CN108411393A - A kind of polyester bottle slice raw material feeding system and its charging technology - Google Patents
A kind of polyester bottle slice raw material feeding system and its charging technology Download PDFInfo
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- CN108411393A CN108411393A CN201810376205.8A CN201810376205A CN108411393A CN 108411393 A CN108411393 A CN 108411393A CN 201810376205 A CN201810376205 A CN 201810376205A CN 108411393 A CN108411393 A CN 108411393A
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- Prior art keywords
- feed bin
- raw material
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- polyester bottle
- feeding system
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of polyester bottle slice raw material feeding system and its charging technologies, include the PLC system and 300m of complete machine control3White tiles feed bin, 300 m3Blue white tiles feed bin, 30 m3Miscellaneous feed bin and 10 m3Particle feed bin；The white tiles feed bin, blue white tiles feed bin, miscellaneous feed bin and its bottom of particle feed bin are equipped with the first frequency conversion ratio revolving valve；The first frequency conversion ratio revolving valve output end is all connected to a long side spiral flood dragon device；The long side spiral flood dragon device output end is connected to enclosed first sub-material conveyer；Its dispensing technique of above-mentioned polyester bottle slice raw material feeding system is specific as follows：The first step, configure feeding system, second step, it feeds intake, the present invention proposes a kind of polyester bottle slice raw material feeding system and its charging technology, launches that ratio control is flexible, can complete a small amount of predryings before launching, and using giving subordinate's drying process discrete feed, to enable subordinate's drying process to form continuous charging drying process.
Description
Technical field
The present invention relates to a kind of feeding system and its charging technologies, and in particular to a kind of polyester bottle slice raw material feeding system and
Its charging technology belongs to Regenerated Polyester Fibres technology field.
Background technology
Polyester bottle slice is the primary raw material of Regenerated Polyester Fibres, and the bottle piece of market purchasing cleaning substantially has 2 ~ 4 kinds, wherein in vain
Piece, blue white tiles are that most important two kinds of raw materials, in addition variegated and other pellet dosages are less；Supplied materials mostly use it is indefinite it is heavy,
Woven bag inner wrapping, it is mostly manually by different quality difference packet numbers, batch addition, such allocating technology to feed intake to system
It has the following disadvantages：First, raw material proportioning lack of homogeneity causes product quality fluctuation big, and second, since production line needs, make
Industry employee needs 24 hours continuous dosings, and post needs break tour operation；And existing cast hopper is typically all to be directed to polyester bottle slice
Post-production, such as Chinese Patent Application No.：201720184949.0 disclosing a kind of material of regenerative polyester staple fiber production
Bucket, is by feeding port, crossbeam, ultrasonic sensor, motor, hollow cylinder, hollow cone, feed opening, feeding tube, strong magnetic
Iron forms；The utility model can have strong magnets by the side wall setting of the feeding tube in the storehouse that feeds intake, effectively can capture and remove
Feed intake middle iron filings impurity, makes the iron filings impurity in thrown regenerative polyester bottle sheet stock convenient for removal；By the way that ring is arranged in the storehouse that feeds intake
The cylindrical feeding tube that ring is nested, when production, are put into regenerative polyester bottle sheet stock by feeding tube upper end opening, when in the storehouse that feeds intake again
When raw polyester bottle sheet material is accumulated to feeding tube bottom, continuing to feed intake, regenerative polyester bottle sheet stock can only be filled into inside feeding tube, from
And inventory can be controlled, to reduce regenerative polyester bottle sheet stock drying time difference, improve product quality.Hopper construction letter
Single, easy to operate, using effect is good；But it can not obviously be suitable for feeding intake for its drying process of polyester bottle slice.
Invention content
To solve the above problems, the present invention proposes a kind of polyester bottle slice raw material feeding system and its charging technology, launch
Ratio control is flexible, a small amount of predryings before launching can be completed, and use and give subordinate's drying process discrete feed, under making
Grade drying process can form continuous charging drying process.
