CN1084003A - The anti-fog filter of heater and manufacture method thereof and outfit heater - Google Patents

The anti-fog filter of heater and manufacture method thereof and outfit heater Download PDF

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Publication number
CN1084003A
CN1084003A CN93107022A CN93107022A CN1084003A CN 1084003 A CN1084003 A CN 1084003A CN 93107022 A CN93107022 A CN 93107022A CN 93107022 A CN93107022 A CN 93107022A CN 1084003 A CN1084003 A CN 1084003A
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China
Prior art keywords
mentioned
heater
heat transfer
transfer plate
mirror
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Pending
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CN93107022A
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Chinese (zh)
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大桥启一
尾原佳信
石森史高
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Sekisui Kaseihin Kogyo KK
Sekisui Kasei Co Ltd
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Sekisui Plastics Co Ltd
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Publication of CN1084003A publication Critical patent/CN1084003A/en
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Abstract

Heater, each metal terminal of its tabular is connected on the electrode of the heater top and bottom that are made of positive temperature coefficient thermis, lead-in wire is connected the opposite side of these metal terminals, with insulation crust be covered heater, electrode and metal terminal exposed division and with the metal terminal connecting portion of lead-in wire.Therefore, not because of connecting the protuberance that lead-in wire causes, can do insulation crust thinner in each metal terminal outside in the metal terminal outside.So this heater can slimming, in the time of on being installed to heating object, the heat that heater produced can be conducted efficiently to heating object.

Description

The anti-fog filter of heater and manufacture method thereof and outfit heater
The present invention relates to by having the PTC(positive temperature coefficient) the porcelain semiconductor as barium titanate the series heater and the manufacture method thereof that form, that can in many fields such as constent temperature heater, local heater, use of characteristic.A kind ofly be equipped with this heater and be arranged in many wet places such as bathroom but also relate to, prevented that by the heating work of above-mentioned heater the anti-fog filter that mist reveals from appearring in the mirror surface.
Be equipped with the heater of the tabular heater of forming by positive temperature coefficient thermis known already up to now.Positive temperature coefficient thermis is the heater that ptc characteristics is arranged, and it is by the material that ptc characteristics will be arranged, and for example barium titanate etc. is formed as the ceramic semiconductors of primary raw material.Positive temperature coefficient thermis has such characteristic, promptly from room temperature to Curie temperature Tc(resistance cataclysm temperature) resistance is very low, in case surpass Curie temperature, resistance value just sharply increases.Because this characteristic, in above-mentioned heater, add voltage after, flow through very big electric current at first because the temperature low resistance is little, the result sharply rises temperature.Sharply increase then above-mentioned heater reach uniform temperature when above in case because temperature surpasses the Curie temperature resistance value, temperature just no longer rises, can stably keep stationary temperature, that is to say, the heating physical efficiency of being made up of positive temperature coefficient thermis possesses self temperature controlled function.Thereby the heater that is equipped with such heater does not need to be used for the control circuit of constant heating temp and is used for anti-overheated circuit.And high fail safe arranged.
Real public clear 47-26226 communique discloses this heater.Its structure is: electrode is arranged on the upper and lower surface of the tabular heater of being made up of positive temperature coefficient thermis, and terminal block is arranged on the outside of this two electrode, and heating panel is arranged on a terminal block outside, and insulation board is arranged on another terminal block outside.And opening clear 58-53498 communique discloses another kind of heater in fact.Its structure is that electrode is arranged on the upper and lower surface of the tabular heater of being made up of positive temperature coefficient thermis, battery lead plate, and promptly terminal block is arranged on the outside of this two electrode, and insulation board is arranged on the outside of this two terminal block.In above-mentioned two heaters, be connected on the terminal block as for example available scolder of the lead-in wire of supply lines.Be connected with power supply by this lead-in wire, can power to heater.But in above-mentioned such structure, the insulation system imperfection exists fail safe to hang down such problem when particularly using in many wetlands side.
The method that solves such problem is disclosed in the real fair 3-9283 communique.Its structure is that electrode is arranged on by positive temperature coefficient thermis and constitutes on the upper and lower surface of tabular heater, wire bonds is in the outside of this two electrode, these heaters, the connecting portion that two electrodes and lead-in wire are connected with electrode uses the thermal conductivity insulating resin of being made up of silicone resin etc. by multiple.
