CN108408771A - A kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia - Google Patents
A kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia Download PDFInfo
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- CN108408771A CN108408771A CN201810183642.8A CN201810183642A CN108408771A CN 108408771 A CN108408771 A CN 108408771A CN 201810183642 A CN201810183642 A CN 201810183642A CN 108408771 A CN108408771 A CN 108408771A
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G25/00—Compounds of zirconium
- C01G25/02—Oxides
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/04—Opacifiers, e.g. fluorides or phosphates; Pigments
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- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/0009—Pigments for ceramics
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- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/62—Submicrometer sized, i.e. from 0.1-1 micrometer
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Abstract
The invention discloses a kind of production methods of zirconium praseodymium yellow colour glaze electric-melting zirconia, are related to glaze materials technical field.Zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, cerium oxide is added and carries out melting;It is come out of the stove using the compressed air water mode of blowing and is blown hollow ball, it is dry;Grain size≤12mm Bubble zirconias are as raw material;Raw material is sent into large-size horizontal ball mill by continuous feeder and is ground, and different-grain diameter zirconium oxide abrasive ball quality proportioning 30mm in ball mill is controlled:20mm:8mm:5m is 0.9 1.1:1.3‑1.45:1.15‑1.25:1.0 1.2, Zirconium powder size distribution is controlled, the electric-melting zirconia of dispensing melting, grinding classification production is carried out by special technique, can preferably meet colorant requirement, pr-yellow material red scale value, the yellow value degree of production are higher, color is fresh and tender.Application effect of the enhancing zirconium pr-yellow material in related fields such as glaze materials.
Description
Technical field
The present invention relates to a kind of production methods of zirconium praseodymium yellow colour glaze electric-melting zirconia, belong to glaze materials technology neck
Domain.
Background technology
Since zirconia-based ceramics colour glaze either solid solution type or coated are all finally with ZrSiO4For carrier,
ZrSiO4Stable chemical performance, very strong to molten metal, acid reagent resistance to corrosion, zirconia-based ceramic colorant is studied as people
New type pigment is developed, the key areas of ceramic product quality is improved, after 20th century, each state all falls over each other use
Zirconium oxide produces colorant, the fashionable whole world of zirconia-based pigment.The colorant produced with zirconium oxide is good with colour stability, colour generation power is strong,
The advantages that compatibility is good, pure color so that colorant is smaller by firing atmosphere, base glaze composition influence, color adaptable to glaze
Expect that color saturation is big, colour generation is bright-coloured.
Zirconium pr-yellow material colour generation is vivid, in the case where addition is few, can get undertint, therefore, it is market
A kind of fabulous colorant product of upper sales volume.Zirconium pr-yellow material product quality is mainly by raw material electric-melting zirconia chemical composition, granularity
The influences such as distribution, reactivity.Colour generation ability is strong, tone is clean, low-cost zirconium pr-yellow material to produce, currently, respectively
Electric-melting zirconia manufacturer all makes great efforts how research prepares the electricity that chemical composition is reasonable, size distribution is controllable, reactivity is good
Molten zirconium oxide product.
Invention content
In view of the above-mentioned problems, technical problem to be solved by the invention is to provide a kind of systems of zirconium praseodymium yellow electric-melting zirconia
Preparation Method, can produce to obtain that grain size distribution is reasonable, the active high electric-melting zirconia of simultaneous reactions using this method, and product is used for
Zirconium pr-yellow material, pr-yellow material red scale value, the yellow value degree of production are higher, color is fresh and tender, and high temperature resistance is excellent.
A kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia of the present invention:Include the following steps:
Step S1:Zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, a certain amount of cerium oxide is then added
Carry out melting;
Step S2:After the completion of melting, electric furnace is toppled over, come out of the stove using the compressed air water mode of blowing and be blown hollow ball, it is dry;
Step S3:Select grain size≤12mm Bubble zirconias as raw material;
Step S4:Bubble zirconia raw material is sent into large-size horizontal ball mill by continuous feeder to be ground, control ball
Different-grain diameter zirconium oxide abrasive ball quality proportioning 30mm in grinding machine:20mm:8mm:5mm is 0.9-1.1:1.3-1.45:1.15-
1.25:1.0-1.2, powder grind ball mill grader FREQUENCY CONTROL in 27.5-28Hz, and wind turbine FREQUENCY CONTROL is in 43.2-
43.5Hz, it is stringent to control Zirconium powder size distribution, make powder granularity D10 controls in 0.7-0.9 μm, D50 controls in 2.6-
3.0 μm, D90 control 5.8-6.2 μm, D100 control at≤8.3 μm.
Further, in the step S1, for electric arc furnaces when refining zirconium oxide, the addition of cerium oxide is zirconium oxide
Measure the 0.25-0.35% of percentage composition.
