Anti-blocking anti-clamping constant temperature valve core
Technical Field
The invention relates to the technical field of temperature control valve cores, in particular to an anti-blocking anti-clamping constant temperature valve core.
Background
The existing temperature control valve core is shown in fig. 1, and comprises an upper shell 10, a lower shell 20, a spline rod 30, a guide assembly 40, a plunger 50, a paraffin wax temperature pack 60 and a working spring 70, wherein the upper shell 10 is sleeved with the lower shell 20, the plunger 50 is arranged in the lower shell 20 in a vertically sliding manner, the plunger 50 is sleeved on the paraffin wax temperature pack 60, the plunger 50 is driven to move upwards when the paraffin wax temperature pack is thermally expanded, the guide assembly 40 is sleeved in the upper shell, the guide assembly is pushed to move downwards by rotating the spline rod 30, and the paraffin wax temperature pack 60 and the plunger 50 are pushed to move downwards by the guide assembly 40;
cold water and hot water enter the top and the bottom of the plunger 50 from the cold water inlet 201 and the hot water inlet 202 of the lower shell 20 respectively, and flow through the cold water inlet notch 203 between the plunger 50 and the upper shell 10 and the hot water inlet notch 204 between the plunger 50 and the lower shell 20 respectively, the plunger 50 moves upwards or downwards to adjust the sizes of the cold water inlet notch 203 and the hot water inlet notch 204, so that the sizes of the cold water inflow and the hot water inflow are realized, the cold water flows into the temperature sensing area of the paraffin temperature package 60 from the inside of the plunger 50 and then is mixed with the hot water, the plunger 50 is driven to move by the characteristics of heat and cold shrinkage of the paraffin temperature package 60 to realize temperature self-adjustment, and when the spline bar 30 is released, the plunger 50 is driven by the working spring 70 between the plunger 50 and the lower shell 20, and the existing temperature control valve core has the following defects:
1. at present, the temperature control valve core plunger 50 on the market is designed into an integral structure, and is used in a region where water quality contains sediment, the plunger 50 is blocked due to the sediment problem, so that the temperature control valve core cannot be used, and a filter screen 80 is often required to be sleeved on the lower shell 20 to prevent sediment from blocking the valve core, but the filter screen is difficult to block tiny sediment from entering.
2. The protection springs of the constant-temperature valve core for adjusting the water temperature by adopting the paraffin wax temperature pack 60 on the market are designed inside the guide rod (belonging to the screw tooth transmission assembly 30), and the constant-temperature valve core cannot be assisted in impurity removal treatment in the use process.
3. The cold water and hot water of the thermostatic valve core on the market directly flow to the temperature sensing area of the paraffin wax temperature bulb 60 after being mixed, and the mixture is not fully mixed, so that the temperature performance is unstable.
In order to overcome the defects, the inventor particularly develops an anti-blocking anti-clamping constant temperature valve core, and the scheme is generated.
Disclosure of Invention
The invention aims to provide an anti-blocking anti-clamping constant temperature valve core so as to solve the problem that sediment blocks the valve core.
In order to achieve the above object, the technical scheme of the present invention is as follows:
an anti-blocking anti-clamping constant temperature valve core comprises an upper shell, a lower shell, a plunger assembly, a guide rod, a spline rod, a paraffin wax thermal bulb and a working spring; the lower shell is provided with a cold water inlet, a hot water inlet and a mixed water outlet; the paraffin wax thermometer bulb is axially arranged in the upper shell and the lower shell, the guide rod is arranged above the paraffin wax thermometer bulb of the upper shell, the spline rod is arranged at the upper end of the upper shell, and the spline rod is in threaded connection with the guide rod which can move up and down;
the plunger assembly comprises a gland, a connecting sleeve, a plunger upper cover, a plunger base and a protection spring; the gland and the connecting sleeve are sleeved on the paraffin wax temperature pack in a relatively movable manner, the gland is positioned above the connecting sleeve, the gland and the connecting sleeve are mutually nested, the top of the paraffin wax temperature pack protrudes out of the gland, the top of the connecting sleeve is abutted on the gland, and the bottom of the connecting sleeve is abutted on the paraffin wax temperature pack; a water inlet is formed in the middle of the plunger upper cover, a water outlet is formed in the middle of the plunger base, the plunger upper cover and the plunger base are nested in a relatively movable manner, the top of the plunger upper cover is abutted with the gland, the bottom of the plunger base is abutted with the connecting sleeve, and a protection spring is arranged between the plunger upper cover and the plunger base, so that the plunger upper cover, the protection spring and the plunger base are locked between the gland and the connecting sleeve; the lower end of the working spring is elastically abutted to the bottom of the lower shell, and the upper end of the working spring is elastically abutted to the bottom of the plunger base;
a cold water inlet notch is formed between the upper plunger cover and the upper shell and a hot water inlet notch is formed between the plunger base and the lower shell and corresponds to the hot water inlet.
