WO2019196142A1 - Clogging-proof and jamming-proof constant-temperature valve core - Google Patents
Clogging-proof and jamming-proof constant-temperature valve core Download PDFInfo
- Publication number
- WO2019196142A1 WO2019196142A1 PCT/CN2018/085048 CN2018085048W WO2019196142A1 WO 2019196142 A1 WO2019196142 A1 WO 2019196142A1 CN 2018085048 W CN2018085048 W CN 2018085048W WO 2019196142 A1 WO2019196142 A1 WO 2019196142A1
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- WIPO (PCT)
- Prior art keywords
- plunger
- connecting sleeve
- water inlet
- upper cover
- base
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/02—Control of temperature without auxiliary power with sensing element expanding and contracting in response to changes of temperature
- G05D23/021—Control of temperature without auxiliary power with sensing element expanding and contracting in response to changes of temperature the sensing element being a non-metallic solid, e.g. elastomer, paste
- G05D23/022—Control of temperature without auxiliary power with sensing element expanding and contracting in response to changes of temperature the sensing element being a non-metallic solid, e.g. elastomer, paste the sensing element being placed within a regulating fluid flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
- F16K11/0716—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides with fluid passages through the valve member
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/01—Control of temperature without auxiliary power
- G05D23/13—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures
- G05D23/1306—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids
- G05D23/132—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element
- G05D23/134—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid
- G05D23/1346—Control of temperature without auxiliary power by varying the mixing ratio of two fluids having different temperatures for liquids with temperature sensing element measuring the temperature of mixed fluid with manual temperature setting means
Definitions
- the invention relates to the technical field of temperature control valve cores, in particular to an anti-plugging anti-seize thermostatic valve core.
- the current temperature control valve core is as shown in FIG. 1 , and includes an upper casing 10 , a lower casing 20 , a spline rod 30 , a guide assembly 40 , a plunger 50 , a paraffin warm pack 60 , a working spring 70 , and an upper casing 10 .
- the lower casing 20 is sleeved, the plunger 50 is slidably disposed in the lower casing 20, and the plunger 50 is placed on the paraffin warm pack 60.
- the plunger 50 is moved up and guided.
- the assembly 40 is nested in the upper housing, and the rotating spline rod 30 moves the push guide assembly downward, and the guide assembly 40 will push the paraffin warm pack 60 and the plunger 50 downward;
- the cold water and the hot water enter the top and bottom of the plunger 50 from the cold water inlet 201 and the hot water inlet 202 of the lower casing 20, respectively, and flow through the cold water inlet 203 and the column between the plunger 50 and the upper casing 10, respectively.
- the hot water inlet slit 204 between the plug 50 and the lower casing 20, the plunger 50 moving up or down can adjust the size of the cold water inlet slit 203 and the hot water inlet slit 204, thereby achieving the amount of cold water inflow and heat inflow.
- the working spring 70 between the plunger 50 and the lower casing 20 drives the plunger 50 to be reset.
- the existing temperature-controlled spool has the following defects:
- the temperature-controlled spool plungers 50 of the market are designed as a monolithic structure. They are used in areas where the water quality contains sediment. It is often the case that the plug 50 is stuck due to the sediment problem, making the temperature-controlled spool unusable. It is often necessary to put a screen 80 on the lower casing 20 to prevent the mud from clogging the spool, but the screen is difficult to block the entry of fine sediment.
- the protective spring of the thermostatic valve core adopting paraffin temperature package 60 to adjust the water temperature in the market is designed inside the guide rod (belonging to the screw drive assembly 30), and the thermostatic valve core cannot be assisted in discharging impurities during use.
- the thermostatic valve core on the market mixes directly into the temperature sensing area of the paraffin wax pack 60 after mixing, so that the temperature performance is unstable.
- the inventors have specially developed an anti-plugging and anti-jamming thermostatic valve core, and the present invention is produced.
- the object of the present invention is to provide an anti-plugging and anti-locking thermostatic valve core to solve the problem of sludge jamming the valve core.
- the utility model relates to an anti-plug blocking anti-clamping thermostatic valve core, which comprises an upper casing, a lower casing, a plunger assembly, a guiding rod, a spline rod, a paraffin warm pack and a working spring;
- the lower shell is provided with a cold water inlet and a hot water inlet And mixing the water outlet hole;
- the paraffin wax package shaft is disposed in the upper casing and the lower casing, the guiding rod is disposed above the paraffin warm pack of the upper casing, the spline rod is disposed at the upper end of the upper casing, and the spline shaft is snail Connected to a guide bar that can move up and down;
- the plunger assembly includes a gland, a connecting sleeve, a plunger upper cover, a plunger base and a protection spring; the gland and the connecting sleeve can be relatively moved on the paraffin warm pack, and the gland is located above the connecting sleeve
- the gland and the connecting sleeve are nested with each other, the top of the paraffin warming bag protrudes from the gland, the top of the connecting sleeve abuts on the gland, and the bottom of the connecting sleeve abuts on the paraffin warm pack;
- a water outlet hole is formed in the middle of the water hole and the plunger base, and the plunger upper cover and the plunger base are mutually movable and nested relative to each other, and the top of the plunger upper cover abuts against the pressure cover, and the bottom of the plunger base abuts with the connection sleeve, and the column
- a protection spring is disposed between the upper cover and the plunger base, so that
- a cold water inlet is formed between the upper cover of the plunger and the upper casing, and a hot water inlet is formed between the plunger base and the lower casing to form a hot water inlet.
