CN108406507A - A kind of cut-off valve seat repair machine - Google Patents
A kind of cut-off valve seat repair machine Download PDFInfo
- Publication number
- CN108406507A CN108406507A CN201810146985.7A CN201810146985A CN108406507A CN 108406507 A CN108406507 A CN 108406507A CN 201810146985 A CN201810146985 A CN 201810146985A CN 108406507 A CN108406507 A CN 108406507A
- Authority
- CN
- China
- Prior art keywords
- valve seat
- cut
- grinding head
- fixed
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B15/00—Machines or devices designed for grinding seat surfaces; Accessories therefor
- B24B15/04—Machines or devices designed for grinding seat surfaces; Accessories therefor on valve members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/007—Weight compensation; Temperature compensation; Vibration damping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a kind of cut-off valve seat repair machine, including pedestal, support post, electric machine support, speed regulating motor, governor, cut-off valve seat fixator.Support post is cylinder, and lead screw is fixed on by upper and lower fixing end on support post.There is slide cartridge to be sleeved on support post on electric machine support.Lead screw passes through the screw rod bushing on electric machine support.The transmission shaft of speed regulating motor is connect by universal turn with connecting rod.Connecting rod bottom is fixed with grinding head, and grinding head outer surface is fixed with sand paper.The present invention solves the problems, such as that cut-off valve seat manual polishing is of low quality, labor intensity is big, improves the service life of shut-off valve.
Description
Technical field
The present invention relates to sugar industry shut-off valve fields, are particularly suitable for the valve seat prosthetic appliance of shut-off valve, it is specific and
Speech is exactly a kind of cut-off valve seat repair machine.
Background technology
In sugar industry, it is widely applied to shut-off valve.Shut-off valve is mainly clapped by handwheel, valve rod, valve stem nut, valve deck, valve
（Valve disc）, the part such as valve seat forms.Driving stem is rotated by handwheel, then drives valve bat to be moved in valve seat to adjust by valve rod
The flow of fluid.When Virgin sugar, each shut-off valve is often adjusted as needed, unavoidably brings abrasion and corrosion.After Virgin sugar,
It needs to overhaul shut-off valve, the contact surface that polish valve seat and valve are clapped keeps it more easy to attach, improves the tightness of shut-off valve, be more easy to
Precisely adjust the flow of liquid glucose.Existing processing mode, which relies primarily on, is manually polished with sand paper, and there are polishing unstable quality, beat
It is slow to grind speed, be easy to cause excessive polishing, shortens the service life of shut-off valve.
Invention content
To solve the above problems, the present invention proposes a kind of cut-off valve seat repair machine, grinding head is driven using motor, valve of polishing
Seated connection contacting surface improves polishing quality, reduces labor intensity.
The technical scheme is that：A kind of cut-off valve seat repair machine, including pedestal, support post, electric machine support, speed governing
Motor, governor, cut-off valve seat fixator.There are shut-off valve fixator and support post on pedestal.Support post is cylinder, silk
Bar is fixed on by upper and lower fixing end on support post.Governor and speed regulating motor are fixed on electric machine support.Governor and tune
Speed motor passes through cable connection.There is slide cartridge to be sleeved on support post on electric machine support.Lead screw passes through the screw rod bushing on electric machine support.
Rocking arm is arranged at lead screw top.The transmission shaft of speed regulating motor is connect by universal turn with connecting rod.Connecting rod bottom is fixed with grinding head,
Grinding head outer surface is fixed with sand paper.Sand paper mesh number is between 300-1800 mesh.Suitable mesh number is selected according to valve seat corrosion degree
Sand paper.
Pedestal selects steel plate, thickness to be more than 10 millimeters.For safety, end the center of gravity of valve seat repair machine meta position in the base
It sets.Ending valve seat fixator selects U-type groove steel to make, and groove width is more than 200 millimeters.Shut-off valve fixator is equipped with geometrical clamp, uses
In fixed shut-off valve.Geometrical clamp can be fixed with ribbon button, can also be used arc-shaped newspaper binder, be fixed with bolt.
Support post can use cylindrical steel, can also be made of stainless steel tube.Slide cartridge is slidably connected with support post, lead screw
Coordinate with screw rod bushing, driving motor holder moves up and down.