The polyester bottle slice raw material feeding system and its charging technology of the present invention includes the PLC system of complete machine control, and
300m3White tiles feed bin, 300 m3Blue white tiles feed bin, 30 m3Miscellaneous feed bin and 10 m3Particle feed bin；The white tiles material
Storehouse, blue white tiles feed bin, miscellaneous feed bin and its bottom of particle feed bin are equipped with the first frequency conversion ratio revolving valve；Described first becomes frequency ratio
Example revolving valve output end is all connected to a long side spiral flood dragon device；The long side spiral flood dragon device output end is connected to enclosed
First sub-material conveyer；The first sub-material conveyer is connected respectively to batch mixing buffer bin；The batch mixing buffer bin output
End is connected to interim dryness storehouse by the second frequency conversion ratio revolving valve；According to different material (white tiles, blue white tiles, miscellaneous, particle
Material) it is conveyed respectively into caching in different feed bins；Bin bottom discharge port is utilized respectively frequency conversion ratio revolving valve, not according to production
With kind quantitative discharging；Four bin bottom outlets are connected in series with same root long side spiral flood dragon device, together under feeding system
Grade drying process；Only need day shift operation in 8 hours, it is ensured that bin-levels at different levels are not less than 80% before leaving offices, for producing 65 tons of three-dimensionals daily
Hollow pet staple fiber device, caching raw material is up to 150 tons；And it is capable of the mixing raw materials of a variety of different proportions of Configuration Online, and
It realizes that the waiting period in drying process carries out predrying, improves later stage drying efficiency.
As preferred embodiment, the interim dryness storehouse output end becomes frequency ratio by the first electromagnetic switch valve or third
Example revolving valve is connected to system subordinate drying system.
As preferred embodiment, the interim dryness storehouse includes interior storehouse, and is installed on the heating jacket on the outside of interior storehouse,
It is equipped with one on the interior storehouse and vacuumizes ring flange.
As preferred embodiment, the batch mixing buffer bin output end is equipped with sub-material conveyer；It is described interim dry
Dry storehouse is installed on sub-material conveyer its discharge end；It is provided with the second electromagnetic switch between the interim dryness storehouse and sub-material conveyer
Valve.
As preferred embodiment, the first sub-material conveyer and sub-material conveyer include enclosed outer tube；Institute
It states and is provided with feed inlet in the middle part of outer tube top surface；The outer tube bottom surface both side is provided with discharge port；It is equipped on the inside of the outer tube defeated
Send band；The conveyer belt its driven by either-rotation motor.
Its dispensing technique of above-mentioned polyester bottle slice raw material feeding system is specific as follows：
The first step configures feeding system, and white tiles feed bin, blue white tiles feed bin, miscellaneous feed bin and particle feed bin are configured by PLC system
The discharging ratio of its first frequency conversion ratio revolving valve, ratio are at least arranged two groups, and then, configuration batch mixing buffer bin stores respectively
A kind of raw material of ratio completes configuration by the positive and negative rotation of sub-material conveyer and discharging ratio binding, and finally configuration is interim dry
Warehouse receipt is solely fed or is staggeredly fed, and individually when feed, one drying system of each interim dryness storehouse connection is multiple when being staggeredly fed
Interim dryness storehouse is configured staggeredly to be fed to drying system respectively；
Second step feeds intake, and dispensing is sent the batch mixing to corresponding ratio to buffer material by frequency conversion ratio revolving valve respectively according to discharging ratio
Storehouse, and by interim dryness storehouse complete heating in vacuum predrying after, by staggeredly feed or individually be fed to drying system feed.
As preferred embodiment, when described its work of interim dryness storehouse, the electromagnetic switch valve of entrance, and its outlet
The first electromagnetic switch valve or third frequency conversion ratio revolving valve be turned off.
