CN108412078A - Light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure and application - Google Patents

Light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure and application Download PDF

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Publication number
CN108412078A
CN108412078A CN201810392647.1A CN201810392647A CN108412078A CN 108412078 A CN108412078 A CN 108412078A CN 201810392647 A CN201810392647 A CN 201810392647A CN 108412078 A CN108412078 A CN 108412078A
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China
Prior art keywords
wall
light gauge
gauge cold
formed steel
steel shape
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CN201810392647.1A
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Chinese (zh)
Inventor
谢日清
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Shanghai Ke Resistant New Mstar Technology Ltd
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Shanghai Ke Resistant New Mstar Technology Ltd
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Priority to CN201810392647.1A priority Critical patent/CN108412078A/en
Publication of CN108412078A publication Critical patent/CN108412078A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88Insulating elements for both heat and sound
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure, by include light gauge cold-formed steel shape, steel wire, screed is built in wall spray, high-efficiency insulated plate is composed;The light gauge cold-formed steel shape is fixed by Structural Design Requirement arrangement;The steel wire is mounted on the outside of cold formed steel structure;The high-efficiency insulated plate is mounted among wall;The wall spray builds screed and uses sprayed construction mode, the light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure, by light gauge cold-formed steel shape, steel wire, screed is built in wall spray and high-efficiency insulated board group closes and to form a kind of solid wall, systematic entirety can be good, wall is enriched without hollowing, earthquake-resistant building ability and metope both sides effect of prestressed are not only improved, while solving modern light gauge cold-formed steel shape building structure " cavity wall " sound insulation difference and " metope cracking " two is big " pain spot ".

Description

Light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure and application
Technical field
The present invention relates to light gauge cold-formed steel shape building construction technology fields, specially light gauge cold-formed steel shape composite gypsum mortar Thermal insulation board interior wall wall structure and application.
Background technology
One, the wall structure Shortcomings of modern low layer light gauge cold-formed steel shape building
The wall of modern low layer light gauge cold-formed steel shape building is by light gauge cold-formed steel shape skeleton, wall body structure panel (cement plate, plasterboard, calcium silicate board with microporous and OSB plates etc.), lumen loading fireproof heat insulating cotton or hard polyurethane foam etc. pass through screw Connect the complex being composed.
This wall has compared to traditional architecture blockwork in construction, transport, antidetonation, energy saving etc. prodigious excellent Gesture, but also have many deficiencies, it shows as:
1, it is substantially hollow structure among light gauge cold-formed steel shape retaining wall, it is easy to form " eardrum " effect, hit Soundproof effect is very poor, and " cavity wall " structural form of formed steel construction retaining wall both sides covering plank allows and gets used to " Qin Zhuanhan Watt " Chinese of solid wall are beyond affordability.
2, interior wall plate stitch influences decoration and using effect because of the easy cracking of difference variation, paint film bubbling and other issues.
3, fireproof heat insulating cotton quality differs, and second-rate fireproof heat insulating cotton will disperse out to swim in air for a long time Tiny, naked eyes almost invisible fiber, after being sucked by human body, gradually deposits and gives rise to diseases in lung;And hard is sent out Polyurethane fireproof poor performance is steeped, it is sustainable to volatilize harmful substance.
Two, industry by-product gypsum especially ardealite utilization rate is low
The year yield of China's industry by-product gypsum is about 1.84 hundred million tons, wherein newly-increased 70,000,000 tons of ardealite every year;Phosphorus It is more than 300,000,000 that gypsum, which adds up volume of cargo in storage, and for utilization rate less than 20%, the overwhelming majority is taken as waste to abandon.
Phosphogypsum slag stockpiling occupies a large amount of soils;Its acidity contained and other harmful substances are easy to make surrounding enviroment At pollution, runed counter to the fundamental state policy of China's environmental protection!If not increasing using disposition, by the hair of extreme influence phosphate fertilizer industry Exhibition.
Currently, the industry by-product gypsums such as ardealite, are mainly used in cement retarder, Thistle board and gypsum hollow and build Block, consumption tend to be saturated, it is therefore necessary to extend other application direction.