Photoelectric sensor is fixedly connected with electric machine support, is moved up and down with electric machine support.Photoelectric sensor inductive head is aligned
Grinding head position, the main light intensity variation for incuding grinding head and ending valve seat frictional position.Its operation principle is：Shut-off valve
Metal luster after seat inner wall polishing, surface is more smooth, higher to the reflected intensity of light.Photoelectric sensor refers to equipped with 5
Show lamp, reflection light is stronger, and the bright quantity of indicator light is more, and brightness can also increase.Operating personnel can pass through viewing lamp
Variation, judge end valve seat polishing effect.Manipulate speed regulating motor.Photoelectric sensor can also turn the intensity of illumination sensed
It is changed to control signal, automatically adjusts motor speed.Intensity of illumination signal is higher, then reduce motor speed until stop motor, from
And reach automatic protection cut-off valve seat, it avoids excessively polishing, shortens shut-off valve service life.
Increase universal turn between transmission shaft and connecting rod, it is therefore an objective to make grinding head that there is certain flexibility, it can be better
It is polished to shut-off valve inner wall.For safety, before motor does not stop, grinding head cannot be removed to cut-off valve seat.
A kind of application method of cut-off valve seat repair machine：1, suitable mesh is selected according to the size of valve seat bore and corrosion degree
Several sand paper are fixed on grinding head；2, cut-off valve seat is fixed on cut-off valve seat fixator, and by shut-off valve to be polished
Seat center is aligned with grinding head；3, the height for adjusting electric machine support, grinding head is put into valve seat, motor is then started；4, lead to
Cross the depth of rocking arm adjustment grinding head；5, the indicator light on photoelectric sensor is observed, judges effect of polishing, then regulation motor speed
Degree and grinding head position, realize the reparation of valve seat.
In order to improve the repairing quality of the contact surface of valve seat, can utilize from thick to thin（Mesh number is ascending）Sand paper is repeatedly beaten
Mill.
The design for increasing universal turn between transmission shaft and connecting rod, the flexible contact solved between valve base inner wall and sand paper are asked
Topic, avoids the safety problem that valve seat is influenced to bring by motor centrifugal force, in turn avoids the impact being rigidly connected to motor.
By adopting the above-described technical solution, manual polishing is compared, have an advantageous effect in that：1, the labor of polishing is improved
Efficiency of movement reduces the labor intensity of worker；2, polishing quality is improved；3, the service life of shut-off valve is extended.
Description of the drawings
Fig. 1 ends valve seat repair machine schematic elevation view
Drawing reference numeral explanation：1, pedestal, 2, support post, 2.1, fixing end under lead screw, 2.2, leading screw upper fixing end, 2.3, silk
Bar, 2.4, rocking arm, 3, electric machine support, 3.1, slide cartridge, 3.2, screw rod bushing, 4, governor, 5, speed regulating motor, 5.1, universal turn, 5.2
Connecting rod, 5.3, grinding head, 6, cut-off valve seat fixator, 7, cut-off valve seat, 8, photoelectric sensor.
Specific implementation mode
Below in conjunction with the accompanying drawings and specific implementation mode, the present invention is described further：
As shown in Fig. 1, a kind of cut-off valve seat repair machine, including pedestal 1, support post 2, electric machine support 3, speed regulating motor 5, tune
Fast device 4, cut-off valve seat fixator 6.There are shut-off valve fixator 6 and support post 2 on pedestal 1.Support post 2 is cylinder, silk
Bar 2.3 is fixed on by fixing end 2.1 under lead screw upper fixing end 2.2 and lead screw on support post 2.It is fixed on electric machine support 3
Governor 4 and speed regulating motor 5.Governor 4 passes through cable connection with speed regulating motor 5.There is slide cartridge 3.1 to be sleeved on branch on electric machine support 3
It supports on column.Lead screw 2.3 passes through the screw rod bushing 3.2 on electric machine support 3.Rocking arm 2.4 is arranged at 2.3 top of lead screw.The biography of speed regulating motor 5
Moving axis is connect by universal turn 5.1 with connecting rod 5.2.5.2 bottom of connecting rod is fixed with grinding head 5.3,5.3 outer surface of grinding head
It is fixed with sand paper.Sand paper mesh number is between 300-1800 mesh.The sand paper of suitable mesh number is selected according to valve seat corrosion degree.
Pedestal 1 selects steel plate, thickness to be more than 10 millimeters.For safety, end the center of gravity of valve seat repair machine among pedestal 1
Position.Ending valve seat fixator 6 selects U-type groove steel to make, and groove width is more than 200 millimeters.Shut-off valve fixator 6, which is equipped with, to be fixed
Folder, for fixed cut-off valve seat.Geometrical clamp can be fixed with ribbon button, can also be used arc-shaped newspaper binder, be fixed with bolt.