As preferred embodiment, the first electromagnetic switch valve or third frequency conversion ratio of its outlet of the interim dryness storehouse
Revolution threshold switch itself and the pumped vacuum systems that vacuumizes on ring flange are normally opened and normally closed switch relationship.
The present invention compared with prior art, polyester bottle slice raw material feeding system of the invention and its charging technology, raw material
Ingredient continuous-stable makes the stabilization etc. of follow-up large-scale combination machine continuous and steady operation, subsequent technique be provided with premise guarantee；It avoids
Caused by raw material fluctuates the material returned, the losses such as release；Product indices are stablized, and quality difference between batch is almost eliminated, and use
Family satisfaction is high；High hopper caches, and has saved the stacking area of raw material storage to a certain extent, increases turnover storage capacity, because
Bottle piece bulk density only about 300Kg/m3；Post recruitment cost reduces 2/3, and the operating cost that feeds intake significantly reduces, in waiting period
Predrying is completed, Hou Qiu drying efficiencies are improved.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
Specific implementation mode
Polyester bottle slice raw material feeding system as shown in Figure 1 and its charging technology include the PLC system of complete machine control, and
300m3White tiles feed bin 1,300 m3Blue white tiles feed bin 2,30 m3Miscellaneous feed bin 3 and 10 m3Particle feed bin 4；It is described white
Piece feed bin 1, blue white tiles feed bin 2, miscellaneous feed bin 3 and its bottom of particle feed bin are equipped with the first frequency conversion ratio revolving valve 5；Described
One frequency conversion ratio revolving valve, 5 output end is all connected to a long side spiral flood dragon device 6；6 output end of long side spiral flood dragon device connects
It is connected to enclosed first sub-material conveyer 7；The first sub-material conveyer 7 is connected respectively to batch mixing buffer bin 8；It is described mixed
Material 8 output end of buffer bin is connected to interim dryness storehouse 10 by the second frequency conversion ratio revolving valve 9；According to different material (white tiles,
Blue white tiles, miscellaneous, particulate material) it is conveyed respectively into caching in different feed bins；Bin bottom discharge port is utilized respectively frequency conversion ratio
Revolving valve, according to production different cultivars quantitative discharging；Four bin bottom outlets same root long side spiral flood dragon device series connection phase
It connects, together feeding system subordinate drying process；Only need day shift operation in 8 hours, it is ensured that bin-levels at different levels are not less than before leaving offices
80%, for producing 65 tons of three-dimensional hollow PET staple fiber plants daily, caching raw material is up to 150 tons；And can Configuration Online it is a variety of not
Mixing raw materials in proportion, and realize that the waiting period in drying process carries out predrying, improve later stage drying efficiency.
In another embodiment, 10 output end of interim dryness storehouse is returned by the first electromagnetic switch valve or third frequency conversion ratio
Rotary valve 11 is connected to system subordinate drying system.
In another embodiment, the interim dryness storehouse 10 includes interior storehouse 101, and is installed on the heating jacket on the outside of interior storehouse
102, one, which is equipped with, on the interior storehouse 101 vacuumizes ring flange 103.
In another embodiment, 8 output end of batch mixing buffer bin is equipped with sub-material conveyer 12；The interim dryness storehouse
10 are installed on sub-material conveyer 12 its discharge end；It is provided with the second electromagnetism between the interim dryness storehouse 10 and sub-material conveyer 12
Switch valve 13.
In another embodiment, the first sub-material conveyer 7 and sub-material conveyer 12 include enclosed outer tube 71；It is described
It is provided with feed inlet in the middle part of 71 top surface of outer tube；71 bottom surface both side of the outer tube is provided with discharge port；It is equipped on the inside of the outer tube
Conveyer belt 72；The conveyer belt 72 its driven by either-rotation motor 73.