Invention content
In view of the deficiencies of the prior art, the present invention provides light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall walls Construction, solves the problems mentioned above in the background art.
In order to achieve the above object, the present invention is achieved by the following technical programs:Light gauge cold-formed steel shape composite gypsum sand Starch thermal insulation board interior wall wall structure, by include light gauge cold-formed steel shape, steel wire, wall spray build screed, high-efficiency insulated board group close It forms;The light gauge cold-formed steel shape is fixed by Structural Design Requirement arrangement;The steel wire is mounted on cold formed steel structure Outside;The high-efficiency insulated plate is mounted among wall;The wall spray builds screed and uses sprayed construction mode, and clod wash is thin Wall-shaped steel, high-efficiency insulated plate, steel wire gap tamp, wrap up, cover and levelling, form unified wall spray and build mortar layer material Face layer;The screen cloth can be embedded in as needed do not install steel wire side wall spray build in mortar layer Mian Ceng.
Light gauge cold-formed steel shape is a kind of flexible building system, and this programme installs steel wire and light gauge cold-formed steel shape by outside Fixed, high-efficiency insulated plate installation is filled among light gauge cold-formed steel shape, under the premise of not changing flexible structural system, is improved Anti-seismic performance and internal partition wall metope anti-cracking performance;Spray build screed light gauge cold-formed steel shape is wrapped up and be completely covered to be formed it is smooth Unified wall, the flexibility characteristics of mortar are built using spray prevents metope cracking, hollowing phenomenon from generating.
The above way is easy to operate, quick construction, cheap, the problems such as disposably solving cracking resistance, sound insulation, construction.Really The fire endurance for protecting the energy saving cracking resistance wall structure of light gauge cold-formed steel shape interior wall is more than 2 hours or more, and oise insulation factor reaches 41dB, heat transfer Coefficient≤1.2W/ (m2.k)。
As a preferred technical solution of the present invention, sequence of construction:Light gauge cold-formed steel shape → installation galvanizing is installed Steel wire is in light gauge cold-formed steel shape side, and → the high-efficiency insulated plate of installation stickup is among shaped steel → installs hot-galvanized steel silk screen cold The curved light-gauge steel section other side → both sides metope screed (being higher by shaped steel 5mm or more) → spray wall spray from outside to inside in both sides respectively It builds screed and strikes off metope.
As present invention further optimization scheme, the light gauge cold-formed steel shape be c-type galvanized steel, width 89mm, Away from being calculated according to structural requirement.
As present invention further optimization scheme, the steel wire is hot-galvanized steel silk screen, and mesh aperture specification is 10* 10*0.6mm。
As present invention further optimization scheme, the screen cloth is coating medium-alkali glass fibre grid cloth, and technology refers to It is designated as:
As present invention further optimization scheme, wall spray build screed be by ardealite as cementitious material, Glass bead is mixed into single component in factory according to a certain ratio as aglite, compound a variety of additives, is transported to after packed Scene carries out spray using special equipment and builds construction.Wall spray builds screed for wall both sides, and thickness is more than 30mm and is higher by type Steel, technical indicator are:
Project name Dry density Compression strength Thermal coefficient Burning behavior class
Unit kg/m3 Mpa [w/(m.K)]
Technical indicator ≤900 ≥3.5 ≤0.20 A
As a preferred technical solution of the present invention, the high-efficiency insulated plate is that EPS molds styrofoam, technical indicator For:
Project name Apparent density Volume water absorption rate Thermal coefficient Burning behavior class
Unit kg/m3 % [w/(m.K)] mm
Technical indicator ≤22 ≤6 ≤0.045 B
Advantageous effect
The present invention provides light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structures, have following beneficial to effect Fruit:
This kind of light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure, with existing low layer light gauge cold-formed steel shape The wall of building is by light gauge cold-formed steel shape skeleton, wall body structure panel (cement plate, plasterboard, calcium silicate board with microporous and OSB plates Deng), thermal insulation materials such as lumen loading fireproof heat insulating cotton or hard polyurethane foam etc. be connected by screw be composed it is compound Body technique is compared, the beneficial effects of the invention are as follows:Light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall body structure of the present invention It makes, systematic entirety can be good, and wall is enriched without hollowing, perfectly solves the poor, metope of light steel house internal partition wall sound insulation and cracks Two big " pain spots ".
