CN108404930A - A kind of low-temperature denitration catalyst and preparation method thereof with nucleocapsid - Google Patents

A kind of low-temperature denitration catalyst and preparation method thereof with nucleocapsid Download PDF

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Publication number
CN108404930A
CN108404930A CN201810344121.6A CN201810344121A CN108404930A CN 108404930 A CN108404930 A CN 108404930A CN 201810344121 A CN201810344121 A CN 201810344121A CN 108404930 A CN108404930 A CN 108404930A
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nucleocapsid
low
catalyst
manganese
denitration catalyst
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郭瑞堂
李明圆
孙鹏
刘树明
刘帅伟
孙晓
刘建
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Shanghai University of Electric Power
University of Shanghai for Science and Technology
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Shanghai University of Electric Power
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
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Abstract

The present invention provides a kind of low-temperature denitration catalysts with nucleocapsid, using iron oxide and manganese oxide as active component, nucleocapsid is formed by iron oxide and manganese oxide, the manganese oxide is core portion, the iron oxide is shell portion, and the molar ratio of manganese element and ferro element is 8:5.The present invention also provides a kind of preparation methods of the low-temperature denitration catalyst with nucleocapsid, ethylene glycol solution is added in manganese nitrate sample, stirring at normal temperature, hydro-thermal process in pvc response kettle is poured this solution into, room temperature is cooled to, weighs the addition of nitric acid iron sample, stirring, ultrasonic vibration, be subsequently poured into hydro-thermal process in pvc response kettle, postcooling, be centrifugally separating to obtain sediment;Drying precipitate, calcining are finally obtained into required sample.Catalyst of the present invention can significantly improve the out of stock activity of low temperature, nitrogen selective and anti-sulfur dioxide ability.

