through a mounting seat (803), the cam (802) is connected with the second motor (801) through belt transmission, a fixed seat (804) is further arranged at the bottom of the transmission cavity (102) close to the outer wall of the filter cylinder (1), the end part of the connecting rod (603) far away from the metal filter screen (501) penetrates through the inner wall of the filter cylinder (1) and stretches into the transmission cavity (102) to be in rolling connection with the rim of the cam (802), a reset spring (805) is arranged on a rod body of the connecting rod (603) between the cam (802) and the fixed seat (804), one end of the reset spring (805) is fixed on the fixed seat (804), and the other end of the reset spring (805) is fixed on the connecting rod (603);
the top of cartridge filter (1) still is equipped with a dry chamber (105), is equipped with second fan (106) in dry chamber (105), and the top of metal filter screen (501) is located dry chamber (105), and the lateral wall in dry chamber (105) is connected with the rear portion of cartridge filter (1) through an induced draft wind channel (107), and the one end in induced draft wind channel (107) is led to dry chamber (105), and the position department between metal filter screen (501) and first fan (4) is located to the other end.
2. The self-made simple large particle dust removing machine according to claim 1, wherein: the driving roller (502) and the driven roller (503) are both arranged on the inner side of the metal filter screen (501), the outer side of the metal filter screen (501) is respectively provided with a pinch roller (509) at positions corresponding to the driving roller (502) and the driven roller (503), and the metal filter screen (501) is arranged between the pinch roller (509) and the driving roller (502) and the driven roller (503).
3. The self-made simple large particle dust removing machine according to claim 2, wherein: the metal filter screen is characterized in that mounting frames (510) are arranged at the edges of two sides of the metal filter screen (501), protruding ribs (505) are respectively arranged on one outward side of each mounting frame (510), and grooves (506) matched with the protruding ribs (505) are respectively arranged on two sides of each compaction roller (509).
4. A self-made simple large particle dust removing machine according to claim 3, wherein: concave holes (507) are distributed on the end parts, facing the grooves (506), of the convex ribs (505), and convex particles (508) matched with the concave holes (507) are arranged at the bottoms of the grooves (506).
5. The self-made simple large particle dust removing machine according to claim 4, wherein: the side of the filter cartridge (1) is provided with a transmission cavity (102), and the first motor (504) and the transmission mechanism (7) are arranged in the transmission cavity (102).
6. The self-made simple large particle dust removing machine according to claim 5, wherein: the transmission mechanism (7) comprises a driving gear disc (701) and a driven gear disc (702), the driving gear disc (701) is connected with the output end of the first motor (504) through a reduction gearbox, the driven gear disc (702) is provided with two driven gear discs, the two driven gear discs (702) are respectively arranged at one ends of the two driving rolls (502) penetrating into the transmission cavity (102), the two driven gear discs (702) are respectively meshed with the driving gear disc (701), and the driving gear disc (701) is arranged between the two driven gear discs (702).
7. The self-made simple large particle dust removing machine according to claim 1, wherein: the cleaning cavity (101) is internally filled with water, the bottom of the metal filter screen (501) is located at a position 5cm below the water surface, the bottom of the cleaning cavity (101) is provided with a water outlet (103), and the top of the cleaning cavity (101) is provided with a water inlet (104).
CN201810317764.1A 2018-04-10 2018-04-10 Self-made simple large-particle dust removing machine Active CN108421336B (en)

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Application Number Priority Date Filing Date Title
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CN108421336B true CN108421336B (en) 2024-01-23

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