CN108408320A - A kind of steel plate distribution method based on manpower intervention - Google Patents
A kind of steel plate distribution method based on manpower intervention Download PDFInfo
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- CN108408320A CN108408320A CN201810145962.4A CN201810145962A CN108408320A CN 108408320 A CN108408320 A CN 108408320A CN 201810145962 A CN201810145962 A CN 201810145962A CN 108408320 A CN108408320 A CN 108408320A
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- steel plate
- control system
- information
- automatic
- method based
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The present invention relates to the distribution methods that Wide and Thick Slab factory steel plate enters finished room, more particularly to a kind of steel plate distribution method based on manpower intervention.The present invention is according to Steel Plate Information and actual conditions(Such as equipment state, special instruction)Reach the reasonable distribution of steel plate in the case where manually intervening in advance, realizes that automated job, the present invention can also preferably meet the needs of live cross-check information.
Description
Technical field
The present invention relates to the distribution methods that Wide and Thick Slab factory steel plate enters finished room, are situated between based on artificial more particularly to one kind
The steel plate distribution method entered.
Background technology
Modernized Wide Heavy Plate Mill generally uses Computer Control Technology, i.e. Basic automation control system, process automation control
System processed, manufacture automatic control system.Basic automation control system and automatic process control system system are carried out in line material
Tracking, manufacture automatic control system realize the management of live steel plate.As process industry, the steel plate of Wide and Thick Slab producing line is by each
After process processes Meet Customer Requirements, the stacking of finished room place is entered by way of roller transport, to be done to client's delivery
Prepare.The method that usual manufacture automatic control system can recommend stack position, i.e. steel plate by roller-way from preceding working procedure toward finished product
In warehouse transportational process, after being detected by the detection component of Basic automation control system, trigger process automation control system
Unite tracking event, manufacture automatic control system issue steel plate finished room stowed location code, so that steel plate transport be arrived
Procedure position after scheduled.
However, the design scheme of this passage encounters many site problems:1. the stack position of steel plate stowed location can be met
Code is not unique, and computer cannot provide a determining position;2. not adapting to scene and the market situation of many variations.
Intelligent algorithm logic proposes that clear demand is also highly difficult.Due to above difficulty, manufacture automatic control system and process are automatic
The relevant field that networked control systems communicate text is sky, and practical is Wide and Thick Slab factory operator according to Steel Plate Information, automatic in production
After being inquired on networked control systems, manually by steel plate transport to desired position.The adverse effect of this operational method mainly has:
1) the whereabouts information system of steel plate can not record, and be not easy to material tracking informationization;
2) steel plate transport to precalculated position when need be manually operated roller-way, operating efficiency is low and easily goes wrong;Its treatment measures
For manual mode;
3) it cannot drive a vehicle from trend when on steel plate to finished product collecting frame and send driving handling instruction;Its treatment measures is manual
Issue handling instruction.
Invention content
The steel plate distribution method based on manpower intervention that the object of the present invention is to provide a kind of, according to Steel Plate Information and practical feelings
Condition(Such as equipment state, special instruction)Reach the reasonable distribution of steel plate in the case where manually intervening in advance, realizes automated job, this
Invention can also preferably meet the needs of live cross-check information.
The technical scheme is that;A kind of steel plate distribution method based on manpower intervention, is controlled using basic automatization
System allows steel plate to be automatically stopped before operating room, and operator is allowed to carry out the core of information and automatic process control system system information in kind
It is right, if information unanimously if carry out the operation of next step, allow steel plate to enter finished room;Operator shows if information is inconsistent
Field investigation, information adjustment, allow steel plate to enter finished room again after information in kind is consistent with automatic process control system system information;
Operator passes through manufacture automatic control system queries to steel after information in kind is consistent with automatic process control system system information
A most suitable position code is selected in the possible whereabouts position of plate, starts text and sends, manufacture automatic control system is to slave computer
Accurate, unique location information is sent, slave computer executes order and steel plate is transported to designated position.
Further, it when all positions of manufacture automatic control system recommendation all cannot meet the needs, can be manually entered
Specified position also can be passed to slave computer by the form of text.
Further, scene is using 13 detection gratings, wherein 1 roller-way edge being located at before operating room, stops for steel plate
Fastening position;6 are located on finished room roller-way, and the roller-way for steel plate in each area positions;6 are located at collecting frame entrance
Edge, for judging whether steel plate has served collecting frame.