Its dispensing technique of above-mentioned polyester bottle slice raw material feeding system is specific as follows：
The first step configures feeding system, and white tiles feed bin, blue white tiles feed bin, miscellaneous feed bin and particle feed bin are configured by PLC system
The discharging ratio of its first frequency conversion ratio revolving valve, ratio are at least arranged two groups, and then, configuration batch mixing buffer bin stores respectively
A kind of raw material of ratio completes configuration by the positive and negative rotation of sub-material conveyer and discharging ratio binding, and finally configuration is interim dry
Warehouse receipt is solely fed or is staggeredly fed, and individually when feed, one drying system of each interim dryness storehouse connection is multiple when being staggeredly fed
Interim dryness storehouse is configured staggeredly to be fed to drying system respectively；
Second step feeds intake, and dispensing is sent the batch mixing to corresponding ratio to buffer material by frequency conversion ratio revolving valve respectively according to discharging ratio
Storehouse, and by interim dryness storehouse complete heating in vacuum predrying after, by staggeredly feed or individually be fed to drying system feed.
In another embodiment, when described its work of interim dryness storehouse, the electromagnetic switch valve of entrance, and its outlet first
Electromagnetic switch valve or third frequency conversion ratio revolving valve are turned off.
In another embodiment, the first electromagnetic switch valve or third frequency conversion ratio revolving valve of its outlet of the interim dryness storehouse
It is normally opened and normally closed switch relationship that it, which is switched, with the pumped vacuum systems vacuumized on ring flange.
Above-described embodiment is only the better embodiment of the present invention, therefore all structures according to described in present patent application range
It makes, the equivalent change or modification that feature and principle are done, is included within the scope of present patent application.
Claims (8)
1. a kind of polyester bottle slice raw material feeding system, it is characterised in that：Include the PLC system and 300m of complete machine control3White tiles
Feed bin, 300 m3Blue white tiles feed bin, 30 m3Miscellaneous feed bin and 10 m3Particle feed bin；The white tiles feed bin, blue white tiles material
Storehouse, miscellaneous feed bin and its bottom of particle feed bin are equipped with the first frequency conversion ratio revolving valve；The first frequency conversion ratio revolving valve is defeated
Outlet is all connected to a long side spiral flood dragon device；It is defeated that the long side spiral flood dragon device output end is connected to enclosed first sub-material
Send device；The first sub-material conveyer is connected respectively to batch mixing buffer bin；The batch mixing buffer bin output end passes through frequency conversion
Ratio revolving valve is connected to interim dryness storehouse.
2. polyester bottle slice raw material feeding system according to claim 1, it is characterised in that：The interim dryness storehouse output end
It is connected to system subordinate drying system by the first electromagnetic switch valve or third frequency conversion ratio revolving valve.
3. polyester bottle slice raw material feeding system according to claim 1, it is characterised in that：The interim dryness storehouse includes interior
Storehouse, and it is installed on the heating jacket on the outside of interior storehouse, being equipped with one on the interior storehouse vacuumizes ring flange.
4. polyester bottle slice raw material feeding system according to claim 1, it is characterised in that：The batch mixing buffer bin output
End is equipped with sub-material conveyer；The interim dryness storehouse is installed on sub-material conveyer its discharge end；The interim dryness storehouse and point
It is provided with the second electromagnetic switch valve between material conveyer.
5. polyester bottle slice raw material feeding system according to claim 1, it is characterised in that：The first sub-material conveyer and
Sub-material conveyer includes enclosed outer tube；It is provided with feed inlet in the middle part of the outer tube top surface；The outer tube bottom surface both side setting
There is discharge port；Conveyer belt is installed on the inside of the outer tube；The conveyer belt its driven by either-rotation motor.