Yet in above-mentioned structure, because wire bonds in the outside of two electrodes, is necessary to carry out by multiple with the thermally conductive resin of the such thickness of protuberance that can cover the electrode surface that produces because of welding lead, to obtain the good insulation performance state.Like this in above-mentioned structure above-mentioned resin bed thickening.As a result, in above-mentioned structure, it is big that the heater thickening becomes, and this can not be transmitted to the such problem of heating object efficiently with regard to having produced the heat that heater produced.
As mentioned above, in the heater of positive temperature coefficient thermis as heater, when the multiple and insulation system of the quilt of heater was improper, existence caused the problem of electrical characteristic deteriorations such as resistance variations and defective insulation during use.This deterioration is to be produced by the influence of the dust in the surrounding atmosphere, moisture etc.Particularly under the electrode surface generation dewfall situation of above-mentioned heater, because moisture is arranged, at electrode surface electrochemical reaction will take place when powering up, its resistance will change a lot.Therefore,, in public clear 53-47500 communique of spy and real fair 3-9283 communique, disclose, above-mentioned heater is carried out by multiple with the multiple member of the quilt of electric insulations such as resin material for solving such problem.
For example, in the disclosed method of above-mentioned special public clear 53-47500 communique, lead-in wire is connected to heater forms heat-generating units, with multiple this heat-generating units of the multiple material quilt of electrical insulating property quilt.At this moment, for suitably carrying out the location of the heat-generating units in the multiple member of electrical insulating property quilt that forms with finishing die easily, operate by following program.
At first, prepare a upper opening, on diapire, form the plastic barrel of each corresponding aperture that goes between with heat-generating units.Secondly, under the state that lead-in wire is drawn from above-mentioned aperture, heat-generating units is arranged on the inside of this plastic barrel.Then, make heater be in the center of tube, and make aperture airtight, lead-in wire is fixed on aperture portion with sealant.In tube, inject epoxy series plastics material subsequently and make it sclerosis.
In above-mentioned known method, carry out: the operation that goes between and draw from the aperture of tube, make heater be in the operation of the center and the location of tube with tweezers etc., and lead-in wire being fixed on operation of aperture portion etc. with sealant, these meticulous operations all are necessary.Like this, just produced the such problem of operation hell to pay that is recurred hot cell with the multiple member of electrical insulating property quilt again, real fair 3-9283 communique does not provide any method that addresses the above problem.Up to now, in high-temperature rooms such as bathroom, be to use by heating and prevent the anti-fog filter that minute surface hazes.
This anti-fog filter is opened shown in the clear 60-155371 communique strictly according to the facts, and planar heating element is attached to the back side of mirror, gives the surface of this heater energising heat mirror.Above-mentioned planar heating element is for example to contain the lip-deep film-like heating body of the exothermic paint coated of carbon, metal etc. to the thermal endurance macromolecule membrane.
Another kind of anti-fog filter is known to be that (シ-ズ ヒ-) is attached to the back side of mirror, gives the surface of this heater energising heat mirror with the cord heating element.This cord heating element is for example to use metal wire the thermal endurance macromolecule by multiple cord shape heater.
Yet in above-mentioned two kinds of situations,, use temperature-control circuit, for guaranteeing that safety will be with preventing over-temperature circuit for heating temp being remained on the temperature of regulation.The result increases anti-fog filter volume.And in the anti-fog filter that uses the film-like heating body, in the time of on the back side of film-like heating being shown consideration for mirror, in case form air layer, when above-mentioned heater energising, will generate heat between film-like heating body and the mirror, even have and cause the danger of catching fire.This is because above-mentioned air layer makes the film-like heating body lift-off, conducts the generation local overheating nowhere in the heat that this part produces.In the anti-fog filter with the rope form heater, when the rope form heater was attached to the back side of mirror, they are fitted tightly was very difficult.Like this, made heat just very low from the heat conduction efficiency that the rope form heater conducts to mirror.
Therefore, for solving above-mentioned such problem, the various anti-fog filters that are equipped with the heater formed with above-mentioned positive temperature coefficient thermis as the heater of thermal source have been proposed.In such structure, by the temperature controlled function of above-mentioned positive temperature coefficient thermis self, can save temperature-control circuit and anti-over-temperature circuit, make and prevent that fog filter can miniaturization.Catch fire nor must worry that local overheating causes.
Open in fact and disclose this anti-fog filter in the past for flat 1-108154 number.Its structure is the periphery that will have the wire heater configuration of positive temperature characterisitic at mirror, and the heat transfer layer of heater contact is arranged on the back side of mirror therewith.U.S. Patent No. 4,933,533 disclose another kind of anti-fog filter.Its structure is the back side that the rope form heater is arranged on mirror.Above-mentioned rope form heater is the carbon resin that contains that positive temperature coefficient is arranged again with polyvinyl chloride.
