CN108408159B - Film coating device, film coating system and box taking fool-proofing method - Google Patents
Film coating device, film coating system and box taking fool-proofing method Download PDFInfo
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- CN108408159B CN108408159B CN201810113161.XA CN201810113161A CN108408159B CN 108408159 B CN108408159 B CN 108408159B CN 201810113161 A CN201810113161 A CN 201810113161A CN 108408159 B CN108408159 B CN 108408159B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
The invention provides a film wrapping device. The film wrapping device comprises a conveying module, a grabbing module, a detecting and positioning module, a film supplying module, a film wrapping module, a box discharging module and a control module, wherein the conveying module, the grabbing module, the detecting and positioning module, the film supplying module, the film wrapping module and the box discharging module are respectively electrically connected with the control module and controlled by the control module, and the control module can receive state information sent by the grabbing module and judge whether to control the grabbing module to grab a box body to be wrapped according to the received state information. The enveloping system provided by the invention has higher enveloping efficiency. In addition, the invention also provides a film coating system and a box taking fool-proofing method.
Description
Technical Field
The invention relates to the technical field of film coating, in particular to a film coating device, a film coating system and a method for preventing a box from being fooled.
Background
With the continuous improvement of the living standard and the progress of science and technology, electronic communication equipment has become an indispensable tool in the life of people.
At present, in the manufacturing process of electronic communication equipment, the outer shell of the electronic communication equipment generally needs to be coated with a film on the packaging box, the current coating needs to be manually coated in many times, and the working efficiency of the existing coating equipment is low.
Disclosure of Invention
In view of the above, it is desirable to provide an efficient coating apparatus, a coating system and a method for preventing a cassette from being lost.
The coating device is used for coating a box body to be coated and comprises a conveying module, a grabbing module, a detecting and positioning module, a film taking module, a coating module, a box discharging module and a control module, wherein the conveying module, the grabbing module, the detecting and positioning module, the film taking module, the coating module and the box discharging module are respectively electrically connected with the control module and controlled by the control module, the control module can receive state information sent by the grabbing module and judge whether to control the grabbing module to grab the box body to be coated according to the received state information.
Further, the detection positioning module comprises an initial box placing part, a box body detection part and a box body positioning part, wherein the initial box placing part, the box body detection part and the box body positioning part are sequentially arranged.
Further, the initial box placing part is arranged below the grabbing module, and the grabbing module can move the box body to be coated to the initial box placing part after grabbing the box body to be coated from the conveying module.
Further, box body detection portion with box portion butt setting is put to the beginning, box body detection portion is including sweeping yard module and weighing module, sweep yard module with weighing module all with the control module electricity is connected, it can be right to sweep the sign indicating number to treat the diolame box body, weighing module is used for right treat the diolame box body and weigh.
Further, still include the primary detection module, the primary detection module is close to the conveying module setting to can be used for detecting the treat capsule box body of different specifications.
The film coating system is used for performing film coating operation on a box body to be coated and comprises a plurality of film coating devices, wherein the plurality of film coating devices are linearly arranged and are sequentially connected, each film coating device is used for performing film coating operation on the box body to be coated of at least one specification, and the film coating devices are the film coating devices.
Furthermore, the transmission modules of the multiple film wrapping devices are sequentially arranged in sequence, and the box body to be wrapped can be sequentially transmitted to the transmission module of the next film wrapping device by the transmission module of the previous film wrapping device.
A box taking fool-proofing method of a film wrapping device or a film wrapping system comprises the following steps: s1, judging the state of the target module, and determining whether to grab the box body to be enveloped according to the state of the target module; s2, when the target module is in a state of not grabbing the box body to be coated, controlling the grabbing module to grab the box body to be coated; and when the target module is in a state of grabbing the box body to be coated, controlling the transmission module to transmit to a subsequent coating device or controlling the transmission module to wait until the grabbing module grabs.
Further, step S0 may be included before step S1, in which the specification of the box to be wrapped on the conveying module is first detected, and whether to grasp the wrapped box is determined according to the detection result.
Further, the target module is a grabbing module.