- protection spring is sleeved on the connecting sleeve.
- a water inlet ring is formed in the upper cover of the plunger, and a plurality of water inlet holes are arranged on the water inlet ring; the water outlet ring is formed in the plunger base, and the water outlet ring is provided with a plurality of equally spaced distributions. Outlet hole.
- a sealing ring is disposed between the upper cover of the plunger and the base of the plunger.
- the bottom of the guiding rod is sleeved with a pressing cap, and the upper end of the pressing cap is sleeved into the pressing cap, and the inside of the pressing cap forms a limiting flange for restricting the downward movement of the pressing cover.
- an impeller is further included, and the impeller is installed at a mixing water outlet of the lower casing, and a plurality of equally spaced impeller holes are formed in the impeller.
- the spline rod is rotated to push the guide rod to move downward, and when the guide rod is moved downward to resist the paraffin wax pack, the paraffin wax pack is pushed down, and the guide rod is moved down to resist the gland.
- the push cover will be pushed down, and the gland will push the upper cover of the plunger down, and the cold water inlet cut will increase.
- the upper cover of the plunger needs to be subjected to a large thrust of the gland to be able to Move, so a large cold water incision is formed between the upper cover of the plunger and the upper casing, so that larger impurities pass through and do not get caught between the end surface of the upper cover of the plunger and the end surface of the upper casing; meanwhile, paraffin
- the thrust received by the warm pack is buffered by the protective spring to prevent the paraffin warm pack from being damaged due to excessive force;
- the invention locks the plunger base, the plunger upper cover and the protection spring into a whole by a gland, so that the upper cover of the plunger can be moved downward after being subjected to a certain downward thrust, and the plunger base can withstand a certain upward thrust. Moving up, forming a large cold water inlet cut and a hot water inlet cut, allowing larger impurities to pass, avoiding the plunger assembly being jammed and blocked, eliminating the filter screen and further avoiding the thermostatic valve plug blockage.
- the invention optimizes and improves the mixing of hot and cold water. After the cold water passes through the plurality of inlet holes and the outlet holes, the hot water region and the hot water are re-flowed to the lower end. After mixing, and then fully mixing through the impeller hole on the lower casing, the flow finally flows to the temperature sensing region of the paraffin warm pack to improve the stability of the outlet water temperature of the spool.
- the invention limits the gland by the pressure cap, and ensures that the plunger upper cover and the plunger base are moved within the safe telescopic range of the paraffin wax package to avoid excessive crushing and damage of the paraffin wax package.
- the adjusted internal size of the invention can be applied to the memory alloy temperature control valve core and the paraffin temperature control temperature control valve core, and has good versatility.
- Figure 1 is a cross-sectional view of a conventional thermostatic valve core
- Figure 2 is an exploded view of the present invention
- Figure 3 is an overall cross-sectional view of the present invention.
- Figure 4 is a cross-sectional view showing the assembly of the plunger assembly, the guide rod and the paraffin warm pack of the present invention
- Figure 5 is a perspective view showing the assembled assembly of the plunger assembly, the guide rod and the paraffin wax of the present invention
- Figure 6 is a schematic view showing the structure of the plunger upper cover of the present invention.
- Figure 7 is a schematic structural view of a plunger base of the present invention.
- Figure 8 is a schematic structural view of the lower casing of the present invention.
- Figure 9 is a cross-sectional view of the lower casing of the present invention.
- the plunger assembly 3 includes a gland 31, a connecting sleeve 32, a plunger upper cover 33, a plunger base 34 and a protection spring 35; the gland 31 and the connecting sleeve 32 can be relatively movably placed on the paraffin warm pack 6, and pressed
- the cover 31 is located above the connecting sleeve 32, and the gland 31 and the connecting sleeve 32 are nested with each other.
- the top of the paraffin warming bag 6 protrudes from the gland 31, and the top of the connecting sleeve 32 abuts against the gland 31, and the bottom of the connecting sleeve 32 abuts on the paraffin
- the plunger cover 33 and the plunger base 34 are mutually movably nested with each other, and the water inlet hole 331 is opened in the middle of the plunger upper cover 33, and the water outlet hole 341 is opened in the middle of the plunger base 34.
- the top of the cover 33 abuts the gland 31, the bottom of the plunger base 34 abuts the connecting sleeve 32, and a protection spring 35 is disposed between the plunger upper cover 33 and the plunger base 34 to make the plunger upper cover 33, the protection spring 35 and
- the plunger base 3 is locked between the gland 31 and the connecting sleeve 32; the lower end of the working spring 7 is elastically abutted against the bottom of the lower casing 2, and the upper end of the working spring 7 is elastically abutted against the bottom of the plunger base 32.
- a cold water inlet slit 332 is formed between the plunger upper cover 33 and the upper casing 1 corresponding to the cold water inlet port 11, and a hot water inlet slit 342 is formed between the plunger base 34 and the lower casing 2 corresponding to the hot water inlet port 21.
- the protection spring 35 is fitted over the coupling sleeve 32.
- a water inlet ring 333 is formed in the upper cover 33 of the plunger, and a plurality of water inlet holes 331 are formed on the water inlet ring 333; a water ring 343 is formed in the plunger base 34, and a plurality of water outlet rings 343 are formed in the water outlet ring 343. Equally spaced water outlet holes 341.
- a seal ring 8 is provided between the plunger upper cover 33 and the plunger base 34.