1, become " cavity wall " as " solid wall ", structural form allows the compatriots for getting used to " Qin brick and Han tile " solid wall to be more easy to connect By, while solving the problems, such as that prior art sound insulation is poor.
2, cracking resistance constructs, and solves prior art exterior wall plate stitch because difference variation is easy the houses matter such as cracking, paint film bubbling Amount problem.
3, energy-saving effect is more preferable, this wall body structure can make wall heat transfer coefficient be less than 1.20, can meet hot-summer and cold-winter area, The energy-saving design requirement of internal partition wall.
4, after composite highly effective thermal insulation board, wall is lighter, flexible unaffected, and metope drying time is short, speed of application is fast.
5, batch production is prefabricated, site machineryization construction, and speed of application quickness and high efficiency, employment are few, scene civilization clean hygiene. The material that wall structure of the present invention is related to, be entirely prefabricated in the factory it is uniformly mixed it is packed transport scene to, sprayed using special equipment It builds, when construction only needs to connect electricity, water receiving enters machine, implements dry operation, meets " the assembly producing building " that country advocates Industrial policy.
6, it is industrial solid waste residue-ardealite or other by-product gypsums that it is raw materials used, which to build screed, for wall of the present invention spray, can The waste residue that the annual newly-increased waste residue of consumption and consumption were stacked originally completely, turns waste into wealth, solves the by-product gypsums such as phosphate fertilizer plant enterprise at one stroke Industry produces environmental protection pressure and local government's environmental protection pressure problem.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the side view of the present invention.
In figure:The high-efficiency insulated plate of screed, 4- is built in 1- light gauge cold-formed steel shapes, 2- steel wires, the spray of 3- walls.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of light gauge cold-formed steel shape internal partition wall cracking resistance combined wall Construction, thickness 120mm, wall heat transfer coefficient be 0.80 [W/m2.K], by include light gauge cold-formed steel shape 1, hot-galvanized steel silk screen 2, Screed 3 is built in wall spray, high-efficiency insulated plate 4 forms;The steel wire 2 is mounted on 1 structure both sides of light gauge cold-formed steel shape;The height Thermal insulation board is imitated to be mounted among wall (between the space that shaped steel surrounds);The wall spray builds screed 3 and builds construction party using spray The gap of light gauge cold-formed steel shape 1, steel wire 2, high-efficiency insulated plate 4 is tamped, wrapped up, covered and levelling, forms unified wall by formula Material, mortar layer thickness is higher by light gauge cold-formed steel shape 10mm;The coating medium-alkali glass fibre grid cloth, which is embedded in, does not install steel The side wall spray of silk screen is built in mortar layer Mian Ceng.
Its described sequence of construction:Install light gauge cold-formed steel shape → installation hot-galvanized steel silk screen light gauge cold-formed steel shape side → The fixed high-efficiency insulated plate of installation among shaped steel → both sides metope screed (being higher by shaped steel 10mm) → respectively both sides from outside to inside Injection wall spray builds screed and strikes off metope (in the embedded coating medium-alkali glass fibre grid cloth in the side for not installing steel wire).
The light gauge cold-formed steel shape is zinc-plated C-type steel, and width 89mm erects spacing 600mm, horizontal spacing 1000mm.
The steel wire is hot-galvanized steel silk screen, and mesh aperture specification is 10*10*0.6mm.