Description

A kind of low-temperature denitration catalyst and preparation method thereof with nucleocapsid
Technical field
The invention belongs to chemical fields, are related to a kind of catalyst, and specifically a kind of low temperature with nucleocapsid is de- Denox catalyst and preparation method thereof.
Background technology
Atmosphere pollution brings prodigious influence to the life of the mankind, and nitrogen oxides is one of its major pollutants. The discharge for how effectively reducing NO_x in Air Environment has become extremely urgent problem.The selective catalytic denitrification process (SCR) skill Art is because of its efficient and technology maturation, it has also become denitrating flue gas most has effective method.And the research of denitrating catalyst performance is always It is the emphasis of SCR researchs.
Catalyst is the core product of denitrating flue gas, and quality good or not directly determines the height of denitrating flue gas efficiency, In catalytic denitration technology, catalyst is most important, and the expense in most of denitrification process both also is from the aging of catalyst and goes back The consumption of former agent.The investment cost of denitrating catalyst usually accounts for the 40%~60% of entire denitrification investment, and during " 12th Five-Year Plan " Denitrating flue gas will bring more than nearly 200 hundred million yuan of new markets to denitrating catalyst, at present the titanium dioxide system of domestic production catalyst Make technology to be monopolized by external fewer companies, therefore, it is de- to China's flue gas to research and develop the SCR denitration with independent intellectual property right Nitre development is of great importance.
In recent years, Mn, Fe metal oxides draw its higher activity and are concerned in SCR denitration direction.It receives Rice core-shell material has prodigious advantage because of its special structure and size, in skin effect, small-size effect and quantum effect. Therefore, the research of catalyst with core-casing structure becomes the popular direction of scientific research field.Prepared by composite oxides has nucleocapsid Catalyst not only compensate for the deficiency of homogenous material catalysis reaction, while it is very big to cause special construction also to have in terms of antitoxinization Raising, patent of the present invention will by hydro-thermal method prepare synthesis with nucleocapsid mechanism MnOx@FeOx catalyst and taken off for SCR Nitre reacts, and improves its catalytic efficiency and anti-SO2Poison performance.
Invention content
For above-mentioned technical problem in the prior art, the present invention provides a kind of low-temperature denitrations with nucleocapsid to urge Agent and preparation method thereof, described this low-temperature denitration catalyst with nucleocapsid and preparation method thereof will solve existing Catalyst activity in technology for low-temperature denitration of flue gas is not high, anti-sulfur dioxide poison can force difference the technical issues of.
The present invention provides a kind of low-temperature denitration catalysts with nucleocapsid, using iron oxide and manganese oxide as activearm Point, nucleocapsid is formed by iron oxide and manganese oxide, the manganese oxide is core portion, and the iron oxide is shell portion, manganese element Molar ratio with ferro element is 8:5.
The present invention also provides a kind of preparation methods of above-mentioned low-temperature denitration catalyst with nucleocapsid, including with Lower step:
1) it is 8 according to the molar ratio of manganese element and ferro element:5 weigh ferric nitrate and manganese nitrate;
2) manganese nitrate is dissolved in ethylene glycol solution;
3) solution of step 2) is transferred to hydro-thermal process in pvc response kettle;
4) suspension after reacting step 3) is cooling, shakes and ferric nitrate stirring is added;
5) mixing suspension of step 4) is transferred to hydro-thermal process in pvc response kettle;
6) it by sediment centrifugation, the cleaning after reaction, then takes out and dries, roasted at 450-500 DEG C again later It burns, roasting carries out 3-4h, obtains the low-temperature denitration catalyst with nucleocapsid.
Further, step 3) hydro-thermal reaction 9 hours at 180 DEG C, to promote the forming of manganese oxide nano granule.
Further, it is stirred under step 4) room temperature, ultrasonic vibration 1h.
Further, step 5) hydro-thermal reaction 8h at 190 DEG C in pvc response kettle so that iron oxide uniformly wraps It overlays on nano manganese oxide particle, forms nucleocapsid.
Further, step 6) be centrifuged repeatedly, alcohol washes 3 times.
Further, step 6) drying carries out 12-15h at 100-110 DEG C.
The present invention is bimetallic oxide as active component using manganese oxide, iron oxide, passes through two one-step hydrothermals synthesis tool There is the MnOx@FeOx catalyst of nucleocapsid.
XPS characterization results show that the ferro element in catalyst mainly exists with ferric iron, and that catalysis that activity is best Hydroxyl trivalent iron content in agent is especially more, and hydroxyl trivalent iron is conducive to NH4+- Bronsted acid site is increased, at the same its four The ratio of valence manganese is also enhanced, and as a result illustrates catalyst to NH3Absorption enhancing, and have stronger redox ability. And H2TPR table sign catalyst of the explanation with nucleocapsid characterizes mutually evidence with stronger redox ability, with XPS.
In addition, can be seen that the peak intensity of the catalyst with nucleocapsid much smaller than ordinary construction from the XPS of S elements Catalyst illustrates that the sulfate on its surface is less, to improve its anti-SO2Poisoning effect.
In-situ Infrared Characterization the result shows that, the L-H mechanism and E-R mechanism of the catalyst coexist, in the L-H mechanism of low-temperature zone In, increasing for iron carbonyl is conducive to ammonia in catalyst surface progress chemisorption, while absorption is easy to the nitrous acid category of reaction Group, gradually stronger Nitrates of thermal stability less.To NH after there is the MnOx@FeOx of nucleocapsid to vulcanize simultaneously3And NO Absorption is all more than what the catalyst of ordinary construction was eager to excel, which illustrates to have the catalyst of nucleocapsid to have stronger absorption Effect and anti-SO2Effect.
Catalyst of the present invention can be to the nitrogen oxides of exhaust gas of the discharges such as power generation gas turbine and coal-burning boiler at Reason can significantly improve the out of stock activity of low temperature and anti-sulfur dioxide ability.