Opening clear 48-65497 communique discloses another anti-fog filter in fact, its structure is that conductive plate, insulated substrate, conductive plate and thermal insulation board are sequentially by heating panel or be not arranged on the rear side of mirror by heating panel, positive temperature coefficient thermis is embedded in a plurality of through holes that are arranged on the above-mentioned insulated substrate respectively, these positive temperature coefficient thermiss are connected with the conductive plate of above-mentioned both sides by the electrode of its both sides, switch on to positive temperature coefficient thermis by two conductive plates.
Open in the disclosed structure of clear 48-65497 communique in above-mentioned reality, conduct expeditiously to mirror, between mirror and positive temperature coefficient thermis, add a heating panel for the heat that positive temperature coefficient thermis is produced.
Open in the disclosed structure of flat 1-108154 communique in above-mentioned reality, owing to the periphery of wire heater configuration at mirror, antifog work is from periphery.Under the situation of the anti-fog filter that has been equipped with large mirror, to there being the long period as carrying out antifog work near the central authorities of essential regions.
In U.S. Patent No. 4,933, in the 533 disclosed structures, by the plastic supporting member rope form heater is pressed onto on the mirror, the rope form heater is directly contacted with the back side of mirror, for example as putting down in writing in same patent, it is very difficult compressing extremely long rope form heater that reaches 13.5m and the whole face of mirror equably and be installed together.Owing to have the structure that is formed with space segment between mirror and supporting member, it also is difficult wanting the heat that the rope form heater is sent out is efficiently conducted equably to mirror.
In fact open the disclosed structure of clear 48-65497 communique, can solve above-mentioned reality and open the problem that exists in the problem that exists in the disclosed structure of flat 1-108154 communique and above-mentioned U.S. Patent No. 4,933, the 533 disclosed structures.That is to say,, can begin at short notice the essential regions of mirror is carried out antifog work because positive temperature coefficient thermis is arranged on by heating panel and conductive plate on the precalculated position, the back side of mirror.And can be efficiently to mirror conduction heat.But because heating panel, conductive plate, insulated substrate, conductive plate and thermal insulation board all are arranged on the back side of mirror, anti-fog filter thickening becomes big, and weight increases.And, the danger that electric leakage takes place is arranged owing to do not consider the suitable insulation structure.
The heater of the disclosed anti-fog filter of above-mentioned each communique because each anti-fog filter for example is arranged on the anti-fog filter in the bathroom, does not take into full account damp proof problem, and they all are the structures that is difficult to fully prevent wet process.Like this, when being arranged in the bathroom, considered safety to above-mentioned each anti-fog filter, line voltage directly can not be added on the above-mentioned heater, and transformer will be set in addition supply voltage is reduced to, for example the following low-voltage of 24V is perhaps prevented the installation of fog filter by specific constructor.This just exists and makes cost improve problems such as complicated operation.
The purpose of this invention is to provide a kind of can slimming, the heat that heater produced can be conducted efficiently heater to heating object.
For achieving the above object, the feature of heater of the present invention is to have the structure that comprises following each parts at least:
1. the heater that constitutes by positive temperature coefficient thermis;
2. be formed on the top and following electrode of this heater;
3. distinguish the pair of plates shape metal terminal of electrode electrical connection therewith;
4. a pair of supply lines that is electrically connected with the respective side of these metal terminals respectively;
5. in order to make it electric insulation with external electrical insulation by multiple member by the exposed portions serve of multiple above-mentioned heater, electrode and metal terminal and with the coupling part of the metal terminal of supply lines.
As use said structure, and because be connected the metal terminal respective side, carrying out like this when being welded to connect in order to a pair of supply lines to the heater power supply, the protuberance of its connecting portion is created in the respective side of metal terminal and is not created in the outside of metal terminal.Thereby just needn't form thick electric insulation for the protuberance that covers the metal terminal outside by multiple member, only need thin just becoming.Therefore this heater can slimming, and when being installed in it on heating object simultaneously, the heat energy that heater produced conduct enough efficiently to heating object.So this heater can heat heating object efficiently.
Another object of the present invention provides and a kind ofly can be at an easy rate be recurred hot cell with electric insulation by multiple member, the heater manufacture method that heater is made easily.