The enveloping device and the enveloping system provided by the invention can intelligently control the box body to be enveloped, have the effect of taking the box and preventing the box from being foolproof, ensure the continuity of the enveloping process and further improve the enveloping efficiency.
Drawings
FIG. 1 is a schematic structural view of the encapsulation system provided by the present invention.
Figure 2 is a schematic diagram of the electrical connection of the encapsulation device shown in figure 1.
Fig. 3 is a schematic view of a partial structure of the encapsulation device provided by the invention.
FIG. 4 is a flow chart of a method for preventing a capsule from being lost in the enveloping system provided by the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a coating system according to the present invention; figure 2 is a schematic diagram of the electrical connection of the encapsulation device shown in figure 1.
The capsule system 100 includes a plurality of capsule devices 10, and the plurality of capsule devices 10 are arranged in sequence, specifically, the plurality of capsule devices 10 are arranged in a straight line. The film wrapping device 10 is used for performing film wrapping operation on a box body to be wrapped, for example, performing film wrapping operation on an external packing box of a smart phone or a tablet personal computer. It is understood that the film wrapping apparatus 10 can also be used to wrap outer packages for other types of products in other embodiments, and the invention is not limited thereto. Namely, the enveloping device 10 can be adjusted correspondingly according to actual needs, so as to realize enveloping operations on the box bodies to be enveloped of different specifications. In other words, the coating device 10 can perform coating operation on at least one specification of the box body to be coated.
The film wrapping device 10 comprises a conveying module 11, a grabbing module 12, a detecting and positioning module 13, a film taking module 14, a film wrapping module 15, a control module 16, a box discharging module 17 and an initial detecting module 18. The conveying module 11, the grabbing module 12, the detecting and positioning module 13, the film taking module 14, the film wrapping module 15, the box discharging module 17 and the initial detecting module 18 are all electrically connected with the control module 16.
The conveying module 11 is used for conveying the box bodies to be coated. In order to facilitate the conveying of the box bodies to be coated, the conveying modules 11 are arranged in a straight line. In particular, the conveying module 11 is a conveyor belt. The conveyor may be provided outside the housing of the coating apparatus 10 or inside the housing of the coating apparatus 10. In this embodiment, the conveyor belt is disposed in a first direction.
The initial detection module 18 is disposed near the transfer module 11, and may be disposed above or below the transfer module 11. The primary detection module 18 is used for distinguishing the box bodies to be coated with different specifications. In this embodiment, the primary detection module 18 is used for detecting the boxes to be enveloped in two specifications; it is understood that in other embodiments, the initial detection module 18 may also be used to detect other numbers of cartridges to be enveloped, and the invention is not limited thereto. The primary detection module 18 can adopt a scanning mode, a sensor component mode or a weighing mode and the like to carry out primary detection, so that the box bodies to be coated with the film of different specifications can be distinguished. The detection by the initial detection module 18 can determine whether the box to be enveloped is enveloped in the enveloping device 10 or is conveyed backwards. Specifically, if the primary detection module 18 detects that the specification of the box to be coated is the same as that of the box to be coated which can be coated by the coating device 10, the coating device 10 performs coating operation; if the specification of the box to be coated detected by the primary detection module 18 is different from the specification of the box to be coated which can be coated by the coating device 10, the box 10 to be coated is conveyed to the following coating device 10.
The grabbing module 12 is used for grabbing the box body to be coated on the conveying module 11. The grasping module 12 is electrically connected to the control module 16. When the film wrapping device 10 is in an unsaturated working state, that is, when the gripping module 12 does not have the box body to be wrapped, the gripping module 12 grips the box body to be wrapped on the conveying module 11. The direction of movement of the gripper module 12 is perpendicular to the direction of transport of the transport module 11. Specifically, when the cassette to be enveloped is conveyed to a predetermined position by the conveying module 11, the gripping module 12 is controlled by the control module 16 so as to grip the cassette to be enveloped as required.