- the bottom of the guiding rod 4 is sleeved with a pressing cap 41, and the upper end of the pressing cover 31 is sleeved into the pressing cap 41.
- the inside of the pressing cap 41 forms a limiting flange for restricting the downward movement of the pressing cover 31.
- the gland 31 is restrained by the pressure cap 41 to ensure that the plunger upper cover 33 and the plunger base 34 are moved within the safe telescopic range of the paraffin warm pack 6, thereby avoiding excessive crushing and damage of the paraffin warm pack 6.
- the thermostatic valve core of the present invention further includes an impeller 9 mounted at the mixing water outlet 21 of the lower casing 2, and a plurality of equally spaced impeller holes 91 are defined in the impeller 9.
- the hot water region flowing to the lower end is premixed with the hot water, and then fully mixed with the impeller hole 91 on the lower casing 2, and finally flows to the paraffin temperature package 6.
- the temperature sensing area improves the stability of the valve core water temperature.
- the spline rod 5 is rotated to push the guide rod 4 downward, and when the guide rod 4 is moved down to the paraffin temperature pack 6, the paraffin warm pack 6 is pushed down, and the guide rod 4 is moved down to resist the gland.
- the gland 31 will be pushed down, and the gland 31 will push the plunger upper cover 33 downward, and the cold water inlet slit 331 will be enlarged.
- the plunger upper cover 33 needs to be pressed due to the action of the protection spring 35.
- the larger thrust of the cover can be moved down, so that a large cold water inlet slit 331 is formed between the plunger upper cover 33 and the upper casing 1, so that larger impurities pass through and do not get stuck in the plunger upper cover 33.
- the thrust received by the paraffin warm pack 6 is buffered by the protective spring to prevent the paraffin warm pack 6 from being damaged due to excessive force;
- Rotating the spline lever in the opposite direction pushes the guide rod and the pressure cap up, and simultaneously drives the connecting sleeve 32 and the pressing cover 31 to move upward.
- the plunger upper cover 33 and the plunger base 34 and the protection spring 35 are restricted from being locked.
- the plunger upper cover 33 and the plunger base 34 are both moved up, and the working spring 35 compressed by the plunger base 34 is returned to the top, and the hot water inlet slit 341 is enlarged, and the cold water inlet is increased.
- the slit 331 becomes smaller.
- the plunger base 34 requires a large thrust to move up, so that a large hot water inlet slit is also formed, and the plunger upper cover 33 is biased by the protection spring 35.
- the buffered, cold water cut 331 can be kept large enough.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
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- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Fluid Mechanics (AREA)
- Temperature-Responsive Valves (AREA)
Abstract
Description
本发明涉及温控阀芯技术领域,特别涉及一种防塞堵防卡紧恒温阀芯。 The invention relates to the technical field of temperature control valve cores, in particular to an anti-plugging anti-seize thermostatic valve core.
现行的温控阀芯如图1所示,包括上壳体10、下壳体20、花键杆30、导向组件40、柱塞50、石蜡温包60、工作弹簧70,上壳体10与下壳体20套接,柱塞50可上下滑动地设于下壳体20内,且柱塞50套置在石蜡温包60上,石蜡温包热胀时将带动柱塞50上移,导向组件40套入上壳体中,转动花键杆30将推动导向组件下移,导向组件40将推动石蜡温包60和柱塞50下移;The current temperature control valve core is as shown in FIG. 1 , and includes an upper casing 10 , a lower casing 20 , a spline rod 30 , a guide assembly 40 , a plunger 50 , a paraffin warm pack 60 , a working spring 70 , and an upper casing 10 . The lower casing 20 is sleeved, the plunger 50 is slidably disposed in the lower casing 20, and the plunger 50 is placed on the paraffin warm pack 60. When the paraffin warm pack is inflated, the plunger 50 is moved up and guided. The assembly 40 is nested in the upper housing, and the rotating spline rod 30 moves the push guide assembly downward, and the guide assembly 40 will push the paraffin warm pack 60 and the plunger 50 downward;
冷水和热水分别从下壳体20的冷进水口201和热进水口202进入柱塞50顶部和底部,并分别流经柱塞50与上壳体10之间的冷进水切口203和柱塞50与下壳体20之间的热进水切口204,柱塞50上移或下移可调节冷进水切口203和热进水切口204的大小,从而实现冷进水量和热进水量的大小,冷水从柱塞50内部流至石蜡温包60的感温区域后与热水混合,通过石蜡温包60感应水温并利用其热脏冷缩的特点带动柱塞50移动实现温度自我调节,在松开花键杆30时,柱塞50与下壳体20之间的工作弹簧70带动柱塞50复位,现有的温控阀芯存在以下缺陷:The cold water and the hot water enter the top and bottom of the plunger 50 from the cold water inlet 201 and the hot water inlet 202 of the lower casing 20, respectively, and flow through the cold water inlet 203 and the column between the plunger 50 and the upper casing 10, respectively. The hot water inlet slit 204 between the plug 50 and the lower casing 20, the plunger 50 moving up or down can adjust the size of the cold water inlet slit 203 and the hot water inlet slit 204, thereby achieving the amount of cold water inflow and heat inflow. The size, cold water flows from the inside of the plunger 50 to the temperature sensing area of the paraffin wax package 60, and is mixed with the hot water, and the temperature of the plunger 50 is sensed by the paraffin temperature package 60 to drive the plunger 50 to realize the temperature self-adjustment. When the keying rod 30 is loosely flowered, the working spring 70 between the plunger 50 and the lower casing 20 drives the plunger 50 to be reset. The existing temperature-controlled spool has the following defects:
1、目前市面的温控阀芯柱塞50均设计为整体式结构,在水质含有泥沙的地区使用,经常会应为泥沙问题导致柱塞50卡住,使得温控阀芯无法使用,其往往需要在下壳体20上套上滤网80以防止泥沙堵塞阀芯,但是滤网难以阻挡细小泥沙进入。1. At present, the temperature-controlled spool plungers 50 of the market are designed as a monolithic structure. They are used in areas where the water quality contains sediment. It is often the case that the plug 50 is stuck due to the sediment problem, making the temperature-controlled spool unusable. It is often necessary to put a screen 80 on the lower casing 20 to prevent the mud from clogging the spool, but the screen is difficult to block the entry of fine sediment.
