CN108408320B - A kind of steel plate distribution method based on manpower intervention - Google Patents
A kind of steel plate distribution method based on manpower intervention Download PDFInfo
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- CN108408320B CN108408320B CN201810145962.4A CN201810145962A CN108408320B CN 108408320 B CN108408320 B CN 108408320B CN 201810145962 A CN201810145962 A CN 201810145962A CN 108408320 B CN108408320 B CN 108408320B
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- steel plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The present invention relates to the distribution methods that Wide and Thick Slab factory steel plate enters finished room, more particularly to a kind of steel plate distribution method based on manpower intervention.The present invention reaches the reasonable distribution of steel plate according to Steel Plate Information and actual conditions (such as equipment state, special instruction) under artificial earlier intervention, realizes automated job, the present invention can also preferably meet the needs of live cross-check information.
Description
Technical field
The present invention relates to the distribution methods that Wide and Thick Slab factory steel plate enters finished room, are situated between more particularly to one kind based on artificial
The steel plate distribution method entered.
Background technique
Modernized Wide Heavy Plate Mill generally uses Computer Control Technology, i.e. Basic automation control system, process automation control
System processed, manufacture automatic control system.Basic automation control system and automatic process control system system are carried out in line material
Tracking, manufacture automatic control system realize the management of live steel plate.As process industry, the steel plate of Wide and Thick Slab producing line is by each
After process processes Meet Customer Requirements, the stacking of finished room place is entered by way of roller transport, to do to client's delivery
Prepare.The method that usual manufacture automatic control system can recommend stack position, i.e. steel plate by roller-way from preceding working procedure toward finished product
In warehouse transportational process, after being detected by the detection component of Basic automation control system, trigger process automation control system
System tracking event, manufacture automatic control system issue steel plate in the stowed location code of finished room, so that steel plate transport be arrived
Procedure position after scheduled.
However, the design scheme of this passage encounters many site problems: being 1. able to satisfy the stack position of steel plate stowed location
Code is not unique, and computer cannot provide a determining position;2. not adapting to scene and the market situation of many variations.
Intelligent algorithm logic proposes that clear demand is also highly difficult.Due to above difficulty, manufacture automatic control system and process are automatic
The relevant field that networked control systems communicate text is sky, and practical is Wide and Thick Slab factory operator according to Steel Plate Information, automatic in production
After being inquired on networked control systems, manually by steel plate transport to desired position.The adverse effect of this operational method mainly has:
1) the whereabouts information system of steel plate can not record, and be not easy to material tracking informationization;
2) steel plate transport to predetermined position when need to be manually operated roller-way, operating efficiency is low and easily goes wrong;It is handled
Measure is manual mode;
3) it cannot drive a vehicle from trend when on steel plate to finished product collecting frame and send driving handling instruction;Its treatment measures is
Handling instruction is issued manually.
Summary of the invention
The steel plate distribution method based on manpower intervention that the object of the present invention is to provide a kind of, according to Steel Plate Information and practical feelings
Condition (such as equipment state, special instruction) reaches the reasonable distribution of steel plate under artificial earlier intervention, realizes automated job, this
Invention can also preferably meet the needs of live cross-check information.
The technical scheme is that;A kind of steel plate distribution method based on manpower intervention, is controlled using basic automatization
System allows steel plate to be automatically stopped before operating room, and operator is allowed to carry out the core of information and automatic process control system system information in kind
It is right, if information unanimously if carry out the operation of next step, allow steel plate to enter finished room;Operator shows if information is inconsistent
Field investigation, information adjustment, allow steel plate to enter finished room again after information in kind is consistent with automatic process control system system information;
Operator passes through manufacture automatic control system queries to steel after information in kind is consistent with automatic process control system system information
A most suitable position code is selected in the possible whereabouts position of plate, and starting text is sent, and manufacture automatic control system is to slave computer
Accurate, unique location information is sent, slave computer executes order and steel plate is transported to designated position.
Further, when all positions of manufacture automatic control system recommendation all cannot meet the needs, it is manually entered finger
Fixed position, or slave computer is passed to by way of text.
Further, scene uses 13 detection gratings, wherein 1 roller-way edge being located at before operating room, stops for steel plate
Fastening position;6 are located on finished room roller-way, and the roller-way for steel plate in each area positions;6 are located at collecting frame entrance
Edge, for judging whether steel plate has served collecting frame.