Further, after steel plate stops, operator directly observes the spray printing identification code of surface of steel plate, by itself and process automation
Plate number in control system is compared to pair, if unanimously, the plate number being inputted in manufacture automatic control system, inquires recommendation
Location information or selected one item are manually entered;Carried out if inconsistent field investigation, information adjustment, wait for information in kind and
After automatic process control system system information is consistent, the plate number is inputted in manufacture automatic control system, inquires the position of recommendation
Confidence breath or selected one item are manually entered.
Further, information is conveyed to automatic process control system system by manufacture automatic control system by the form of text
System, automatic process control system system send information to Basic automation control system again, and Basic automation control system is being received
To after information, start the trigger condition of operation, basic automatization control while being sent to slave computer using the signal as steel plate
System by roller-way by steel plate toward finished room transport, be transported to after finished room again by slave computer by steel plate handling to specify
Position.
Further, slave computer includes driving system, and the basic automation systems automatic trigger generates driving handling instruction,
Steel plate is lifted by crane and is transported to designated position by driving system control crane.
The beneficial effects of the invention are as follows;The material distribution method based on manpower intervention of the present invention, will put in storage in steel plate
When library, the grasp according to system recommendation and people to information apt to change, it is determined that unique specific whereabouts, with this method, Neng Gouyou
It is avoided to determine to effect logic judgment complicated when unique whereabouts, also improves the degree of automation, production efficiency, be applicable to
In all kinds of Wide and Thick Slab producing line steel plate storages, also it is applicable in the enterprise of other consecutive productions.
Description of the drawings
Fig. 1 is the site layout project figure of equipment and detecting element.
Fig. 2 is the schematic diagram of picture design in manufacture automatic control system.
Fig. 3 is the query result in embodiment 2.
Fig. 4 is the query result of embodiment 3.
Fig. 5 is the query result of embodiment 4.
A represents A gratings in Fig. 1, and B represents B gratings, and C represents C gratings.
Specific implementation mode
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent;It is attached in order to more preferably illustrate the present embodiment
Scheme certain components to have omission, zoom in or out, does not represent the size of actual product;To those skilled in the art,
The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of position relationship described in attached drawing
Illustrate, should not be understood as the limitation to this patent.
Embodiment 1;
A kind of steel plate distribution method based on manpower intervention, it is automatic before operating room by steel plate using Basic automation control system
Stop, operator allowed to carry out the verification of in kind information and automatic process control system system information, if information unanimously if carry out it is next
The operation of step, allows steel plate to enter finished room;Operator carries out field investigation, information adjustment if information is inconsistent, waits for material object
Steel plate is allowed to enter finished room again after information is consistent with automatic process control system system information;Operator is in information in kind and process
After automatic control system information is consistent, by manufacture automatic control system queries to the possible whereabouts position of steel plate, select
One most suitable position code starts text and sends, and information was conveyed to by manufacture automatic control system by the form of text
Process automation control system, automatic process control system system send information to Basic automation control system again, and basis is automatic
After receiving information, automatic trigger starts the signal as steel plate while generating driving handling instruction to be run networked control systems
Trigger condition, Basic automation control system by roller-way by steel plate toward finished room transport, after being transported to finished room, row
Steel plate is lifted by crane and is transported to designated position by vehicle system control crane.
The present invention the material distribution method based on manpower intervention be using detection grating, Basic automation control system,
Automatic process control system system, manufacture automatic control system, steel plate conveying roller carry out.Steel plate stops automatically in a fixed position
Only, on the manufacture automatic control system recommendation stack position information inquiry picture of manpower intervention approach setting, design is containing a soft key " hair
L2 " is sent to be conveniently operated;A communication text is added between control system, connects control systems at different levels.
A kind of material distribution method based on manpower intervention of the present invention, scene is using 13 detection gratings, one of A
Grating is located at the roller-way edge before operating room, stops positioning for steel plate;6 B gratings are located at the upper of finished room roller-way,
Roller-way for steel plate in each area positions;6 C gratings are located at collecting frame ingress edge, for judging whether steel plate has sent
Upper collecting frame.It is specifically shown in Fig. 1.