2、市面上采用石蜡温包60调节水温的恒温阀芯的保护弹簧都设计于导向杆(属于螺牙传动组件30)内部,使用过程中无法辅助恒温阀芯进行排杂质处理。2. The protective spring of the thermostatic valve core adopting paraffin temperature package 60 to adjust the water temperature in the market is designed inside the guide rod (belonging to the screw drive assembly 30), and the thermostatic valve core cannot be assisted in discharging impurities during use.
3、市面上的恒温阀芯冷热水混合后直接流向石蜡温包60的感温区域,未再进行充分的混合,使得温度性能不稳定。3. The thermostatic valve core on the market mixes directly into the temperature sensing area of the paraffin wax pack 60 after mixing, so that the temperature performance is unstable.
为了克服上述缺点,本发明人特别研制出一种防塞堵防卡紧恒温阀芯,本案由此产生。In order to overcome the above disadvantages, the inventors have specially developed an anti-plugging and anti-jamming thermostatic valve core, and the present invention is produced.
本发明的目的在于提供一种防塞堵防卡紧恒温阀芯,以解决泥沙卡堵阀芯的问题。The object of the present invention is to provide an anti-plugging and anti-locking thermostatic valve core to solve the problem of sludge jamming the valve core.
为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical solution of the present invention is as follows:
一种防塞堵防卡紧恒温阀芯,包括上壳体、下壳体、柱塞组件、导向杆、花键杆、石蜡温包和工作弹簧;下壳体开设有冷进水口、热进水口和混合出水孔;所述石蜡温包轴设于上壳体与下壳体内,导向杆设有于上壳体的石蜡温包上方,花键杆设于上壳体上端,且花键杆螺接于可上下移动的导向杆;The utility model relates to an anti-plug blocking anti-clamping thermostatic valve core, which comprises an upper casing, a lower casing, a plunger assembly, a guiding rod, a spline rod, a paraffin warm pack and a working spring; the lower shell is provided with a cold water inlet and a hot water inlet And mixing the water outlet hole; the paraffin wax package shaft is disposed in the upper casing and the lower casing, the guiding rod is disposed above the paraffin warm pack of the upper casing, the spline rod is disposed at the upper end of the upper casing, and the spline shaft is snail Connected to a guide bar that can move up and down;
所述柱塞组件包括压盖、连接套、柱塞上盖、柱塞底座和保护弹簧;所述压盖与连接套均可相对移动地套置在石蜡温包上,压盖位于连接套上方且压盖与连接套相互嵌套,石蜡温包顶部突出于压盖,连接套顶部抵接在压盖上,连接套底部抵接在石蜡温包上;所述柱塞上盖中间开有进水孔、柱塞底座中间开有出水孔,柱塞上盖与柱塞底座可相对移动地相互嵌套,柱塞上盖顶部与压盖抵接,柱塞底座底部与连接套抵接,柱塞上盖与柱塞底座之间设置保护弹簧,使柱塞上盖、保护弹簧和柱塞底座锁紧在压盖与连接套之间;所述工作弹簧下端弹性抵接于下壳体底部,工作弹簧上端弹性抵接于柱塞底座底部;The plunger assembly includes a gland, a connecting sleeve, a plunger upper cover, a plunger base and a protection spring; the gland and the connecting sleeve can be relatively moved on the paraffin warm pack, and the gland is located above the connecting sleeve The gland and the connecting sleeve are nested with each other, the top of the paraffin warming bag protrudes from the gland, the top of the connecting sleeve abuts on the gland, and the bottom of the connecting sleeve abuts on the paraffin warm pack; A water outlet hole is formed in the middle of the water hole and the plunger base, and the plunger upper cover and the plunger base are mutually movable and nested relative to each other, and the top of the plunger upper cover abuts against the pressure cover, and the bottom of the plunger base abuts with the connection sleeve, and the column A protection spring is disposed between the upper cover and the plunger base, so that the plunger upper cover, the protection spring and the plunger base are locked between the pressure cover and the connecting sleeve; the lower end of the working spring is elastically abutted against the bottom of the lower casing, The upper end of the working spring is elastically abutted against the bottom of the plunger base;
所述柱塞上盖与上壳体之间对应冷进水口形成冷进水切口,柱塞底座与下壳体之间对应热进水口形成热进水切口。A cold water inlet is formed between the upper cover of the plunger and the upper casing, and a hot water inlet is formed between the plunger base and the lower casing to form a hot water inlet.
进一步,所述保护弹簧套在连接套上。Further, the protection spring is sleeved on the connecting sleeve.