Further, after steel plate stops, operator directly observes the spray printing identification code of surface of steel plate, by itself and process automation
Plate number in control system is compared to pair, if unanimously, the plate number being inputted in manufacture automatic control system, inquires recommendation
Location information or selected one item are manually entered;Field investigation, information adjustment are carried out if inconsistent, to information in kind and
After automatic process control system system information is consistent, the plate number is inputted in manufacture automatic control system, inquires the position of recommendation
Confidence breath or selected one item are manually entered.
Further, information is conveyed to automatic process control system system by manufacture automatic control system by way of text
System, automatic process control system system send information to Basic automation control system again, and Basic automation control system is being received
Information will be received to after information, while being sent to slave computer as the trigger condition of steel plate starting operation, basic automatization control
System processed is transported steel plate toward finished room by roller-way, is transported to after finished room and is passed through slave computer again for steel plate handling to finger
Positioning is set.
Further, slave computer includes driving system, and the Basic automation control system automatic trigger generates driving handling
Steel plate is lifted by crane and is transported to designated position by instruction, driving system control crane.
The beneficial effects of the invention are as follows;Material distribution method based on manpower intervention of the invention, will put in storage in steel plate
Grasp when library, according to system recommendation and people to information apt to change, it is determined that unique specific whereabouts, with this method, Neng Gouyou
It is avoided to determine to effect logic judgment complicated when unique whereabouts, also improves the degree of automation, production efficiency, be applicable to
In all kinds of Wide and Thick Slab producing line steel plate storages, also it is applicable in the enterprise of other consecutive productions.
Detailed description of the invention
Fig. 1 is the site layout project figure of equipment and detecting element.
Fig. 2 is the schematic diagram of picture design in manufacture automatic control system.
Fig. 3 is the query result in embodiment 2.
Fig. 4 is the query result of embodiment 3.
Fig. 5 is the query result of embodiment 4.
A represents A grating in Fig. 1, and B represents B grating, and C represents C grating.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent;In order to better illustrate this embodiment, attached
Scheme certain components to have omission, zoom in or out, does not represent the size of actual product;To those skilled in the art,
The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of positional relationship is described in attached drawing
Illustrate, should not be understood as the limitation to this patent.
Embodiment 1;
A kind of steel plate distribution method based on manpower intervention, using Basic automation control system by steel plate before operating room
Be automatically stopped, operator allowed to carry out the verification of in kind information and automatic process control system system information, if information unanimously if carry out
The operation of next step, allows steel plate to enter finished room;Operator carries out field investigation, information adjustment if information is inconsistent, to
Steel plate is allowed to enter finished room again after information in kind is consistent with automatic process control system system information;Operator in information in kind and
After automatic process control system system information is consistent, by manufacture automatic control system queries to the possible whereabouts position of steel plate,
A selected most suitable position code, starting text are sent, and manufacture automatic control system conveys information by way of text
To automatic process control system system, automatic process control system system sends information to Basic automation control system again, basis
After receiving information, automatic trigger starts while generating driving handling instruction using the signal as steel plate automatic control system
The trigger condition of operation, Basic automation control system are transported steel plate toward finished room by roller-way, are transported to finished room
Afterwards, steel plate is lifted by crane and is transported to designated position by driving system control crane.
Material distribution method based on manpower intervention of the invention be using detection grating, Basic automation control system,
Automatic process control system system, manufacture automatic control system, steel plate conveying roller carry out.Steel plate stops automatically in a fixed position
Only, on the manufacture automatic control system recommendation stack position information inquiry picture of manpower intervention approach setting, design is containing a soft key " hair
L2 " is sent to facilitate operation;A communication text is added between control system, connects control systems at different levels.
A kind of material distribution method based on manpower intervention of the invention, scene use 13 detection gratings, one of A
Grating is located at the roller-way edge before operating room, stops positioning for steel plate;6 B gratings are located at the upper of finished room roller-way,
Roller-way for steel plate in each area positions;6 C gratings are located at collecting frame ingress edge, for judging whether steel plate has sent
Upper collecting frame.It is specifically shown in Fig. 1.