The present invention detailed process be;
Steel plate is transported in roller-way high speed, speed 2.0m/s, is existed according to tracking Basic automation control system real-time tracking position
Pre-decelerating waits for that steel plate head reaches A stop positions, A gratings are triggered, base to 1.0m/s when about 2.5 meters of distance A gratings
Plinth automatic control system provides stop signal, and the position of steel plate head distance A gratings 500mm stops;
Operator directly observes the spray printing identification code of surface of steel plate, by it compared with the plate number in automatic process control system system
It is right, if unanimously, the plate number is inputted in manufacture automatic control system, inquire recommendation information or selected one item or hand
Dynamic input;Picture design Fig. 2 in manufacture automatic control system.Field investigation, information adjustment are carried out if inconsistent, wait for material object
The plate number is inputted after information is consistent with system information in manufacture automatic control system, inquires recommendation information, or select it
It one or is manually entered;" sending L2 " button is finally clicked, information is conveyed to automatic process control system by the form of text
System, automatic process control system system send information to Basic automation control system again;
Basic automation control system starts the trigger condition run, roller after receiving information, while using the signal as steel plate
Road rotation transports steel plate toward finished room, and travelling speed accelerates to stable operation after 2.0m/s.It is automatic according to tracking basis
Networked control systems real-time tracking position pre-decelerating in about 2.5 meters of distance B gratings waits for that steel plate head reaches B to 1.0m/s
Stop position, B gratings are triggered, and Basic automation control system provides stop signal, steel plate head distance B gratings 500mm's
Position stops, and at this moment collecting frame lifting beam is lifted automatically, and lifting executes traversing action afterwards in place, and steel plate is transported to collection
Rack, when steel plate edge leaves rack edge C grating, collecting frame stops traversing action, and lifting beam drops to initial lower position,
Steel plate being sent to driving system simultaneously and needing the instruction lifted by crane, the action clicked after " sending L2 " button is automatic by driving system
Completion is transported to designated position, and operator only monitors.
Embodiment 2;
Steel plate number is 7815110, and product thickness T is 18.5mm, product width 3367mm, product length 23109mm.
Steel plate number is run for 7815110 with the speed of 2.0m/s, until being decelerated to when 2.5m before A gratings
1.0m/s executes stopping after being triggered to A gratings, and operating personnel check by information, find information in kind and process automation control
System information processed is consistent, is then 7815110 in the library inquiry picture input steel plate number that enters of manufacture automatic control system, obtains
To such as Fig. 3.
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks first trip after considering
RA3402 is met the requirements, without any changes, is clicked directly on " sending L2 buttons ".
Basic automation control system executes the positioning instruction of RA3402, and it is corresponding fixed that steel plate is transported to RA3402
At position;After RA3402 roller-ways position, collecting frame lifting beam lifts, and collecting frame is traversing;When steel plate leaves collection table
When frame entrance C gratings, traversing action stops, and lifting beam drops to initial position.
Embodiment 3;
Steel plate number is 7815312, and product thickness T is 16.0mm, product width 2000mm, product length 9660mm.
Steel plate number is run for 7815312 with the speed of 2.0m/s, until being decelerated to 1.0m/ when 2.5m before A gratings
S executes stopping after being triggered to A gratings.Operating personnel check by information, find information in kind and automatic process control system system
Unite information it is consistent, then manufacture automatic control system enter library inquiry picture input steel plate number be 7815312, obtain as
Fig. 4.
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks the second row after considering
TA5002 can more preferably be met the requirements, and then reelect the second row, and target stack position number is automatically updated into TA5002, click " hair later
L2 " buttons, Basic automation control system is sent to execute the positioning instruction of TA5002, steel plate, which is transported to TA5002, to be corresponded to
Positioning at.
After TA5002 roller-ways position, collecting frame lifting beam lifts, and collecting frame is traversing;When steel plate leaves collection
When rack entrance C gratings, traversing action stops, and lifting beam drops to initial position.
Embodiment 4;
Steel plate number is 7816231, and product thickness T is 16.0mm, product width 2000mm, product length 9660mm.
Steel plate number is run for 7816231 with the speed of 2.0m/s, until it is decelerated to 1.0m/s when 2.5m before A gratings,
Stopping is executed after being triggered to A gratings, operating personnel check by information, find information and automatic process control system system in kind
Information is consistent, is then 7816231 in the library inquiry picture input steel plate number that enters of manufacture automatic control system, obtains such as figure
5。
Manufacture automatic control system automatically selects first trip stack position number, and operating personnel thinks the pile recommended after considering
Position is then manually entered SA5006 without suitable in the frame of target stack position, clicks " sending L2 " button later, basis from
Dynamic networked control systems execute the positioning instruction of SA5006, and steel plate is transported at the corresponding positioning of SA5006.
After SA5006 roller-ways position, collecting frame lifting beam lifts, and collecting frame is traversing;When steel plate leaves collection
When rack entrance C gratings, traversing action stops, and lifting beam drops to initial position.