Compared with prior art, the present invention its technological progress is significant.Catalyst provided by the invention has in low temperature There is the activity of higher Reduction of NO, i.e., when denitration temperature is 250 DEG C, the conversion ratio of NO reaches 93% or more.Catalyst Preparation process is simple, environment friendly and pollution-free, is urged using bimetallic oxide component and the uniform nanoparticles with nucleocapsid Agent overcomes typical catalyst because active component is single and easy by SO2The problem of influence, has stronger commercial Application valence Value.The catalyst that the present invention is prepared at 150-450 DEG C, especially at 300 DEG C hereinafter, compared with baseline catalyst activity with The anti-SO of water resistant2It is greatly improved in ability, is more conducive to that SCR denitration device is made to be arranged in thermal power plant's back-end ductwork, to reduce waste heat Loss improves thermal power plant's performance driving economy.
Description of the drawings
Fig. 1 is the catalytic efficiency that catalyst of the present invention carries out denitrating flue gas with typical catalyst under the same conditions.
Fig. 2A is the TEM electromicroscopic photographs of ordinary construction MnFeOx catalyst, and Fig. 2 B are the MnOx@FeOx catalysis of nucleocapsid The TEM electromicroscopic photographs of agent, Fig. 2 C are the MnOx@FeOx catalyst high definition electromicroscopic photographs HRTEM of nucleocapsid.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings, but is not intended to limit the present invention.
In the embodiment of the present invention catalytic reactor used use the outer diameter purchased from Zhejiang Fan Tai Instrument Ltd. for 16mm, The 4100 type fixed bed micro anti-evaluation devices of long 480mm, unstripped gas enter reactor by preheating, and reaction temperature is in 100-400 DEG C, flow velocity 1000ml/min, space velocity 108000h-1
Simulated flue gas forms:NO is 600ppm, NH3For 600ppm and O2It is 5%, remaining gas Ar is as Balance Air, gas Body flow is by the CS200 type mass flowmenters control purchased from Beijing Co., Ltd of Sevenstar Huachuang Electronic.
NO, NH that molar concentration used in the present invention is 1%3, Balance Air Ar, purchased from the big wound calibrating gas in Shanghai it is limited Company, the O that purity is 99.99%2, Ar, be purchased from Jiangnan mixed gas Co., Ltd;The nitre that drug purity used is 99.9% Sour iron, manganese nitrate and ethylene glycol are purchased from Aladdin, are specific embodiment below:
Embodiment 1
The catalyst with nucleocapsid for be catalyzed the NO restored that is made according to the present invention, wherein active component Molar ratio is:Mn:Fe=8:5.Specific preparation process is as follows:
The MnOx@FeOx catalyst with nucleocapsid is prepared by two one-step hydrothermals for experiment.The manganese nitrate weighed The ethylene glycol solution of 200mL, stirring at normal temperature 15 minutes is added in sample;It pours this solution into later 180 in pvc response kettle DEG C reaction 9 hours, be cooled to room temperature, obtain suspension A.Nitric acid iron sample is weighed, is added in suspension A, and be stirred continuously, It is denoted as suspension B.B solution is poured into pvc response kettle and is reacted 8 hours for 190 DEG C, cooling, deionized water and alcohol washes And it centrifuges, 100 DEG C of the sediment drying 24 hours that will be obtained.Finally, 450 DEG C of calcinings in Muffle furnace by the solid powder MnOx@FeOx catalyst is obtained within 4 hours, grinding screening is spare.
Fig. 2A is the TEM electromicroscopic photographs of ordinary construction MnFeOx catalyst, and Fig. 2 B are the MnOx@FeOx catalysis of nucleocapsid The TEM electromicroscopic photographs of agent, the MnOx@FeOx catalyst high definition electromicroscopic photographs HRTEM of Fig. 2 C nucleocapsids.
Show to have synthesized the radius with nucleocapsid of regular shape from Fig. 2 TEM characterization results by two one-step hydrothermals For 200 nanometers of spherical particle, and shell portion lattice fringe corresponds to Fe3O4(3 1 1) crystal face.Illustrate that shell portion is mainly iron oxide, Core portion is mainly manganese oxide.
Embodiment 2
The catalyst for the NO that the catalysis of the ordinary construction for comparison made according to the present invention restores, wherein active component Molar ratio be:Mn:Fe=8:5.It is as follows:
Experiment prepares MnFeOx catalyst by coprecipitation.Manganese nitrate sample and nitric acid iron sample are weighed respectively, are added 200mL deionized waters, are stirred continuously at room temperature, instill ammonium hydroxide adjustment pH to 8, and solution precipitates at this time, is stirred continuously 30 points Zhong Hou, deionized water are pure and fresh to neutrality.It filters later, 100 DEG C of dryings 24 hours are last, by the solid powder in Muffle furnace 450 DEG C of calcinings obtain MnFeOx catalyst for 4 hours, and grinding screening is spare.
Simulate gas (flue gas flow rate 1000ml/min, gas concentration:NO is 600ppm, NH3For 600ppm and O2For 5%, remaining gas Ar) in gas mixed box mix after, be then fed into the denitration that fixed bed micro anti-evaluation device poisons in resistant to potassium Under the action of catalyst and typical catalyst, NH3NO is reduced to N2, the gaseous mixture after reaction is through phosphoric acid solution absorption unreacted NH3It is discharged into air by exhaust pipe, the NO concentration of inlet and outlet is detected using the model60i flue gas analyzers in the U.S., denitration Result see the table below:
The Activity evaluation tables of data of 1 different catalysts of table
Wherein, 1 denitration efficiency calculation formula of table is as follows:
2 denitration efficiency calculation formula of table is as follows:
As it can be seen from table 1 having catalyst with core-casing structure and typical catalyst in phase using what the present invention was prepared Denitrating flue gas is carried out under conditions of, it is higher than typical catalyst denitration efficiency, when low-temperature zone denitration temperature is 100-300 DEG C, The denitration efficiency ratio MnFeOx catalyst of MnOx@FeOx catalyst with nucleocapsid is high by 15% or so.And in high temperature section Also above the MnFeOx catalyst of ordinary construction.
Catalyst obtained above is respectively placed in 100ppmSO2Under carry out anti-SO2Poison experiment, experimental result such as Fig. 1 institutes Show.The result shows that the catalyst and typical catalyst that are prepared using the present invention carry out anti-SO under the same conditions2It is real It tests, the antitoxinization performance of the MnOx@FeOx catalyst with nucleocapsid is better than the MnFeOx catalyst of ordinary construction.
To sum up, the catalyst that the present invention is prepared is at 150-450 DEG C, especially at 300 DEG C hereinafter, compared to common Catalyst is in activity and anti-SO2It is greatly improved in ability, is more conducive to that SCR denitration device is made to be arranged in thermal power plant's back-end ductwork, To reduce waste heat loss, thermal power plant's performance driving economy is improved.
Above said content is only the basic explanation under present inventive concept, and that is done according to the technique and scheme of the present invention appoints What equivalent transformation, belongs to the scope of protection of the invention.