Detailed process of the invention is;
Steel plate is transported in roller-way high speed, speed 2.0m/s, according to tracking Basic automation control system real-time tracking position
It sets the pre-decelerating at about 2.5 meters of distance A grating and reaches A stop position to steel plate head, A grating is touched to 1.0m/s
Hair, Basic automation control system provide stop signal, and the position of steel plate head distance A grating 500mm stops;
Operator directly observes the spray printing identification code of surface of steel plate, by itself and the plate phase in automatic process control system system
Compare, if unanimously, the plate number is inputted in manufacture automatic control system, inquire recommendation information or selected one item or
It is manually entered;Picture design Fig. 2 in manufacture automatic control system.Field investigation, information adjustment are carried out if inconsistent, to reality
The plate number is inputted after object information is consistent with system information in manufacture automatic control system, inquires recommendation information, or selected
One item is manually entered;" sending L2 " button is finally clicked, information is conveyed to process automation control by way of text
System processed, automatic process control system system send information to Basic automation control system again;
Basic automation control system will receive information as the triggering item of steel plate starting operation after receiving information
Part, roller bed rotation transport steel plate toward finished room, and travelling speed accelerates to stable operation after 2.0m/s.According to tracking basis
At about 2.5 meters of distance B grating, pre-decelerating is to 1.0m/s for automatic control system real-time tracking position, to steel plate head
B stop position is reached, B grating is triggered, and Basic automation control system provides stop signal, steel plate head distance B grating
The position of 500mm stops, and at this moment collecting frame lifting beam is lifted automatically, and lifting executes traversing movement afterwards in place, and steel plate is transported
It is sent to collecting frame, when steel plate edge leaves rack edge C grating, collecting frame stops traversing movement, and lifting beam drops to
Initial lower position, while the instruction that steel plate needs to lift by crane is sent to driving system, the movement after clicking " sending L2 " button is by driving a vehicle
System, which is automatically performed, is transported to designated position, and operator only monitors.
Embodiment 2;
Steel plate number is 7815110, and product thickness T is 18.5mm, product width 3367mm, product length
23109mm。
Steel plate number is 7815110 with the speed operation of 2.0m/s, until being decelerated to when 2.5m before A grating
1.0m/s executes stopping after being triggered to A grating, and operator checks by information, finds information in kind and process automation control
System information processed is consistent, is then 7815110 in the library inquiry picture input steel plate number that enters of manufacture automatic control system, obtains
To such as Fig. 3.
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks first trip after comprehensively considering
RA3402 is met the requirements, without any changes, clicks directly on " sending L2 button ".
Basic automation control system executes the positioning instruction of RA3402, and it is corresponding fixed that steel plate is transported to RA3402
At position;After RA3402 roller-way positions, collecting frame lifting beam is lifted, and collecting frame is traversing;When steel plate leaves collection table
When frame entrance C grating, traversing movement stops, and lifting beam drops to initial position.
Embodiment 3;
Steel plate number is 7815312, and product thickness T is 16.0mm, product width 2000mm, product length 9660mm.
Steel plate number is 7815312 with the speed operation of 2.0m/s, until being decelerated to 1.0m/ when 2.5m before A grating
S executes stopping after being triggered to A grating.Operator checks by information, finds information in kind and automatic process control system system
Unite information it is consistent, then manufacture automatic control system enter library inquiry picture input steel plate number be 7815312, obtain as
Fig. 4.
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks the second row after comprehensively considering
TA5002 can more preferably be met the requirements, and then reelect the second row, and target stack position number is automatically updated into TA5002, click " hair later
L2 " button is sent, Basic automation control system executes the positioning instruction of TA5002, and it is corresponding that steel plate is transported to TA5002
Positioning at.
After TA5002 roller-way positions, collecting frame lifting beam is lifted, and collecting frame is traversing;When steel plate leaves collection
When rack entrance C grating, traversing movement stops, and lifting beam drops to initial position.
Embodiment 4;
Steel plate number is 7816231, and product thickness T is 16.0mm, product width 2000mm, product length
9660mm。
Steel plate number is 7816231 with the speed operation of 2.0m/s, until it is decelerated to 1.0m/s when 2.5m before A grating,
Stopping is executed after being triggered to A grating, operator checks by information, finds information and automatic process control system system in kind
Information is consistent, is then 7816231 in the library inquiry picture input steel plate number that enters of manufacture automatic control system, obtains such as figure
5。
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks the pile recommended after comprehensively considering
Position is then manually entered SA5006 in the frame of target stack position without suitable, clicks " sending L2 " button later, basis from
Dynamic networked control systems execute the positioning instruction of SA5006, and steel plate is transported at the corresponding positioning of SA5006.