Obviously, the above embodiment of the present invention be only to clearly illustrate example of the present invention, and not be pair
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
All any modification, equivalent and improvement etc., should be included in the claims in the present invention made by within the spirit and principle of invention
Protection domain within.
Claims (6)
1. a kind of steel plate distribution method based on manpower intervention, which is characterized in that using Basic automation control system by steel plate
It is automatically stopped before operating room, allows operator to carry out the verification of information and automatic process control system system information in kind, if information
Operation that is consistent then carrying out next step, allows steel plate to enter finished room;Operator carries out field investigation, letter if information is inconsistent
Breath adjustment, allows steel plate to enter finished room again after information in kind is consistent with automatic process control system system information;Operator exists
It is possible to steel plate by manufacture automatic control system queries after information in kind is consistent with automatic process control system system information
A most suitable position code is selected in whereabouts position, starts text and sends, and manufacture automatic control system sends accurate to slave computer
Really, unique location information, slave computer execute order and steel plate are transported to designated position.
2. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that automatic in production
When all positions that networked control systems are recommended all cannot meet the needs, it can be manually entered specified position, can also pass through text
Form is passed to slave computer.
3. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that scene uses 13
A detection grating, wherein 1 roller-way edge being located at before operating room, stops positioning for steel plate;6 are located at finished room
On roller-way, the roller-way for steel plate in each area positions;Whether 6 are located at collecting frame ingress edge, for judging steel plate
Serve collecting frame.
4. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that steel plate stops
Afterwards, operator directly observes the spray printing identification code of surface of steel plate, by it compared with the plate number in automatic process control system system pair,
If consistent, the plate number is inputted in manufacture automatic control system, inquire recommendation location information or selected one item or
It is manually entered;Field investigation, information adjustment are carried out if inconsistent, wait for information in kind and automatic process control system system information one
After cause, the plate number is inputted in manufacture automatic control system, inquires the location information or selected one item or manual of recommendation
Input.
5. a kind of steel plate distribution method based on manpower intervention according to claim 1, which is characterized in that production automation
Information is conveyed to automatic process control system system by control system by the form of text, and automatic process control system system again will
Information is sent to Basic automation control system, and Basic automation control system is sent to the same of slave computer after receiving information
When start the trigger condition of operation using the signal as steel plate, Basic automation control system is by roller-way by steel plate toward finished bin
Library is transported, and is transported to after finished room again by slave computer by steel plate handling to designated position.
6. a kind of steel plate distribution method based on manpower intervention according to claim 5, which is characterized in that the slave computer
Including driving system, the basic automation systems automatic trigger generates driving handling instruction, and driving system controls crane by steel
Plate is lifted by crane and is transported to designated position.
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06305506A (en) * | 1993-04-28 | 1994-11-01 | Hitachi Zosen Corp | Storage and storing & shipping equipment for steel plate |
CN101145051A (en) * | 2007-09-20 | 2008-03-19 | 广东韶钢松山股份有限公司 | Plate production line stacking procedure automated control technology |
CN103295116A (en) * | 2013-05-14 | 2013-09-11 | 东方电气集团东方电机有限公司 | Intelligent steel plate warehouse management system |
CN103612860A (en) * | 2013-11-23 | 2014-03-05 | 冶金自动化研究设计院 | Warehouse-in positioning and location identifying system on basis of machine vision for finished wide and thick plate product warehouse |
CN104484781A (en) * | 2014-11-14 | 2015-04-01 | 广州宝钢南方贸易有限公司 | Internet of Things technology-based steel cargo fast storage operation device and method |
-
2018
- 2018-02-12 CN CN201810145962.4A patent/CN108408320B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06305506A (en) * | 1993-04-28 | 1994-11-01 | Hitachi Zosen Corp | Storage and storing & shipping equipment for steel plate |
CN101145051A (en) * | 2007-09-20 | 2008-03-19 | 广东韶钢松山股份有限公司 | Plate production line stacking procedure automated control technology |
CN103295116A (en) * | 2013-05-14 | 2013-09-11 | 东方电气集团东方电机有限公司 | Intelligent steel plate warehouse management system |
CN103612860A (en) * | 2013-11-23 | 2014-03-05 | 冶金自动化研究设计院 | Warehouse-in positioning and location identifying system on basis of machine vision for finished wide and thick plate product warehouse |
CN104484781A (en) * | 2014-11-14 | 2015-04-01 | 广州宝钢南方贸易有限公司 | Internet of Things technology-based steel cargo fast storage operation device and method |
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