6. a kind of polyester bottle slice raw material charging technology, which is characterized in that the technique is specific as follows：
The first step configures feeding system, and white tiles feed bin, blue white tiles feed bin, miscellaneous feed bin and particle feed bin are configured by PLC system
The discharging ratio of its first frequency conversion ratio revolving valve, ratio are at least arranged two groups, and then, configuration batch mixing buffer bin stores respectively
A kind of raw material of ratio completes configuration by the positive and negative rotation of sub-material conveyer and discharging ratio binding, and finally configuration is interim dry
Warehouse receipt is solely fed or is staggeredly fed, and individually when feed, one drying system of each interim dryness storehouse connection is multiple when being staggeredly fed
Interim dryness storehouse is configured staggeredly to be fed to drying system respectively；
Second step feeds intake, and dispensing is sent the batch mixing to corresponding ratio to buffer material by frequency conversion ratio revolving valve respectively according to discharging ratio
Storehouse, and by interim dryness storehouse complete heating in vacuum predrying after, by staggeredly feed or individually be fed to drying system feed.
7. polyester bottle slice raw material charging technology according to claim 1, which is characterized in that described its work of interim dryness storehouse
When, the electromagnetic switch valve of entrance, and its first electromagnetic switch valve of outlet or third frequency conversion ratio revolving valve are turned off.
8. polyester bottle slice raw material charging technology according to claim 1, which is characterized in that its outlet of the interim dryness storehouse
The first electromagnetic switch valve or third frequency conversion ratio revolution threshold switch its with the pumped vacuum systems that vacuumizes on ring flange be normally opened
With normally closed switch relationship.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810376205.8A CN108411393A (en) | 2018-04-25 | 2018-04-25 | A kind of polyester bottle slice raw material feeding system and its charging technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810376205.8A CN108411393A (en) | 2018-04-25 | 2018-04-25 | A kind of polyester bottle slice raw material feeding system and its charging technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108411393A true CN108411393A (en) | 2018-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810376205.8A Pending CN108411393A (en) | 2018-04-25 | 2018-04-25 | A kind of polyester bottle slice raw material feeding system and its charging technology |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2636969Y (en) * | 2003-08-26 | 2004-09-01 | 江苏南大紫金智能科技有限公司 | Multicolour automatic blending centralized material supply device |
| CN202460506U (en) * | 2012-03-15 | 2012-10-03 | 莱芜市金石特种合金材料有限公司 | Micropower blender |
| CN104474963A (en) * | 2014-11-13 | 2015-04-01 | 平湖市三信机械制造有限公司 | Technology for conveniently mixing polyester bottle chips |
| CN105345942A (en) * | 2015-11-27 | 2016-02-24 | 江门市携成机械有限公司 | Automatic plastic particle supply system |
| CN205084699U (en) * | 2015-09-22 | 2016-03-16 | 盐城市顺驰机械科技有限公司 | High accuracy ratio misce bene feed proportioning system |
| CN206108426U (en) * | 2016-10-21 | 2017-04-19 | 宁波大发化纤有限公司 | PET bottle piece automatic measurement delivery system |
-
2018
- 2018-04-25 CN CN201810376205.8A patent/CN108411393A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2636969Y (en) * | 2003-08-26 | 2004-09-01 | 江苏南大紫金智能科技有限公司 | Multicolour automatic blending centralized material supply device |
| CN202460506U (en) * | 2012-03-15 | 2012-10-03 | 莱芜市金石特种合金材料有限公司 | Micropower blender |
| CN104474963A (en) * | 2014-11-13 | 2015-04-01 | 平湖市三信机械制造有限公司 | Technology for conveniently mixing polyester bottle chips |
| CN205084699U (en) * | 2015-09-22 | 2016-03-16 | 盐城市顺驰机械科技有限公司 | High accuracy ratio misce bene feed proportioning system |
| CN105345942A (en) * | 2015-11-27 | 2016-02-24 | 江门市携成机械有限公司 | Automatic plastic particle supply system |
| CN206108426U (en) * | 2016-10-21 | 2017-04-19 | 宁波大发化纤有限公司 | PET bottle piece automatic measurement delivery system |
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Application publication date: 20180817 |