Further, the protection spring is sleeved on the connecting sleeve.
Further, a water inlet ring is formed in the plunger upper cover, and a plurality of water inlet holes distributed at equal intervals are formed in the water inlet ring; and a water outlet ring is formed in the plunger base, and a plurality of water outlet holes which are distributed at equal intervals are formed in the water outlet ring.
Further, a sealing ring is arranged between the plunger upper cover and the plunger base.
Further, a pressing cap is sleeved at the bottom of the guide rod, the upper end of the pressing cap is sleeved in the pressing cap, and a limit flange for limiting the pressing cap to move downwards is formed in the pressing cap.
Further, the impeller is arranged at the mixing water outlet of the lower shell, and a plurality of impeller holes distributed at equal intervals are formed in the impeller.
After the scheme is adopted, when the paraffin warm bag pushing device is used, the spline rod is rotated, the guide rod is pushed to move downwards, the paraffin warm bag is pushed to move downwards when the guide rod moves downwards to prop against the paraffin warm bag, the guide rod moves downwards to prop against the gland, the gland pushes the plunger upper cover to move downwards, the cold water inlet notch is increased, and in the process, the plunger upper cover can move downwards only by being pushed by the gland under the action of the protection spring, so that a large cold water inlet notch is formed between the plunger upper cover and the upper shell, larger impurities pass through and cannot be blocked between the end face of the plunger upper cover and the end face of the upper shell; meanwhile, the thrust force of the paraffin wax temperature pack is buffered by the protection spring, so that the damage of the paraffin wax temperature pack caused by overlarge stress is avoided;
the spline rod is reversely rotated, the guide rod and the pressing cap are pushed to move upwards, the connecting sleeve and the pressing cap are driven to move upwards simultaneously, at the moment, the plunger upper cover and the plunger base are limited and locked between the pressing cap and the connecting sleeve, the plunger upper cover and the plunger base move upwards, the working spring compressed by the plunger base is pushed back, the hot water inlet notch is increased, the cold water inlet notch is reduced, in the process, the plunger base needs larger pushing force to move upwards due to the action of the protection spring, so that a larger hot water inlet notch is formed, the stress of the plunger upper cover is buffered by the protection spring, and the cold water inlet notch can be kept large enough.
The invention has the following advantages:
1. according to the invention, the plunger base, the plunger upper cover and the protection spring are locked into a whole through the gland, so that the plunger upper cover can move downwards after bearing a certain downward thrust, the plunger base can move upwards after bearing a certain upward thrust, a large cold water inlet notch and a large hot water inlet notch are formed, larger impurities can pass through, the plunger assembly is prevented from being clamped and blocked, a filter screen is omitted, and the blockage of a constant-temperature valve core is further avoided.
2. Compared with the conventional paraffin wax temperature bulb constant temperature valve core, the paraffin wax temperature bulb constant temperature valve core is optimized and improved in the aspect of mixing cold water and hot water, cold water flows to a hot water area at the lower end to be premixed with hot water after passing through a plurality of water inlet holes and water outlet holes, and then flows to a temperature sensing area of the paraffin wax temperature bulb after being fully mixed through an impeller hole on a lower shell, so that the stability of the water outlet temperature of the valve core is improved.