Referring to fig. 3, the detection positioning module 13 is configured to detect the box to be enveloped and ensure that the device inside the box to be enveloped is in a predetermined state. The detecting and positioning module 13 includes an initial cartridge placing part 131, a cartridge detecting part 132, and a cartridge positioning part 133. The initial cartridge accommodating part 131, the cartridge detecting part 132, and the cartridge positioning part 133 are sequentially arranged. The cassette to be enveloped can be moved in order from the initial cassette placing part 131 to the cassette detecting part 132 and the cassette positioning part 133.
The initial box placing part 131 is disposed below the grabbing module 12, that is, after the grabbing module 12 grabs the box to be wrapped from the conveying module 11, the box to be wrapped is moved to the initial box placing part 131. When the initial box placing part 131 is in a vacant state, the gripping module 12 immediately places the box to be wrapped, which is gripped by the gripping module, on the initial square box part 131.
The cartridge detecting unit 132 is provided in contact with the initial cartridge loading unit 131. In this embodiment, the cassette detecting part 132 and the initial casing placing part 131 are provided with a conveying device (not shown) in front thereof, and the conveying device can move the cassette to be enveloped from the initial casing placing part 131 to the cassette detecting part 132. In the present embodiment, the cartridge detecting unit 132 is provided in the same direction as the initial cartridge loading unit 131.
The box detecting part 132 is used for limiting the placing direction of the box to be enveloped and the information of the weight, the length and the like of the box to be enveloped. The cassette detecting part 132 may include a code scanning module 1321 and a weighing module 1322. The code scanning module 1321 and the weighing module 1322 are also electrically connected to the control module 16.
The code scanning module 1321 is used for scanning codes of the box body to be coated. The top surface of the box body to be coated is provided with a bar code or a two-dimensional code, and the bar code or the two-dimensional code information comprises detailed product information in the box body to be coated. If the placement direction of the box to be enveloped is incorrect, the code scanning module 1321 cannot scan out the product information of the box to be enveloped, in which case the box to be enveloped is conveyed out of the enveloping device 10 for further confirmation.
The weighing module 1322 is used for weighing the box body to be enveloped and comparing the box body to be enveloped with a preset box body to be enveloped to determine whether the weight of the box body to be enveloped is normal. Specifically, the code scanning module 1321 scans the box to be coated, so as to obtain the product information of the box to be coated, such as the specification, weight, and the like of the box to be coated. If the weight of the box to be wrapped weighed by the weighing module 1322 is different from the preset weight, the box to be packaged with abnormal weight is conveyed out of the wrapping device and conveyed out of the wrapping device 10.
The cassette positioning part 133 is configured to receive the cassette to be encapsulated detected by the cassette detecting part 132 and position the cassette to be encapsulated, so that the encapsulation module 15 can be conveniently grasped in a correct orientation.
The membrane taking module 14 is electrically connected with the control module 16. The membrane taking module 14 is used for taking out membrane materials and carrying out corresponding treatment on the membrane materials. Specifically, the control module 16 controls the film taking module 14 to select a corresponding film material according to the product information detected by the detection positioning module 13. The type of the membrane material can be various. The film taking module 14 is used for selecting corresponding film materials according to specific needs, and then moving the film materials to the position of the film wrapping module 15 to create conditions for the film wrapping of the film wrapping module 15. In this embodiment, the film taking module 14 includes a plurality of storage bins, and the storage bins can be used for storing film materials with different specifications, so as to increase the adaptability of the film wrapping device 10.
The coating module 15 is electrically connected with the control module 16 and is used for coating the box body to be coated. Specifically, when the film taking module 14 places a film material on the film wrapping module 15, the film wrapping module 15 can grab a box from the box positioning portion 133 and place the box at a corresponding position of the film material. The coating module 15 can coat the corresponding coating material on the box body to be coated. Further, the coating module 15 can completely coat the box body to be coated under the control of the control device 16.
The out-box module 17 is disposed adjacent to the encapsulation module 15 and is electrically connected to the control module 16. The capsule discharging module 17 is configured to convey the capsule to be coated out of the coating device 10 after the coating module 15 completes the coating operation of the capsule to be coated.