Further, in the step S1, refining time control is 5-20min after cerium oxide is added, to control in stove
Melt uniformity.
Further, in the step S1 cerium oxide selection grade >=99.9%.
Beneficial effects of the present invention:1. proper amount of cerium oxide is incorporated into zirconium oxide melt in electric arc furnaces refining process,
High temperature resistance to promoting zirconium pr-yellow material has facilitation, can promote 30 DEG C -35 DEG C of colorant heatproof.
2. produce zirconium pr-yellow material electric-melting zirconia using the method for the present invention, by special technique carry out dispensing melting,
The electric-melting zirconia for grinding classification production, can preferably meet colorant requirement, and outstanding behaviours is that size distribution curve is reasonable, reacts
Activity is good, and pr-yellow material red scale value, the yellow value degree of production are higher, color is fresh and tender.Zirconium pr-yellow material red scale value, yellow value degree can be carried
Rise 13% or so, effectively enhance zirconium pr-yellow material the related fields such as glaze materials application effect.
Specific implementation mode
Present embodiment is described in further detail invention using following technical scheme and embodiment.
A kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia in present embodiment:Include the following steps:
Step S1:Zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, a certain amount of cerium oxide is then added
Melting is carried out, for electric arc furnaces when refining zirconium oxide, the addition of cerium oxide is the 0.25-0.35% of zirconium oxide mass percentage,
Refining time control is 5-20min after cerium oxide is added, and to control melt uniformity in stove, cerium oxide selects grade >=99.9%;
Step S2:After the completion of melting, electric furnace is toppled over, come out of the stove using the compressed air water mode of blowing and be blown hollow ball, drying;
Step S3:Bubble zirconia granularity is controlled in≤12mm;
Step S4:Bubble zirconia is sent into large-size horizontal ball mill by continuous feeder and is ground, and controls in ball mill
Different-grain diameter zirconium oxide abrasive ball quality proportioning 30mm:20mm:8mm:5mm is 0.9-1.1: 1.3-1.45:1.15-1.25:
1.0-1.2, powder grind ball mill grader FREQUENCY CONTROL in 27.5-28Hz, and wind turbine FREQUENCY CONTROL is in 43.2-43.5Hz, sternly
Lattice control Zirconium powder size distribution, make powder granularity D10 controls in 0.7-0.9 μm, D50 controls in 2.6-3.0 μm, D90
Control is in 5.8-6.2 μm, D100 controls at≤8.3 μm.
Embodiment 1
1. zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, zirconium oxide mass percentage is then added
0.3% cerium oxide carries out melting;
2. refining 10min, electric furnace is toppled over, the compressed air water mode of blowing of melt blows ball, dry;
3. crossing 12mm sieve screenings, Bubble zirconia granularity is controlled in≤12mm;
4. Bubble zirconia is sent into the ball grinder graded machine of large-size horizontal by continuous feeder and is ground, control in ball mill not
With the zirconium oxide abrasive ball quality proportioning 30mm of grain size:20mm:8mm:5mm is 0.95:1.35:1.2:1.0, powder grinds ball milling
Grader FREQUENCY CONTROL controls Zirconium powder size distribution in 27.8Hz, wind turbine FREQUENCY CONTROL in 43.2Hz, to realize;
5. finally obtained powder granularity D10 controls are controlled in 2.72 μm, D90 controls in 5.86 μm, D100 in 0.77 μm, D50 controls
System is at 8.1 μm.The above Zirconium powder is applied to zirconium pr-yellow material, and the high temperature resistance of zirconium pr-yellow material promotes 31 after tested
DEG C, pr-yellow material red scale value, the yellow value degree of production are higher, color is fresh and tender.Red scale value, yellow value degree promote 13.4%, effective enhancing
Application effect of the zirconium pr-yellow material in related fields such as glaze materials.