Support post 2 can use cylindrical steel, can also be made of stainless steel tube.Slide cartridge 3.1 connects with the sliding of support post 2
It connects, lead screw 2.3 coordinates with screw rod bushing 3.2, and driving motor holder 3 moves up and down.Screw rod bushing 3.2 and slide cartridge 3.1 play fixed electricity
The effect of machine support 3.Electric machine support 3 can also be rotated along support post 2.
Photoelectric sensor 8 is fixedly connected with electric machine support 3, is moved up and down with electric machine support 3.Photoelectric sensor 8 is parallel to
The transmission shaft of speed regulating motor 5.Photoelectric sensor 8 is connect by data line with governor 4.The alignment of 8 inductive head of photoelectric sensor is ground
Bistrique position, the main light intensity variation for incuding grinding head and ending valve seat frictional position.Its operation principle is：End valve seat
Metal luster after inner wall polishing, surface is more smooth, higher to the reflected intensity of light.Photoelectric sensor is equipped with 5 instructions
Lamp, reflection light is stronger, and the bright quantity of indicator light is more, and brightness can also increase.Operating personnel can pass through viewing lamp
Variation judges to end valve seat polishing effect.Manipulate speed regulating motor.Photoelectric sensor can also convert the intensity of illumination sensed
Signal in order to control automatically adjusts motor speed by governor.Intensity of illumination signal is higher, then reduces motor speed until stopping
Only motor ends valve seat to reach automatic protection, avoids excessively polishing, shorten shut-off valve service life.
Increase universal turn between transmission shaft and connecting rod, it is therefore an objective to make grinding head that there is certain flexibility, it can be better
Polishing cut-off valve base inner wall.For safety, before motor does not stop, grinding head cannot be removed to cut-off valve seat.
A kind of application method of cut-off valve seat repair machine：1, suitable mesh is selected according to the size of valve seat bore and corrosion degree
Several sand paper are fixed on grinding head；2, cut-off valve seat is fixed on cut-off valve seat fixator, and by shut-off valve to be polished
Seat center is aligned with grinding head；3, the height for adjusting electric machine support, grinding head is put into valve seat, motor is then started；4, lead to
Cross the depth of rocking arm adjustment grinding head；5, the indicator light on photoelectric sensor is observed, judges effect of polishing, then regulation motor speed
Degree and grinding head position, realize the reparation of valve seat.
In order to improve the repairing quality of the contact surface of valve seat, can utilize from thick to thin（Mesh number is ascending）Sand paper is repeatedly beaten
Mill.
The design for increasing universal turn between transmission shaft and connecting rod, the flexible contact solved between valve base inner wall and sand paper are asked
Topic, avoids the safety problem that valve seat is influenced to bring by motor centrifugal force, in turn avoids the impact being rigidly connected to motor.
By adopting the above-described technical solution, compared with manual polishing, have an advantageous effect in that：1, polishing is improved
Efficiency reduces the labor intensity of worker；2, polishing quality is improved；3, the service life of shut-off valve is extended.
Claims (3)
1. a kind of cut-off valve seat repair machine, including pedestal（1）, support post（2）, electric machine support（3）, speed regulating motor（5）, speed governing
Device（4）, cut-off valve seat fixator（6）, it is characterised in that：Pedestal（1）On have shut-off valve fixator（6）And support post（2）；Branch
Support column（2）It is cylinder, lead screw（2.3）Pass through lead screw upper fixing end（2.2）With fixing end under lead screw（2.1）, it is fixed on branch
Support column（2）On；Electric machine support（3）On be fixed with governor（4）And speed regulating motor（5）；Electric machine support（3）On have slide cartridge
（3.1）It is sleeved on support post, lead screw（2.3）Across screw rod bushing（3.2）；Lead screw（2.3）Rocking arm is arranged at top（2.4）；Speed governing electricity
Machine（5）Transmission shaft pass through universal turn（5.1）With connecting rod（5.2）Connection；Connecting rod（5.2）Bottom is fixed with grinding head
（5.3）, grinding head（5.3）Outer surface is fixed with sand paper.
