Deep ultraviolet LED packaging structure with heat dissipation function
Technical Field
The invention relates to an LED packaging structure, in particular to a deep ultraviolet LED packaging structure with a heat dissipation function.
Background
Generally, the function of the package is to provide sufficient protection to the chip, preventing the chip from long-term exposure to air or failure due to mechanical damage, so as to improve the stability of the LED chip. For LED packaging, it is also necessary to have good light extraction efficiency and good heat dissipation, and good packaging can make the LED have better luminous efficiency and heat dissipation environment, thereby improving the life of the LED.
The current development of the domestic LED packaging industry is mature, and a complete LED packaging industry chain is formed. In the regional distribution, the bead triangle area is the area with the most concentrated and largest industrial scale for the LED packaging enterprises in mainland China, the number of the enterprises exceeds 2/3 in China, and accounts for 68% of the total amount of the enterprises in China, and besides the slight shortage of the field of the upstream LED epitaxial chip, a plurality of packaging materials and manufacturers and agents of packaging equipment are gathered, and the matching is the most perfect. In the second place, the number of enterprises accounts for about 17% of the whole country, and the number of other areas accounts for 15%.
The existing deep ultraviolet LED packaging structure has poor heat dissipation performance, so that heat generated during the operation of an LED chip cannot be dissipated in time, and the service life of the LED chip is greatly influenced. In addition, the light extraction efficiency of the existing LED package structure is low, and the light energy generated when the LED chip works cannot be well utilized.
Disclosure of Invention
The invention provides a deep ultraviolet LED packaging structure with a heat dissipation function, aiming at solving the technical problems in the prior art, and the deep ultraviolet LED packaging structure can effectively overcome the defects of poor heat dissipation performance, low light extraction efficiency and the like in the prior art.
In order to achieve the purpose, the invention is realized by the following technical scheme: a deep ultraviolet LED packaging structure with heat dissipation function comprises a transparent bracket and a transparent cover plate, the transparent bracket is provided with a groove, the bottom of the groove is fixed with a first metal layer, the bottom of the transparent cover plate is fixed with a second metal layer matched with the groove, an accommodating cavity is arranged in the transparent bracket, an LED substrate is fixed at the bottom in the accommodating cavity, the deep ultraviolet LED is arranged on the LED substrate, an organic silica gel layer is coated between the LED substrate and the deep ultraviolet LED, the organic silicon adhesive layer is provided with a through hole, the LED substrate is internally provided with a main heat dissipation plate, the bottom of the main heat dissipation plate is fixed with one end of the vertical heat dissipation plate, the other end of the vertical heating panel extends out of the bottom of the transparent support and is fixed with the horizontal heating panel, support frames are fixed to the bottom of the containing cavity and located on two sides of the LED substrate, a reflecting plate is fixed to the top of each support frame, and supporting legs are arranged at the bottom of the transparent support.
Preferably, the first metal layer and the second metal layer are fixed by resistance welding.
Preferably, the organic silica gel layer is fixed by UV gel.
Preferably, the inner wall of the accommodating cavity and the reflector plate are coated with reflective coatings.
Preferably, the support frames are arranged in a left-right symmetrical mode.
Preferably, the supporting feet are arranged in a left-right symmetrical mode.
Compared with the prior art, the deep ultraviolet LED packaging structure with the heat dissipation function can utilize the main heat dissipation plate to conduct heat generated by the deep ultraviolet LED chip on the LED substrate during working to the vertical heat dissipation plate and the horizontal heat dissipation plate, so that the heat in the accommodating cavity is conducted to the outside, and the heat dissipation performance of the packaging structure is effectively improved; the arrangement of the reflector can effectively improve the light extraction efficiency, so that the light energy generated by the deep ultraviolet LED chip during working can be effectively utilized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic structural view of the present invention; in the figure: 1. A transparent support; 2. a groove; 3. a first metal layer; 4. a transparent cover plate; 5. a second metal layer; 6. an accommodating chamber; 7. an LED substrate; 8. a deep ultraviolet LED; 9. an organic silica gel layer; 10. a through hole; 11. a primary heat sink; 12. a vertical heat dissipation plate; 13. a horizontal heat dissipation plate; 14. A support frame; 15. a reflector; 16. support the feet.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A deep ultraviolet LED packaging structure with a heat dissipation function comprises a transparent support 1 and a transparent cover plate 4, wherein a groove 2 is arranged at the upper end of the transparent support 1, a first metal layer 3 is fixed at the bottom of the groove 2, a second metal layer 5 matched with the groove 2 is fixed at the bottom of the transparent cover plate 4, a containing cavity 6 is arranged in the transparent support 1, an LED substrate 7 is fixed at the bottom in the containing cavity 6, a deep ultraviolet LED8 is arranged on the LED substrate 7, an organic silicon adhesive layer 9 is coated between the LED substrate 7 and a deep ultraviolet LED8, a through hole 10 is formed in the organic silicon adhesive layer 9, a main heat dissipation plate 11 is arranged in the LED substrate 7, the bottom of the main heat dissipation plate 11 is fixed with one end of a vertical heat dissipation plate 12, the other end of the vertical heat dissipation plate 12 extends out of the bottom of the transparent support 1 and is fixed with a horizontal heat dissipation plate 13, supporting frames 14 are fixed at the two sides of, the bottom of the transparent bracket 1 is provided with a supporting leg 16.
The first metal layer 3 and the second metal layer 5 are fixed through resistance welding, the organic silica gel layer 9 is fixed through UV glue, the inner wall of the accommodating cavity 6 and the reflecting plate 15 are coated with reflecting coatings, the supporting frames 14 are arranged in a left-right symmetrical mode, and the supporting legs 16 are arranged in a left-right symmetrical mode.
The first metal layer 3 and the second metal layer 5 are fixed by resistance welding, so that the sealing performance between the transparent cover plate 4 and the transparent support 1 can be effectively improved. Utilize main heat dissipation board 11 can be with on the LED base plate 7 dark ultraviolet LED chip 8 during operation heat conduction vertical cooling plate 12 and the horizontal cooling plate 13 of producing to the heat conduction outside of holding the inside of chamber 6 has effectively improved packaging structure's heat dispersion. The arrangement of the reflector 15 can effectively improve the light extraction efficiency, so that the light energy generated by the deep ultraviolet LED chip 8 during operation can be effectively utilized.
The deep ultraviolet LED packaging structure with the heat dissipation function can utilize the main heat dissipation plate to conduct heat generated by the deep ultraviolet LED chip on the LED substrate during working to the vertical heat dissipation plate and the horizontal heat dissipation plate, and conduct heat inside the nano cavity to the outside, so that the heat dissipation performance of the packaging structure is effectively improved; the arrangement of the reflector can effectively improve the light extraction efficiency, so that the light energy generated by the deep ultraviolet LED chip during working can be effectively utilized.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and nature of the corresponding technical solutions.