After SA5006 roller-way positions, collecting frame lifting beam is lifted, and collecting frame is traversing;When steel plate leaves collection
When rack entrance C grating, traversing movement stops, and lifting beam drops to initial position.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
Made any modifications, equivalent replacements, and improvements etc., should be included in the claims in the present invention within the spirit and principle of invention
Protection scope within.
Claims (6)
1. a kind of steel plate distribution method based on manpower intervention, which is characterized in that using Basic automation control system by steel plate
It is automatically stopped before operating room, allows operator to carry out the verification of information and automatic process control system system information in kind, if information
Operation that is consistent then carrying out next step, allows steel plate to enter finished room;Operator carries out field investigation, letter if information is inconsistent
Breath adjustment, allows steel plate to enter finished room again after information in kind is consistent with automatic process control system system information;Operator exists
It is possible to steel plate by manufacture automatic control system queries after information in kind is consistent with automatic process control system system information
A most suitable position code is selected in whereabouts position, and starting text is sent, and manufacture automatic control system sends quasi- to slave computer
Really, uniquely location information, slave computer execute order and steel plate are transported to designated position.
2. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that automatic in production
When all positions that networked control systems are recommended all cannot meet the needs, it is manually entered specified position, or by way of text
It is passed to slave computer.
3. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that scene uses 13
A detection grating, wherein 1 roller-way edge being located at before operating room, stops positioning for steel plate;6 are located at finished room
On roller-way, the roller-way for steel plate in each area is positioned;Whether 6 are located at collecting frame ingress edge, for judging steel plate
Serve collecting frame.
4. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that steel plate stops
Afterwards, operator directly observes the spray printing identification code of surface of steel plate, by it compared with the plate number in automatic process control system system pair,
If consistent, the plate number is inputted in manufacture automatic control system, inquire recommendation location information or selected one item or
It is manually entered;Field investigation, information adjustment are carried out if inconsistent, to information in kind and automatic process control system system information one
After cause, the plate number is inputted in manufacture automatic control system, inquires the location information or selected one item or manual of recommendation
Input.
5. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that production automation
Information is conveyed to automatic process control system system by control system by way of text, and automatic process control system system again will letter
Breath is sent to Basic automation control system, and Basic automation control system is after receiving information, while being sent to slave computer
Information will be received as the trigger condition of steel plate starting operation, Basic automation control system is by roller-way by steel plate toward finished bin
Library is transported, and is transported to after finished room and is passed through slave computer again for steel plate handling to designated position.
6. a kind of steel plate distribution method based on manpower intervention according to claim 5, which is characterized in that the slave computer
Including driving system, the Basic automation control system automatic trigger generates driving handling instruction, and driving system controls crane
Steel plate is lifted by crane and is transported to designated position.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06305506A (en) * | 1993-04-28 | 1994-11-01 | Hitachi Zosen Corp | Storage and storing & shipping equipment for steel plate |
CN101145051A (en) * | 2007-09-20 | 2008-03-19 | 广东韶钢松山股份有限公司 | Plate production line stacking procedure automated control technology |
CN103295116A (en) * | 2013-05-14 | 2013-09-11 | 东方电气集团东方电机有限公司 | Intelligent steel plate warehouse management system |
CN103612860A (en) * | 2013-11-23 | 2014-03-05 | 冶金自动化研究设计院 | Warehouse-in positioning and location identifying system on basis of machine vision for finished wide and thick plate product warehouse |
CN104484781A (en) * | 2014-11-14 | 2015-04-01 | 广州宝钢南方贸易有限公司 | Internet of Things technology-based steel cargo fast storage operation device and method |
-
2018
- 2018-02-12 CN CN201810145962.4A patent/CN108408320B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06305506A (en) * | 1993-04-28 | 1994-11-01 | Hitachi Zosen Corp | Storage and storing & shipping equipment for steel plate |
CN101145051A (en) * | 2007-09-20 | 2008-03-19 | 广东韶钢松山股份有限公司 | Plate production line stacking procedure automated control technology |
CN103295116A (en) * | 2013-05-14 | 2013-09-11 | 东方电气集团东方电机有限公司 | Intelligent steel plate warehouse management system |
CN103612860A (en) * | 2013-11-23 | 2014-03-05 | 冶金自动化研究设计院 | Warehouse-in positioning and location identifying system on basis of machine vision for finished wide and thick plate product warehouse |
CN104484781A (en) * | 2014-11-14 | 2015-04-01 | 广州宝钢南方贸易有限公司 | Internet of Things technology-based steel cargo fast storage operation device and method |
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