Claims (7)

1. a kind of low-temperature denitration catalyst with nucleocapsid, it is characterised in that:Using iron oxide and manganese oxide as active component, Nucleocapsid is formed by iron oxide and manganese oxide, the manganese oxide is core portion, and the iron oxide is shell portion, manganese element and iron The molar ratio of element is 8:5.
2. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid described in claim 1, it is characterised in that packet Include following steps:
1)It is 8 according to the molar ratio of manganese element and ferro element:5 weigh ferric nitrate and manganese nitrate;
2)Manganese nitrate is dissolved in ethylene glycol solution;
3)By step 2)Solution be transferred to hydro-thermal process in pvc response kettle;
4)By step 3)Suspension after reaction is cooling, shake and ferric nitrate stirring is added;
5)By step 4)Mixing suspension be transferred to hydro-thermal process in pvc response kettle;
6)By sediment centrifugation, the cleaning after reaction, then takes out and dry, roasted at 450-500 DEG C again later, roasted Row 3-4h is burnt into, the low-temperature denitration catalyst with nucleocapsid is obtained.
3. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid according to claim 2, feature exist In:Step 3)Hydro-thermal reaction 9 hours at 180 DEG C.
4. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid according to claim 2, feature exist In:Step 4)It is stirred under room temperature, ultrasonic vibration 1h.
5. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid according to claim 2, feature exist In:Step 5)In pvc response kettle at 190 DEG C hydro-thermal reaction 8h.
6. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid according to claim 2, feature exist In:Step 6)It is centrifuged repeatedly, alcohol washes 3 times.
7. a kind of preparation method of low-temperature denitration catalyst with nucleocapsid according to claim 2, feature exist In:Step 6)Drying carries out 12-15h at 100-110 DEG C.
CN201810344121.6A 2018-04-17 2018-04-17 A kind of low-temperature denitration catalyst and preparation method thereof with nucleocapsid Pending CN108404930A (en)

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CN110947396A (en) * 2019-12-18 2020-04-03 上海应用技术大学 Spherical manganese oxide coated iron oxide core-shell structure compound and preparation method and application thereof
CN111054379A (en) * 2019-12-18 2020-04-24 上海应用技术大学 Spherical ferric oxide coated manganese oxide core-shell structure compound and preparation and application thereof
CN111185189A (en) * 2020-01-16 2020-05-22 中国重型机械研究院股份公司 Method for preparing yolk-egg white type SCR denitration catalyst and application
CN111921523A (en) * 2020-07-13 2020-11-13 内蒙古大学 Medium-low temperature SCO denitration catalyst and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN110947396A (en) * 2019-12-18 2020-04-03 上海应用技术大学 Spherical manganese oxide coated iron oxide core-shell structure compound and preparation method and application thereof
CN111054379A (en) * 2019-12-18 2020-04-24 上海应用技术大学 Spherical ferric oxide coated manganese oxide core-shell structure compound and preparation and application thereof
CN110947396B (en) * 2019-12-18 2023-03-28 上海应用技术大学 Spherical manganese oxide coated iron oxide core shell structural composite, preparation method and application
CN111185189A (en) * 2020-01-16 2020-05-22 中国重型机械研究院股份公司 Method for preparing yolk-egg white type SCR denitration catalyst and application
CN111921523A (en) * 2020-07-13 2020-11-13 内蒙古大学 Medium-low temperature SCO denitration catalyst and preparation method thereof

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