It is as cementitious material, glass bead by ardealite as aglite, compound more that screed is built in wall spray Kind additive is mixed into single component in factory according to a certain ratio, and scene is transported to after packed, carries out spraying to build applying using special equipment Work.Wall spray builds screed for wall both sides, each 35mm of thickness and both sides are higher by each 10mm of shaped steel, and technical indicator is:
Project name Dry density Compression strength Thermal coefficient Burning behavior class
Unit kg/m3 Mpa [w/(m.K)]
Technical indicator ≤900 ≥3.5 ≤0.20 A
The high-efficiency insulated plate is that EPS molds styrofoam, is used among wall, thickness 40mm, technical indicator is
Project name Apparent density Volume water absorption rate Thermal coefficient Burning behavior class
Unit kg/m3 % [w/(m.K)] mm
Technical indicator ≤22 ≤6 ≤0.045 B
The wall spray, which is built, could carry out surface material construction after screed is completely dried.
Please refer to Fig.1-2, the present invention provides a kind of technical solution 2:In light gauge cold-formed steel shape composite gypsum mortar thermal insulation board Wall wall structure, thickness 120mm, wall heat transfer coefficient is 0.80 [W/m2.K], by including light gauge cold-formed steel shape, hot-dip galvanizing steel wire Net, wall spray build screed, high-efficiency insulated board group at;The steel wire is mounted on cold formed steel structure both sides;The height Thermal insulation board is imitated to be mounted among wall;The wall spray builds screed and builds form of construction work using spray, by light gauge cold-formed steel shape, steel wire Net, high-efficiency insulated plate gap tamp, wrap up, cover and levelling, form unified materials for wall, it is thin that mortar layer thickness is higher by clod wash Wall-shaped steel 15mm.
Its described sequence of construction:Install light gauge cold-formed steel shape → installation hot-galvanized steel silk screen light gauge cold-formed steel shape side → Installation paste high-efficiency insulated plate among shaped steel → installation hot-galvanized steel silk screen is in the light gauge cold-formed steel shape other side → both sides metope Floating screed (being higher by shaped steel 15mm) → respectively sprays wall spray in both sides and builds screed and strike off metope from outside to inside.
The light gauge cold-formed steel shape is aluminum-zinc alloy C-type steel, and width 89mm erects spacing 600mm, horizontal spacing 1000mm.
The steel wire is hot-galvanized steel silk screen, and mesh aperture specification is 10*10*0.6mm.
It is as cementitious material, glass bead by ardealite as aglite, compound more that screed is built in wall spray Kind additive is mixed into single component in factory according to a certain ratio, and scene is transported to after packed, carries out spraying to build applying using special equipment Work.Wall spray builds screed for wall both sides, thickness 40mm and is higher by shaped steel 15mm, and technical indicator is:
Project name Dry density Compression strength Thermal coefficient Burning behavior class
Unit kg/m3 Mpa [w/(m.K)]
Technical indicator ≤900 ≥3.5 ≤0.20 A
The high-efficiency insulated plate is that EPS molds styrofoam, is used among wall, thickness 40mm, technical indicator is:
Project name Apparent density Volume water absorption rate Thermal coefficient Burning behavior class
Unit kg/m3 % [w/(m.K)] mm
Technical indicator ≤22 ≤6 ≤0.045 B
The wall spray, which is built, could carry out surface material construction after screed is completely dried.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure, by including light gauge cold-formed steel shape, steel wire, wall Screed is built in body spray, high-efficiency insulated plate is composed;The steel wire is mounted on the outside of cold formed steel structure;It is described efficient Thermal insulation board is mounted among wall;The wall spray builds screed and uses sprayed construction mode, by light gauge cold-formed steel shape, efficiently protects Warm plate, steel wire gap tamp, wrap up, cover and levelling, form unified wall spray and build screed material face layer.
2. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, construction is suitable Sequence characteristics are:Install light gauge cold-formed steel shape → installation steel wire on the outside of light gauge cold-formed steel shape → installation pastes high-efficiency insulated plate → both sides metope screed (being higher by shaped steel 5mm or more) → sprays wall spray in both sides respectively and builds mortar from outside to inside among shaped steel Layer simultaneously strikes off metope.
3. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, feature exist In:The light gauge cold-formed steel shape refers to the finished steel with steel plate or the strip bending various section configurations under cold state, Shaped steel need to be set through preservative treatment, size according to structural requirement.
4. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, feature exist In:The steel wire is to use mild steel wire, bullet wire, high-carbon steel wire, and the braiding of the materials such as stainless steel wire or welding reticulate The general name of material, including expanded metal lath (seine), steel wire (mesh grid) and welded mesh, steel wire need to be through preservative treatment, size roots It is set according to structural requirement.
5. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, feature exist In:It is by industry by-product gypsums such as ardealites as cementitious material, glass bead (or perlite) that screed is built in wall spray It is mixed into single component in factory according to a certain ratio as aglite, compound a variety of additives, transports scene after packed to, is used Special equipment carries out spray and builds construction;Scene only needs water source, power supply being communicated to equipment interface, wall spray is built screed and poured into sets Standby feed inlet, which can spray, to be built, and live neat and tidy is expected, without rubbish without take, and fabricated construction requirement is met;
Described spray builds the technical indicator of mortar and is:
Project name Dry density Compression strength Thermal coefficient Burning behavior class Unit kg/m3 Mpa [w/(m.K)] Technical indicator ≤1000 ≥2.5 ≤0.40 A
6. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, feature exist In:The high-efficiency insulated plate includes EPS moldings styrofoam, XPS extruded polystyrene boards, PU rigid polyurethane foam boards (or polyurethane Foam-in-place), stone(mine)cotton plate, glass wool product, foam glass, polyethylene foams, the efficient section such as phenolic foam It can material.
7. light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure according to claim 1, feature exist In:Screed is built in the wall spray should be layered injection, and thickness is not more than 50mm;Wall spray is built after screed wall is completely dried It can carry out surface material construction.
8. light gauge cold-formed steel shape composite gypsum thermal insulation mortar interior wall wall structure according to claim 1, it is characterised in that: Screen cloth replacement also can be used in the steel wire, and the screen cloth is alkali-resistant glass fiber grid cloth.
CN201810392647.1A 2018-04-27 2018-04-27 Light gauge cold-formed steel shape composite gypsum mortar thermal insulation board interior wall wall structure and application Pending CN108412078A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110397192A (en) * 2019-08-13 2019-11-01 北京科帮科贸有限公司 A kind of assembled polyphenyl composite board wall installation system and its construction method
CN111472476A (en) * 2020-04-17 2020-07-31 贵州大学 Thin-wall square steel pipe-phosphogypsum hollow section combined wall and manufacturing method thereof
CN113072354A (en) * 2021-04-14 2021-07-06 苏州好吉家建筑科技有限公司 Lightweight concrete heat-preservation sound-insulation wall and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035019A (en) * 2016-02-03 2017-08-11 上海钢之杰钢结构建筑系统有限公司 A kind of light gauge cold-formed steel shape external wall system
CN107605054A (en) * 2017-09-14 2018-01-19 成都博美实润科技有限公司 A kind of external wall water-proofing anticracking insulation construction
CN107882205A (en) * 2017-11-10 2018-04-06 谢日清 A kind of Novel fireproof earthquake-proof energy-saving wall structure and its application

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035019A (en) * 2016-02-03 2017-08-11 上海钢之杰钢结构建筑系统有限公司 A kind of light gauge cold-formed steel shape external wall system
CN107605054A (en) * 2017-09-14 2018-01-19 成都博美实润科技有限公司 A kind of external wall water-proofing anticracking insulation construction
CN107882205A (en) * 2017-11-10 2018-04-06 谢日清 A kind of Novel fireproof earthquake-proof energy-saving wall structure and its application

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110397192A (en) * 2019-08-13 2019-11-01 北京科帮科贸有限公司 A kind of assembled polyphenyl composite board wall installation system and its construction method
CN111472476A (en) * 2020-04-17 2020-07-31 贵州大学 Thin-wall square steel pipe-phosphogypsum hollow section combined wall and manufacturing method thereof
CN113072354A (en) * 2021-04-14 2021-07-06 苏州好吉家建筑科技有限公司 Lightweight concrete heat-preservation sound-insulation wall and preparation method thereof

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