3. According to the paraffin wax temperature bulb, the gland is limited through the gland, so that the plunger upper cover and the plunger base are ensured to move in the safe telescopic range of the paraffin wax temperature bulb, and the paraffin wax temperature bulb is prevented from being damaged by excessive extrusion.
4. The invention can be suitable for the memory alloy temperature control valve core and the paraffin wax temperature control valve core by adjusting the inner dimension, and has good universality.
Drawings
FIG. 1 is a cross-sectional view of a prior art thermostatic cartridge;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is an overall cross-sectional view of the present invention;
FIG. 4 is a cross-sectional view of the plunger assembly, guide rod and paraffin bulb assembly of the present invention;
FIG. 5 is an assembled perspective view of the plunger assembly, guide rod and paraffin bulb of the present invention;
FIG. 6 is a schematic view of the upper cover structure of the plunger of the present invention;
FIG. 7 is a schematic view of the plunger base structure of the present invention;
FIG. 8 is a schematic view of the lower housing structure of the present invention;
fig. 9 is a cross-sectional view of the lower housing of the present invention.
FIG. 1 is a drawing for explaining the reference numerals
The device comprises an upper shell 10, a lower shell 20, a cold water inlet 201, a hot water inlet 202, a cold water inlet notch 203, a hot water inlet notch 204, a spline rod 30, a guide assembly 40, a plunger 50, a paraffin wax temperature pack 60, a working spring 70 and a filter screen 80;
reference numerals in FIGS. 2-9 illustrate
The upper shell 1, the lower shell 2, the mixed water outlet 21, the cold water inlet 22, the hot water inlet 23, the plunger assembly 3, the gland 31, the connecting sleeve 32, the plunger upper cover 33, the water inlet 331, the cold water inlet notch 332, the water inlet ring 333, the plunger base 34, the water outlet 341, the hot water inlet notch 342, the water outlet ring 343, the protection spring 35, the guide rod 4, the press cap 41, the spline rod 5, the paraffin bulb 6, the working spring 7, the sealing ring 8, the impeller 9 and the impeller hole 91.
Detailed Description
As shown in fig. 1 to 9, the anti-blocking anti-clamping thermostatic valve core disclosed by the invention comprises an upper shell 1, a lower shell 2, a plunger assembly 3, a guide rod 4, a spline rod 5, a paraffin wax temperature pack 6 and a working spring 7; the upper shell 1 is sleeved with the lower shell 2, the lower shell 1 is provided with a cold water inlet 22, a hot water inlet 23 and a mixed water outlet 21, the paraffin thermal bulb 6 is axially arranged in the upper shell 1 and the lower shell 2, the guide rod 4 is arranged above the paraffin thermal bulb 6 of the upper shell 1, the spline rod 5 is arranged at the upper end of the upper shell 1, and the spline rod 5 is in threaded connection with the guide rod 4 which can move up and down;
the plunger assembly 3 comprises a gland 31, a connecting sleeve 32, a plunger upper cover 33, a plunger base 34 and a protection spring 35; the gland 31 and the connecting sleeve 32 are sleeved on the paraffin wax temperature pack 6 in a relatively movable manner, the gland 31 is positioned above the connecting sleeve 32, the gland 31 and the connecting sleeve 32 are mutually nested, the top of the paraffin wax temperature pack 6 protrudes out of the gland 31, the top of the connecting sleeve 32 is abutted on the gland 31, and the bottom of the connecting sleeve 32 is abutted on the paraffin wax temperature pack 6; the plunger upper cover 33 and the plunger base 34 are nested in a relatively movable manner, a water inlet 331 is formed in the middle of the plunger upper cover 33, a water outlet 341 is formed in the middle of the plunger base 34, the top of the plunger upper cover 33 is abutted with the gland 31, the bottom of the plunger base 34 is abutted with the connecting sleeve 32, and a protection spring 35 is arranged between the plunger upper cover 33 and the plunger base 34, so that the plunger upper cover 33, the protection spring 35 and the plunger base 3 are locked between the gland 31 and the connecting sleeve 32; the lower end of the working spring 7 is elastically abutted against the bottom of the lower shell 2, and the upper end of the working spring 7 is elastically abutted against the bottom of the plunger base 32.