进一步,所述柱塞上盖内形成进水环,进水环上开有多个等间距分布的进水孔;所述柱塞底座内形成出水环,出水环上开有多个等间距分布的出水孔。Further, a water inlet ring is formed in the upper cover of the plunger, and a plurality of water inlet holes are arranged on the water inlet ring; the water outlet ring is formed in the plunger base, and the water outlet ring is provided with a plurality of equally spaced distributions. Outlet hole.
进一步,所述柱塞上盖与柱塞底座之间设有密封圈。Further, a sealing ring is disposed between the upper cover of the plunger and the base of the plunger.
进一步,所述导向杆底部套接一压帽,所述压盖上端套入压帽内,压帽内部形成限制压盖下移的限位凸缘。Further, the bottom of the guiding rod is sleeved with a pressing cap, and the upper end of the pressing cap is sleeved into the pressing cap, and the inside of the pressing cap forms a limiting flange for restricting the downward movement of the pressing cover.
进一步,还包括叶轮,所述叶轮安装在下壳体的混合出水孔处,叶轮内开设多个等间距分布的叶轮孔。Further, an impeller is further included, and the impeller is installed at a mixing water outlet of the lower casing, and a plurality of equally spaced impeller holes are formed in the impeller.
采用上述方案后,本发明使用时,转动花键杆,推动导向杆下移,导向杆下移到抵住石蜡温包时将推动石蜡温包下移,导向杆下移到抵住压盖时将推动压盖下移,而压盖将推动柱塞上盖下移,冷进水切口增大,此过程中由于保护弹簧的作用,柱塞上盖需要受到压盖的较大推力才能够下移,因此柱塞上盖与上壳体之间会形成较大的冷进水切口,让较大的杂质通过,不会卡在柱塞上盖端面与上壳体端面之间;同时,石蜡温包受到的推力被保护弹簧所缓冲,避免石蜡温包因受力过大而损坏;After adopting the above scheme, when the invention is used, the spline rod is rotated to push the guide rod to move downward, and when the guide rod is moved downward to resist the paraffin wax pack, the paraffin wax pack is pushed down, and the guide rod is moved down to resist the gland. The push cover will be pushed down, and the gland will push the upper cover of the plunger down, and the cold water inlet cut will increase. In the process, due to the protection spring, the upper cover of the plunger needs to be subjected to a large thrust of the gland to be able to Move, so a large cold water incision is formed between the upper cover of the plunger and the upper casing, so that larger impurities pass through and do not get caught between the end surface of the upper cover of the plunger and the end surface of the upper casing; meanwhile, paraffin The thrust received by the warm pack is buffered by the protective spring to prevent the paraffin warm pack from being damaged due to excessive force;
反向转动花键杆,推动导向杆和压帽上移,同时带动连接套和压盖上移,此时由于柱塞上盖与柱塞底座被限制锁紧在压盖与连接套之间,柱塞上盖与柱塞底座均上移,加之被柱塞底座压缩的工作弹簧回顶,热进水切口增大,而冷进水切口变小,此过程中,由于保护弹簧的作用,柱塞底座需要较大推力才能上移,因此也形成较大的热进水切口,柱塞上盖受力被保护弹簧所缓冲,冷进水切口能够保持足够大。Rotating the spline lever in the opposite direction, pushing the guide rod and the pressure cap up, and simultaneously driving the connecting sleeve and the pressing cover to move up. At this time, since the plunger upper cover and the plunger base are restricted to be locked between the pressing cover and the connecting sleeve, The plunger upper cover and the plunger base are both moved up, and the working spring compressed by the plunger base is returned to the top, the hot water inlet cut is increased, and the cold water inlet cut is small. In the process, the column is protected by the action of the spring. The plug base requires a large thrust to move up, so a large hot water incision is also formed, and the upper cover of the plunger is buffered by the protection spring, and the cold water inlet cut can be kept large enough.
本发明具有以下优点:The invention has the following advantages:
1、本发明通过压盖将柱塞底座、柱塞上盖和保护弹簧锁紧成一体,保证柱塞上盖在承受一定的向下推力后才能下移,柱塞底座承受一定上推力后才能上移,形成较大的冷进水切口和热进水切口,让较大的杂质能够通过,避免柱塞组件被卡紧和堵塞,省去了滤网,进一步避恒温阀芯堵塞。1. The invention locks the plunger base, the plunger upper cover and the protection spring into a whole by a gland, so that the upper cover of the plunger can be moved downward after being subjected to a certain downward thrust, and the plunger base can withstand a certain upward thrust. Moving up, forming a large cold water inlet cut and a hot water inlet cut, allowing larger impurities to pass, avoiding the plunger assembly being jammed and blocked, eliminating the filter screen and further avoiding the thermostatic valve plug blockage.
2、本发明相比现有石蜡温包恒温阀芯,在冷热水混合方面做了优化和改进,冷水经过多个进水孔和出水孔后,再流向下端的热水区域与热水预混合,然后在经过下壳体上的叶轮孔充分混合后,最后流向石蜡温包的感温区域,提高阀芯出水温度的稳定性。2. Compared with the existing paraffin warm-packed thermostatic valve core, the invention optimizes and improves the mixing of hot and cold water. After the cold water passes through the plurality of inlet holes and the outlet holes, the hot water region and the hot water are re-flowed to the lower end. After mixing, and then fully mixing through the impeller hole on the lower casing, the flow finally flows to the temperature sensing region of the paraffin warm pack to improve the stability of the outlet water temperature of the spool.