The control module 16 is a control component of the encapsulation device 10. The control module 16 is electrically connected with the conveying module 11, the grabbing module 12, the detecting and positioning module 13, the film taking module 14 and the film wrapping module 15. The control module 16 can control the working state of other components, so as to finally realize the enveloping process. Particularly, the control module 16 can receive the status information sent by the grabbing module 12 and the detecting and positioning module 13, and can judge whether to control the grabbing module 12 to grab the box body to be enveloped according to the received status information.
The encapsulation system 100 is assembled from a plurality of encapsulation devices 10, and the plurality of encapsulation devices 10 are arranged in a line.
The plurality of capsule devices 10 are arranged in a straight line and are electrically connected in sequence. The plurality of film wrapping devices 10 respectively comprise a conveying module 11, a grabbing module 12, a detecting and positioning module 13, a film taking module 14, a film wrapping module 15 and a control module 16. Specifically, the conveying modules 11 of the multiple film wrapping devices 10 are sequentially arranged in sequence, that is, the box to be wrapped can be conveyed from the conveying module 11 of the previous film wrapping device 10 to the conveying module 11 of the next film wrapping device 10. The control modules 16 of the plurality of coating devices 10 are electrically connected in sequence, and the adjacent control modules 16 can transmit information to each other.
Referring to fig. 4, the present invention further provides a method for preventing a capsule from being lost for a capsule wrapping apparatus or a capsule wrapping system, which mainly includes the following steps:
s1, judging the state of the target module, and determining whether to grab the box body to be enveloped according to the state of the target module;
the target module may be any one of the grabbing module 12, the initial box placing part 131, the box detecting part 132 and the box positioning part 133, which is not limited in the present invention. In the present embodiment, the target module is a grasping module 12, and the grasping module 12 is electrically connected to the control module 16. The control module 16 can receive the status information sent by the grabbing module 12, so that the control module 16 can determine whether the grabbing module 12 grabs the box to be wrapped, and thus determine whether to continue grabbing the box to be wrapped from the conveying module 11.
Step S0 may also be included before step S1:
s0, firstly, detecting the specification of the box body to be coated on the transmission module 11, and judging whether to grab the coated box body according to the detection result;
the specification of the box body to be coated on the conveying module 11 is judged through the primary detection module 18, and whether the box body to be coated is grabbed is judged according to specific conditions. Specifically, when the film wrapping device 10 wraps only a box to be wrapped in one specification, whether to grasp the box to be wrapped is determined by judging the specification of the box to be wrapped, and if the specification of the box to be wrapped meets the specification of the box to be wrapped which can be wrapped by the film wrapping device 10, the control module 16 performs subsequent judgment to determine whether to grasp the box to be wrapped; if the specification of the box to be coated is not in accordance with that of the box to be coated which can be coated by the coating device 10, the box to be coated is directly conveyed backwards. Of course, this step can be omitted when the wrapping machine 10 can perform the wrapping operation on the wrapped capsule.
S2, when the target module is in a state of not grabbing the box body to be coated, controlling the grabbing module 12 to grab the box body to be coated; when the target module is in a state of grabbing the box body to be coated, controlling the transmission module 11 to transmit to a subsequent coating device or controlling the transmission module 11 to wait until the grabbing module 12 grabs.
The enveloping device 10 and the enveloping system 100 provided by the invention can intelligently control the box body to be enveloped, have the box-taking fool-proof effect, ensure the continuity of the enveloping process and improve the enveloping efficiency.
In addition, those skilled in the art should recognize that the foregoing embodiments are illustrative only, and not limiting, and that appropriate changes and modifications can be made without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The film wrapping device is used for performing film wrapping operation on a box body to be wrapped and is characterized by comprising a transmission module, a grabbing module, a detection positioning module, a film fetching module, a film wrapping module, a box discharging module and a control module, wherein the transmission module, the grabbing module, the detection positioning module, the film fetching module, the film wrapping module and the box discharging module are respectively and electrically connected with the control module and controlled by the control module; the detection positioning module is used for detecting the box body to be coated, the film taking module comprises a plurality of bins, film materials of various specifications are stored in the bins, the control module controls the film taking module to select corresponding film materials and move the film materials to the coating module according to the product information detected by the detection positioning module, and the coating module is used for coating the corresponding film materials on the box body to be coated.