A cold water inlet notch 332 is formed between the plunger upper cover 33 and the upper case 1 corresponding to the cold water inlet 11, and a hot water inlet notch 342 is formed between the plunger base 34 and the lower case 2 corresponding to the hot water inlet 21.
In order to improve the stability of the installation of the protection spring 35, the protection spring 35 is sleeved on the connecting sleeve 32.
Further, a water inlet ring 333 is formed in the plunger upper cover 33, and a plurality of water inlet holes 331 are formed in the water inlet ring 333 at equal intervals; a water outlet ring 343 is formed in the plunger base 34, and a plurality of water outlet holes 341 distributed at equal intervals are formed in the water outlet ring 343.
In order to improve the tightness of the plunger assembly 3, a sealing ring 8 is arranged between the plunger upper cover 33 and the plunger base 34.
As a preferred embodiment, the bottom of the guide rod 4 is sleeved with a pressing cap 41, the upper end of the pressing cover 31 is sleeved into the pressing cap 41, and a limit flange for limiting the downward movement of the pressing cover 31 is formed inside the pressing cap 41. The gland 31 is limited through the gland 41, so that the plunger upper cover 33 and the plunger base 34 are ensured to move in the safe telescopic range of the paraffin wax temperature pack 6, and the paraffin wax temperature pack 6 is prevented from being damaged by excessive extrusion.
As a preferred embodiment, the thermostatic valve core of the present invention further comprises an impeller 9, wherein the impeller 9 is installed at the mixed water outlet hole 21 of the lower housing 2, and a plurality of impeller holes 91 are formed in the impeller 9 at equal intervals. After passing through the plurality of water inlets 331 and the water outlets 341, the cold water flows to the hot water area at the lower end to be premixed with the hot water, then flows to the temperature sensing area of the paraffin bulb 6 after being fully mixed through the impeller holes 91 on the lower shell 2, and the stability of the outlet water temperature of the valve core is improved.
When the paraffin thermal bulb is used, the spline rod 5 is rotated to push the guide rod 4 to move downwards, the paraffin thermal bulb 6 is pushed to move downwards when the guide rod 4 moves downwards to prop against the paraffin thermal bulb 6, the gland 31 is pushed to move downwards when the guide rod 4 moves downwards to prop against the gland 31, the gland 31 is used for pushing the plunger upper cover 33 to move downwards, the cold water inlet notch 331 is increased, in the process, the plunger upper cover 33 can move downwards only by the action of the protection spring 35, and therefore, a larger cold water inlet notch 331 is formed between the plunger upper cover 33 and the upper shell 1, larger impurities pass through and cannot be blocked between the end face of the plunger upper cover 33 and the end face of the upper shell 1; meanwhile, the pushing force of the paraffin wax temperature pack 6 is buffered by the protection spring, so that the paraffin wax temperature pack 6 is prevented from being damaged due to overlarge stress;
the spline rod is reversely rotated to push the guide rod and the pressing cap to move upwards, and meanwhile, the connecting sleeve 32 and the pressing cover 31 are driven to move upwards, at the moment, the plunger upper cover 33, the plunger base 34 and the protecting spring 35 are limited and locked between the pressing cover 31 and the connecting sleeve 32, the plunger upper cover 33 and the plunger base 34 move upwards, the working spring 35 compressed by the plunger base 34 pushes back, the hot water inlet notch 341 is enlarged, the cold water inlet notch 331 is smaller, and in the process, the plunger base 34 needs larger pushing force to move upwards due to the effect of the protecting spring 35, so that a larger hot water inlet notch is formed, the stress of the plunger upper cover 33 is buffered by the protecting spring 35, and the cold water inlet notch 331 can be kept to be large enough.
The foregoing is merely exemplary embodiments of the present invention and is not intended to limit the scope of the present invention. All equivalent changes according to the design thought of the present invention fall into the protection scope of the present invention.