3、本发明通过压帽对压盖进行限位,保证柱塞上盖和柱塞底座在石蜡温包的安全伸缩范围内进行移动,避免过度挤压损坏石蜡温包。3. The invention limits the gland by the pressure cap, and ensures that the plunger upper cover and the plunger base are moved within the safe telescopic range of the paraffin wax package to avoid excessive crushing and damage of the paraffin wax package.
4、本发明经过调整内部尺寸可以适用于记忆合金温控阀芯和石蜡温包温控阀芯,具有很好的通用性。4. The adjusted internal size of the invention can be applied to the memory alloy temperature control valve core and the paraffin temperature control temperature control valve core, and has good versatility.
图1是现有恒温阀芯剖面图;Figure 1 is a cross-sectional view of a conventional thermostatic valve core;
图2是本发明的爆炸图;Figure 2 is an exploded view of the present invention;
图3是本发明的整体剖视图;Figure 3 is an overall cross-sectional view of the present invention;
图4是本发明柱塞组件、导向杆和石蜡温包组装剖视图;Figure 4 is a cross-sectional view showing the assembly of the plunger assembly, the guide rod and the paraffin warm pack of the present invention;
图5是本发明的柱塞组件、导向杆和石蜡温包组装立体图;Figure 5 is a perspective view showing the assembled assembly of the plunger assembly, the guide rod and the paraffin wax of the present invention;
图6是本发明柱塞上盖结构示意图;Figure 6 is a schematic view showing the structure of the plunger upper cover of the present invention;
图7是本发明柱塞底座结构示意图;Figure 7 is a schematic structural view of a plunger base of the present invention;
图8是本发明下壳体结构示意图;Figure 8 is a schematic structural view of the lower casing of the present invention;
图9是本发明下壳体剖视图。Figure 9 is a cross-sectional view of the lower casing of the present invention.
图1标号说明Figure 1 is a description of the number
上壳体10,下壳体20,冷进水口201,热进水口202,冷进水切口203,热进水切口204,花键杆30,导向组件40,柱塞50,石蜡温包60,工作弹簧70,滤网80;Upper housing 10, lower housing 20, cold water inlet 201, hot water inlet 202, cold water inlet slit 203, hot water inlet slit 204, spline rod 30, guide assembly 40, plunger 50, paraffin warm pack 60, Working spring 70, filter 80;
图2-9标号说明Figure 2-9 label description
上壳体1,下壳体2,混合出水孔21,冷进水口22,热进水口23,柱塞组件3,压盖31、连接套32,柱塞上盖33,进水孔331,冷进水切口332,进水环333,柱塞底座34,出水孔341,热进水切口342,出水环343,保护弹簧35,导向杆4,压帽41,花键杆5,石蜡温包6,工作弹簧7,密封圈8,叶轮9,叶轮孔91。Upper casing 1, lower casing 2, mixing water outlet 21, cold water inlet 22, hot water inlet 23, plunger assembly 3, gland 31, connecting sleeve 32, plunger upper cover 33, water inlet hole 331, cold Inlet cut 332, water inlet ring 333, plunger base 34, water outlet 341, hot water inlet slit 342, water outlet ring 343, protection spring 35, guide rod 4, pressure cap 41, spline rod 5, paraffin temperature pack 6 , working spring 7, sealing ring 8, impeller 9, impeller hole 91.
如图1至9所示,本发明揭示的一种防塞堵防卡紧恒温阀芯,包括上壳体1、下壳体2、柱塞组件3、导向杆4、花键杆5、石蜡温包6和工作弹簧7;上壳体1与下壳体2套接,下壳体1开有冷进水口22、热进水口23和混合出水孔21,石蜡温包6轴设于上壳体1与下壳体2内,导向杆4设于上壳体1的石蜡温包6上方,花键杆5设于上壳体1上端,且花键杆5螺接于可上下移动的导向杆4;As shown in FIG. 1 to FIG. 9 , an anti-plug anti-clamping thermostatic valve core disclosed in the present invention comprises an upper casing 1, a lower casing 2, a plunger assembly 3, a guide rod 4, a spline rod 5, and a paraffin wax temperature. The bag 6 and the working spring 7; the upper casing 1 and the lower casing 2 are sleeved, the lower casing 1 is provided with a cold water inlet 22, a hot water inlet 23 and a mixing water outlet 21, and the paraffin warm pack 6 shaft is arranged on the upper casing 1 and the lower casing 2, the guide rod 4 is disposed above the paraffin warm pack 6 of the upper casing 1, the spline rod 5 is disposed at the upper end of the upper casing 1, and the spline rod 5 is screwed to the guide rod movable up and down 4;
柱塞组件3包括压盖31、连接套32、柱塞上盖33、柱塞底座34和保护弹簧35;压盖31与连接套32均可相对移动地套置在石蜡温包6上,压盖31位于连接套32上方且压盖31与连接套32相互嵌套,石蜡温包6顶部突出于压盖31,连接套32顶部抵接在压盖31上,连接套32底部抵接在石蜡温包6上;柱塞上盖33与柱塞底座34可相对移动地相互嵌套,柱塞上盖33中间开有进水孔331、柱塞底座34中间开有出水孔341,柱塞上盖33顶部与压盖31抵接,柱塞底座34底部与连接套32抵接,柱塞上盖33与柱塞底座34之间设置保护弹簧35,使柱塞上盖33、保护弹簧35和柱塞底座3锁紧在压盖31与连接套32之间;工作弹簧7下端弹性抵接于下壳体2底部,工作弹簧7上端弹性抵接于柱塞底座32底部。The plunger assembly 3 includes a gland 31, a connecting sleeve 32, a plunger upper cover 33, a plunger base 34 and a protection spring 35; the gland 31 and the connecting sleeve 32 can be relatively movably placed on the paraffin warm pack 6, and pressed The cover 31 is located above the connecting sleeve 32, and the gland 31 and the connecting sleeve 32 are nested with each other. The top of the paraffin warming bag 6 protrudes from the gland 31, and the top of the connecting sleeve 32 abuts against the gland 31, and the bottom of the connecting sleeve 32 abuts on the paraffin The plunger cover 33 and the plunger base 34 are mutually movably nested with each other, and the water inlet hole 331 is opened in the middle of the plunger upper cover 33, and the water outlet hole 341 is opened in the middle of the plunger base 34. The top of the cover 33 abuts the gland 31, the bottom of the plunger base 34 abuts the connecting sleeve 32, and a protection spring 35 is disposed between the plunger upper cover 33 and the plunger base 34 to make the plunger upper cover 33, the protection spring 35 and The plunger base 3 is locked between the gland 31 and the connecting sleeve 32; the lower end of the working spring 7 is elastically abutted against the bottom of the lower casing 2, and the upper end of the working spring 7 is elastically abutted against the bottom of the plunger base 32.