2. The encapsulation device of claim 1, wherein the detection and positioning module comprises an initial box placing portion, a box detection portion, and a box positioning portion, the initial box placing portion, the box detection portion, and the box positioning portion being arranged in sequence.
3. The encapsulation apparatus of claim 2, wherein the initial box-out station is disposed below the gripping module, and wherein the gripping module, after gripping the to-be-encapsulated box from the transfer module, moves the to-be-encapsulated box to the initial box-out station.
4. The film wrapping device of claim 3, wherein the box detection part is arranged in abutment with the initial box placing part, the box detection part comprises a code scanning module and a weighing module, the code scanning module and the weighing module are both electrically connected with the control module, the code scanning module can scan a code of the box to be wrapped to obtain product information of the box to be wrapped, the product information comprises the weight of the box to be wrapped, and the weighing module is used for weighing the box to be wrapped, comparing the product information with the product information and judging whether the box is an abnormal box according to the comparison result.
5. The encapsulation device of claim 1, further comprising a primary inspection module disposed proximate to the transport module and capable of inspecting different sizes of cases to be encapsulated.
6. The film wrapping system is used for performing film wrapping operation on a box body to be wrapped, and is characterized by comprising a plurality of film wrapping devices, wherein the plurality of film wrapping devices are arranged in a straight line and are sequentially connected, each film wrapping device is used for performing film wrapping operation on the box body to be wrapped of at least one specification, and the film wrapping devices are the film wrapping devices according to any one of claims 1 to 5.
7. The encapsulation system of claim 6, wherein the transfer modules of the plurality of encapsulation devices are sequentially positioned in tandem, and the cartridges to be encapsulated can be sequentially transferred from the transfer module of a previous encapsulation device to the transfer module of a subsequent encapsulation device.
8. A method for preventing a capsule taking fool of a capsule device or a capsule system, wherein the capsule device is the capsule device of any one of claims 1-5, and the method comprises the following steps:
s1, judging the state of the target module, and determining whether to grab the box body to be enveloped according to the state of the target module;
s2, when the target module is in a state of not grabbing the box body to be coated, controlling the grabbing module to grab the box body to be coated; when the target module is in a state of grabbing a box body to be coated, controlling the transmission module to transmit to a subsequent coating device or controlling the transmission module to wait until the grabbing module grabs;
the detection positioning module detects the transmitted box body to be coated;
the film taking module selects corresponding film materials according to the detected product information and moves the film materials to the film coating module;
and the coating module coats the corresponding coating material on the box body to be coated.
9. The method for preventing fool in taking out a box according to claim 8, further comprising step S0 before step S1, first detecting the specification of the box to be coated on the transferring module, and determining whether to take the coated box according to the detection result.
10. The box retrieval fool-proofing method according to claim 8, wherein the target module is a grasping module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810113161.XA CN108408159B (en) | 2018-02-05 | 2018-02-05 | Film coating device, film coating system and box taking fool-proofing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810113161.XA CN108408159B (en) | 2018-02-05 | 2018-02-05 | Film coating device, film coating system and box taking fool-proofing method |
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| CN108408159A CN108408159A (en) | 2018-08-17 |
| CN108408159B true CN108408159B (en) | 2020-06-05 |
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| CN107585343A (en) * | 2017-09-18 | 2018-01-16 | 青岛普力捷自动化科技有限公司 | It is a kind of can simultaneously plural mode production automatic packaging line |
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| JP4724532B2 (en) * | 2005-10-26 | 2011-07-13 | 大森機械工業株式会社 | Hyodo paper sticking device |
| CN101948020B (en) * | 2010-09-08 | 2012-11-21 | 区永辉 | Quantitative turnover box loop conveying process for cigarette packaging production line |
| CN104369888A (en) * | 2014-11-06 | 2015-02-25 | 机械工业第六设计研究院有限公司 | Intelligent identification automatic packaging system for resin wheel and cutting sheet |
| CN204998887U (en) * | 2015-09-06 | 2016-01-27 | 苏州宏奇锐自动化有限公司 | Automatic packaging assembly line |
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| CN108408159A (en) | 2018-08-17 |
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