2. a kind of cut-off valve seat repair machine according to claim 1, it is characterised in that：Photoelectric sensor（8）With motor branch
Frame（3）It is fixedly connected, and parallel with the transmission shaft of speed regulating motor, with electric machine support（3）It moves up and down；Photoelectric sensor（8）It is logical
Data line is crossed to connect with governor 4；Photoelectric sensor（8）Inductive head is directed at grinding head（5.3）Position, it is main incude grinding head with
End the light intensity variation of valve seat frictional position.
3. a kind of cut-off valve seat repair machine according to claim 1, it is characterised in that：A kind of cut-off valve seat repair machine makes
Use method：1., select the sand paper of suitable mesh number to be fixed on grinding head according to the size and corrosion degree of valve seat bore；2., will
Cut-off valve seat is fixed on cut-off valve seat fixator, and cut-off valve seat center to be polished is aligned with grinding head；3., adjustment electricity
The height of machine support, grinding head is put into valve seat, then starts motor；4., pass through rocking arm adjust grinding head depth；⑤、
The indicator light on photoelectric sensor is observed, judges effect of polishing, then regulation motor speed and grinding head position, realize valve seat
It repairs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810146985.7A CN108406507A (en) | 2018-02-12 | 2018-02-12 | A kind of cut-off valve seat repair machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810146985.7A CN108406507A (en) | 2018-02-12 | 2018-02-12 | A kind of cut-off valve seat repair machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108406507A true CN108406507A (en) | 2018-08-17 |
Family
ID=63128724
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810146985.7A Pending CN108406507A (en) | 2018-02-12 | 2018-02-12 | A kind of cut-off valve seat repair machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108406507A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026680A (en) * | 2022-06-23 | 2022-09-09 | 华能核能技术研究院有限公司 | Grinding method of valve sealing surface |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4287688A (en) * | 1975-11-21 | 1981-09-08 | Rino Solberg | Apparatus for grinding plane, annular surfaces, especially on faying rings in gate valves |
| CN85204727U (en) * | 1985-10-29 | 1987-05-20 | 金泓泉 | Grinding machine for check valve |
| KR20100001846A (en) * | 2008-06-27 | 2010-01-06 | 주식회사 포스코 | Apparatus for grinding clamp of roll bearing part |
| CN204382076U (en) * | 2014-12-30 | 2015-06-10 | 精晶药业股份有限公司 | The fixture of maintenance cut-off valve seat |
| CN205271641U (en) * | 2015-12-29 | 2016-06-01 | 东北石油大学 | Device is joined in marriage in sealed associate research fellow of conical surface with ration loading function |
| CN206010745U (en) * | 2016-07-05 | 2017-03-15 | 重庆市九龙坡职业教育中心 | A kind of artificial quartz in lump production burnishing device |
| CN206898997U (en) * | 2017-05-27 | 2018-01-19 | 河南能信热电有限公司 | A kind of stop valve clack grinder |
| CN208005373U (en) * | 2018-02-12 | 2018-10-26 | 广西农垦糖业集团星星制糖有限公司 | A kind of cut-off valve seat repair machine |
-
2018
- 2018-02-12 CN CN201810146985.7A patent/CN108406507A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4287688A (en) * | 1975-11-21 | 1981-09-08 | Rino Solberg | Apparatus for grinding plane, annular surfaces, especially on faying rings in gate valves |
| CN85204727U (en) * | 1985-10-29 | 1987-05-20 | 金泓泉 | Grinding machine for check valve |
| KR20100001846A (en) * | 2008-06-27 | 2010-01-06 | 주식회사 포스코 | Apparatus for grinding clamp of roll bearing part |
| CN204382076U (en) * | 2014-12-30 | 2015-06-10 | 精晶药业股份有限公司 | The fixture of maintenance cut-off valve seat |
| CN205271641U (en) * | 2015-12-29 | 2016-06-01 | 东北石油大学 | Device is joined in marriage in sealed associate research fellow of conical surface with ration loading function |
| CN206010745U (en) * | 2016-07-05 | 2017-03-15 | 重庆市九龙坡职业教育中心 | A kind of artificial quartz in lump production burnishing device |
| CN206898997U (en) * | 2017-05-27 | 2018-01-19 | 河南能信热电有限公司 | A kind of stop valve clack grinder |
| CN208005373U (en) * | 2018-02-12 | 2018-10-26 | 广西农垦糖业集团星星制糖有限公司 | A kind of cut-off valve seat repair machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026680A (en) * | 2022-06-23 | 2022-09-09 | 华能核能技术研究院有限公司 | Grinding method of valve sealing surface |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180817 |
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| WD01 | Invention patent application deemed withdrawn after publication |