柱塞上盖33与上壳体1之间对应冷进水口11形成冷进水切口332,柱塞底座34与下壳体2之间对应热进水口21形成热进水切口342。A cold water inlet slit 332 is formed between the plunger upper cover 33 and the upper casing 1 corresponding to the cold water inlet port 11, and a hot water inlet slit 342 is formed between the plunger base 34 and the lower casing 2 corresponding to the hot water inlet port 21.
为提高保护弹簧35安装的稳定性,保护弹簧35套在连接套32上。In order to improve the stability of the installation of the protection spring 35, the protection spring 35 is fitted over the coupling sleeve 32.
进一步,柱塞上盖33内形成进水环333,进水环333上开有多个等间距分布的进水孔331;柱塞底座34内形成出水环343,出水环343上开有多个等间距分布的出水孔341。Further, a water inlet ring 333 is formed in the upper cover 33 of the plunger, and a plurality of water inlet holes 331 are formed on the water inlet ring 333; a water ring 343 is formed in the plunger base 34, and a plurality of water outlet rings 343 are formed in the water outlet ring 343. Equally spaced water outlet holes 341.
为提高柱塞组件3的密封性,柱塞上盖33与柱塞底座34之间设有密封圈8。In order to improve the sealing performance of the plunger assembly 3, a seal ring 8 is provided between the plunger upper cover 33 and the plunger base 34.
作为优选的实施例,导向杆4底部套接一压帽41,压盖31上端套入压帽41内,压帽41内部形成限制压盖31下移的限位凸缘。通过压帽41对压盖31进行限位,保证柱塞上盖33和柱塞底座34在石蜡温包6的安全伸缩范围内进行移动,避免过度挤压损坏石蜡温包6。As a preferred embodiment, the bottom of the guiding rod 4 is sleeved with a pressing cap 41, and the upper end of the pressing cover 31 is sleeved into the pressing cap 41. The inside of the pressing cap 41 forms a limiting flange for restricting the downward movement of the pressing cover 31. The gland 31 is restrained by the pressure cap 41 to ensure that the plunger upper cover 33 and the plunger base 34 are moved within the safe telescopic range of the paraffin warm pack 6, thereby avoiding excessive crushing and damage of the paraffin warm pack 6.
作为优选的实施例,本发明的恒温阀芯还包括叶轮9,叶轮9安装在下壳体2的混合出水孔21处,叶轮9内开设多个等间距分布的叶轮孔91。冷水经过多个进水孔331和出水孔341后,再流向下端的热水区域与热水预混合,然后在经过下壳体2上的叶轮孔91充分混合后,最后流向石蜡温包6的感温区域,提高阀芯出水温度的稳定性。As a preferred embodiment, the thermostatic valve core of the present invention further includes an impeller 9 mounted at the mixing water outlet 21 of the lower casing 2, and a plurality of equally spaced impeller holes 91 are defined in the impeller 9. After the cold water passes through the plurality of water inlet holes 331 and the water outlet holes 341, the hot water region flowing to the lower end is premixed with the hot water, and then fully mixed with the impeller hole 91 on the lower casing 2, and finally flows to the paraffin temperature package 6. The temperature sensing area improves the stability of the valve core water temperature.