Embodiment 2
1. zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, zirconium oxide mass percentage is then added
0.26% cerium oxide carries out melting;
2. refining 15min, electric furnace is toppled over, the compressed air water mode of blowing of melt blows ball, dry;
3. crossing 12mm sieve screenings, Bubble zirconia granularity is controlled in≤12mm;
4. Bubble zirconia is sent into the ball grinder graded machine of large-size horizontal by continuous feeder and is ground, control in ball mill not
With the zirconium oxide abrasive ball quality proportioning 30mm of grain size:20mm:8mm:5mm is 1.05:1.4:1.16:1.2, powder grinds ball milling
Grader FREQUENCY CONTROL controls Zirconium powder size distribution in 27.5Hz, wind turbine FREQUENCY CONTROL in 43.5Hz, to realize;
5. finally obtained powder granularity D10 controls are controlled in 2.63 μm, D90 controls in 5.95 μm, D100 in 0.84 μm, D50 controls
System is at 7.87 μm.The above Zirconium powder is applied to zirconium pr-yellow material, and the high temperature resistance of zirconium pr-yellow material promotes 33 after tested
DEG C, pr-yellow material red scale value, the yellow value degree of production are higher, color is fresh and tender.Red scale value, yellow value degree promote 14.1%, effective enhancing
Application effect of the zirconium pr-yellow material in related fields such as glaze materials.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (4)
1. a kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia, it is characterised in that:Specifically production method is:Step
S1:Zircon sand is refined in electric arc furnaces after desiliconization with carbon reducing agent, a certain amount of cerium oxide is then added and carries out melting;
Step S2:After the completion of melting, electric furnace is toppled over, come out of the stove using the compressed air water mode of blowing and be blown hollow ball, it is dry;
Step S3:Select grain size≤12mm Bubble zirconias as raw material;
Step S4:Bubble zirconia raw material is sent into large-size horizontal ball mill by continuous feeder to be ground, control ball
Different-grain diameter zirconium oxide abrasive ball quality proportioning 30mm in grinding machine:20mm:8mm:5mm is 0.9-1.1:1.3-1.45:1.15-
1.25:1.0-1.2, powder grind ball mill grader FREQUENCY CONTROL in 27.5-28Hz, and wind turbine FREQUENCY CONTROL is in 43.2-
43.5Hz, it is stringent to control Zirconium powder size distribution, make powder granularity D10 controls in 0.7-0.9 μm, D50 controls in 2.6-
3.0 μm, D90 control 5.8-6.2 μm, D100 control at≤8.3 μm.
2. a kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia according to claim 1, it is characterised in that:Institute
For electric arc furnaces when refining zirconium oxide, the addition of cerium oxide is the 0.25- of zirconium oxide mass percentage in the step S1 stated
0.35%。
3. a kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia according to claim 1, it is characterised in that:Institute
In the step S1 stated, refining time control is 5-20min after cerium oxide is added.
4. a kind of production method of zirconium praseodymium yellow colour glaze electric-melting zirconia according to claim 1, it is characterised in that:Institute
Selection grade >=99.9% of cerium oxide in the step S1 stated.
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CN201810183642.8A CN108408771B (en) | 2018-03-06 | 2018-03-06 | Production method of fused zirconia for yellow zirconium praseodymium glaze |
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CN201810183642.8A CN108408771B (en) | 2018-03-06 | 2018-03-06 | Production method of fused zirconia for yellow zirconium praseodymium glaze |
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CN108408771B CN108408771B (en) | 2020-04-21 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110961570A (en) * | 2019-12-31 | 2020-04-07 | 三祥新材股份有限公司 | Preparation method of zirconium oxide composite spray coating for metal mold casting |
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CN101695679A (en) * | 2009-10-30 | 2010-04-21 | 蚌埠中恒新材料科技有限责任公司 | Method for producing electric-melting zirconia used for yellow zirconium praseodymium glaze |
CN102745745A (en) * | 2012-07-30 | 2012-10-24 | 焦作市科力达科技有限公司 | Method for producing electric melting zirconia for zirconium iron pink glazes |
CN102803181A (en) * | 2009-12-24 | 2012-11-28 | 法商圣高拜欧洲实验及研究中心 | Powder comprising zirconia granules |
CN103011907A (en) * | 2013-01-16 | 2013-04-03 | 焦作市科力达科技有限公司 | Production method of zirconium praseodymium yellow |
CN103011906A (en) * | 2013-01-16 | 2013-04-03 | 焦作市科力达科技有限公司 | Production method of zirconium vanadium blue |
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2018
- 2018-03-06 CN CN201810183642.8A patent/CN108408771B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101695679A (en) * | 2009-10-30 | 2010-04-21 | 蚌埠中恒新材料科技有限责任公司 | Method for producing electric-melting zirconia used for yellow zirconium praseodymium glaze |
CN102803181A (en) * | 2009-12-24 | 2012-11-28 | 法商圣高拜欧洲实验及研究中心 | Powder comprising zirconia granules |
CN102745745A (en) * | 2012-07-30 | 2012-10-24 | 焦作市科力达科技有限公司 | Method for producing electric melting zirconia for zirconium iron pink glazes |
CN103011907A (en) * | 2013-01-16 | 2013-04-03 | 焦作市科力达科技有限公司 | Production method of zirconium praseodymium yellow |
CN103011906A (en) * | 2013-01-16 | 2013-04-03 | 焦作市科力达科技有限公司 | Production method of zirconium vanadium blue |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110961570A (en) * | 2019-12-31 | 2020-04-07 | 三祥新材股份有限公司 | Preparation method of zirconium oxide composite spray coating for metal mold casting |
CN110961570B (en) * | 2019-12-31 | 2021-05-25 | 三祥新材股份有限公司 | Preparation method of zirconium oxide composite spray coating for metal mold casting |
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