本发明使用时,转动花键杆5,推动导向杆4下移,导向杆4下移到抵住石蜡温包6时将推动石蜡温包6下移,导向杆4下移到抵住压盖31时将推动压盖31下移,而压盖31将推动柱塞上盖33下移,冷进水切口331增大,此过程中由于保护弹簧35的作用,柱塞上盖33需要受到压盖的较大推力才能够下移,因此柱塞上盖33与上壳体1之间会形成较大的冷进水切口331,让较大的杂质通过,不会卡在柱塞上盖33端面与上壳体1端面之间;同时,石蜡温包6受到的推力被保护弹簧所缓冲,避免石蜡温包6因受力过大而损坏;When the invention is used, the spline rod 5 is rotated to push the guide rod 4 downward, and when the guide rod 4 is moved down to the paraffin temperature pack 6, the paraffin warm pack 6 is pushed down, and the guide rod 4 is moved down to resist the gland. At 31 o'clock, the gland 31 will be pushed down, and the gland 31 will push the plunger upper cover 33 downward, and the cold water inlet slit 331 will be enlarged. During this process, the plunger upper cover 33 needs to be pressed due to the action of the protection spring 35. The larger thrust of the cover can be moved down, so that a large cold water inlet slit 331 is formed between the plunger upper cover 33 and the upper casing 1, so that larger impurities pass through and do not get stuck in the plunger upper cover 33. Between the end surface and the end surface of the upper casing 1; at the same time, the thrust received by the paraffin warm pack 6 is buffered by the protective spring to prevent the paraffin warm pack 6 from being damaged due to excessive force;
反向转动花键杆,推动导向杆和压帽上移,同时带动连接套32和压盖31上移,此时由于柱塞上盖33与柱塞底座34及保护弹簧35被限制锁紧在压盖31与连接套32之间,柱塞上盖33与柱塞底座34均上移,加之被柱塞底座34压缩的工作弹簧35回顶,热进水切口341增大,而冷进水切口331变小,此过程中,由于保护弹簧35的作用,柱塞底座34需要较大推力才能上移,因此也形成较大的热进水切口,柱塞上盖33受力被保护弹簧35所缓冲,冷进水切口331能够保持足够大。Rotating the spline lever in the opposite direction pushes the guide rod and the pressure cap up, and simultaneously drives the connecting sleeve 32 and the pressing cover 31 to move upward. At this time, the plunger upper cover 33 and the plunger base 34 and the protection spring 35 are restricted from being locked. Between the gland 31 and the connecting sleeve 32, the plunger upper cover 33 and the plunger base 34 are both moved up, and the working spring 35 compressed by the plunger base 34 is returned to the top, and the hot water inlet slit 341 is enlarged, and the cold water inlet is increased. The slit 331 becomes smaller. In this process, due to the action of the protection spring 35, the plunger base 34 requires a large thrust to move up, so that a large hot water inlet slit is also formed, and the plunger upper cover 33 is biased by the protection spring 35. The buffered, cold water cut 331 can be kept large enough.
以上仅为本发明的具体实施例,并非对本发明的保护范围的限定。凡依本案的设计思路所做的等同变化,均落入本案的保护范围。The above is only a specific embodiment of the present invention, and is not intended to limit the scope of the present invention. Equivalent changes made in accordance with the design ideas of this case fall within the scope of protection of this case.
Claims (6)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES202090041A ES2804078B2 (en) | 2018-04-10 | 2018-04-28 | Clog-proof and clog-proof constant temperature valve core |
| GB2012070.5A GB2583326B (en) | 2018-04-10 | 2018-04-28 | Clogging-proof and jamming-proof constant-temperature valve core |
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| CN201810316208.2 | 2018-04-10 | ||
| CN201810316208.2A CN108413119B (en) | 2018-04-10 | 2018-04-10 | Anti-blocking anti-clamping constant temperature valve core |
| CN201820500214.9U CN208153837U (en) | 2018-04-10 | 2018-04-10 | A kind of antifouling stifled anti-clamping thermostatic valve core |
| CN201820500214.9 | 2018-04-10 |
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| WO2019196142A1 true WO2019196142A1 (en) | 2019-10-17 |
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| PCT/CN2018/085048 Ceased WO2019196142A1 (en) | 2018-04-10 | 2018-04-28 | Clogging-proof and jamming-proof constant-temperature valve core |
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| Country | Link |
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| ES (1) | ES2804078B2 (en) |
| GB (1) | GB2583326B (en) |
| WO (1) | WO2019196142A1 (en) |
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| CN117760506A (en) * | 2022-09-19 | 2024-03-26 | 江苏伟屹电子有限公司 | An anti-clogging external stress-type vortex flowmeter and its use method |
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| CN203627911U (en) * | 2013-12-05 | 2014-06-04 | 台州市国人温控卫浴设备有限公司 | High-flow single-control constant-temperature valve core |
| CN105179742A (en) * | 2015-09-25 | 2015-12-23 | 刘兆祥 | Temperature control valve element |
| CN106763898A (en) * | 2017-01-10 | 2017-05-31 | 鹤山市未来我来温控卫浴有限公司 | A kind of memorial alloy temperature controlled valve core structure |
| CN207064716U (en) * | 2017-06-22 | 2018-03-02 | 厦门松霖科技股份有限公司 | One kind switching temperature controlled valve core |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117760506A (en) * | 2022-09-19 | 2024-03-26 | 江苏伟屹电子有限公司 | An anti-clogging external stress-type vortex flowmeter and its use method |
| CN117760506B (en) * | 2022-09-19 | 2026-04-03 | 江苏伟屹电子有限公司 | An anti-clogging external stress-type vortex flow meter and its usage method |
| CN116429158A (en) * | 2023-03-30 | 2023-07-14 | 惠达卫浴股份有限公司 | An automatic anti-blocking signal module with quick installation and quick disassembly |
Also Published As
| Publication number | Publication date |
|---|---|
| GB202012070D0 (en) | 2020-09-16 |
| ES2804078A2 (en) | 2021-02-03 |
| ES2804078B2 (en) | 2021-11-22 |
| ES2804078R1 (en) | 2021-02-05 |
| GB2583326A (en) | 2020-10-21 |
| GB2583326B (en) | 2022-09-14 |
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