For achieving the above object, the feature of heater manufacture method of the present invention is to comprise following each operation at least:
1. respectively the tabular metal terminal is connected on the top and following electrode that is positioned at the tabular heater that constitutes by positive temperature coefficient thermis, simultaneously supply lines is connected with these metal terminals to form the operation of heat-generating units;
Then with this heat-generating units device to constitute by electrical insulating material by the operation on the precalculated position on the complex radical body;
3. this is configured in by the complex radical body on the metal pattern of injection molding forming, carries out the injection molding forming of electrical insulating material, the operation that the exposed portions serve that is recurred hot cell with the multiple member of the quilt of electric insulation makes it to seal.
As use above operation, being recurred hot cell with electric insulation by multiple member carries out as follows: with the heat-generating units device to by on the precalculated position on the complex radical body, be configured to the injection molding forming that carries out electrical insulating material on the metal film that injection molding forming uses by the complex radical body with what heat-generating units was housed, made it sealing with electric insulation by the exposed portions serve that multiple member is recurred hot cell, thereby obtain heater.Owing to no longer need to carry out heat-generating units relatively by the operation of the Fine Mapping of complex radical body with by the operation of being drawn lead-in wire by the complex radical body and being fixed, thereby can easily carry out the manufacturing of heater.
Another purpose of the present invention provides a kind of so anti-fog filter, the heat energy that its heater produces conducts efficiently to mirror, thereby can slimming and lightweight, simultaneously because the good insulation performance structure is arranged, make the processing ease of installation, can reduce the installation expense cost is reduced.
For achieving the above object, the feature of anti-fog filter of the present invention is to comprise at least as lower member:
1. mirror;
2. the heat transfer plate that is provided with the back side fluid-tight engagement of mirror;
3. the inner tabular heater of being made up of positive temperature coefficient thermis that is equipped with, it is multiple by multiple member quilt with insulation on every side, is arranged on a plurality of heaters at the above-mentioned heat transfer plate back side.
As adopt said structure, because the inner heater of heater that is equipped with is multiple with the electric insulation component quilt, thereby have good moisture resistance on every side.Since will be many such heaters be arranged on the back side of the heat transfer plate that the back side of mirror therewith fits tightly mirror heated, so an anti-fog filter has high electrical insulation capability.Above-mentioned heater is because the heater that will be made of positive temperature coefficient thermis as thermal source, possesses self temperature controlled function, so do not need to be used for the control circuit of constant heating temp and be used for anti-overheated circuit.Thereby can not will civil power step-down and directly to heating installation power supply.This becomes easily with regard to the fitting operation that makes anti-fog filter, and the while also can be reduced the engineering cost of locating to install to bathroom etc.
The structure of this anti-fog filter is that a plurality of heaters that are made of the tabular heater are set in place simple structure on the heat transfer plate at the back side of mirror.Therefore can slimming and lightweight, also the heat that heater produces can be conducted efficiently to mirror simultaneously.
For achieving the above object, the feature of the anti-fog filter of another kind of the present invention is that the structure that comprises following each parts is at least arranged:
1. mirror;
2. be arranged on the heat transfer plate at this mirror back side with fitting tightly;
3. the heater that interior dress is made of positive temperature coefficient thermis, around it with electrical insulating property by multiple member by multiple, be arranged on a plurality of heaters at the above-mentioned heat transfer plate back side;
4. the join domain of portion connects the supply lines and the power line of above-mentioned a plurality of heaters within it, and topped the two connecting portion is arranged on the engagement member at the heat transfer plate back side.
As use said structure, because above-mentioned parts 1,2 and 3 are arranged, identical with the anti-fog filter of foregoing invention, also can achieve the above object.
In this anti-fog filter, because being arranged on the supply lines of a plurality of heaters at the heat transfer plate back side and power line couples together by topped the two the engagement member of connecting portion, with carry out situation that above-mentioned supply lines is connected with power line without engagement member relatively, the supply lines of a plurality of heaters and being connected of power line have become easily.The length of supply lines is shortened, and simultaneously can be the center with the engagement member be set at the same substantially length simply with the length of supply lines, and the manufacturing of heater also transfiguration is easy.Connecting portion at supply lines and power line is necessary to carry out water-proofing treatment etc., preferably connecting elements is carried out water-proofing treatment, and this can finish at an easy rate.Be suspended to the thing on other members nor the Yi Fashengyin supply lines is lax.
For achieving the above object, the feature of the third anti-fog filter of the present invention is to have the structure that comprises as lower member at least:
1. mirror;
2. be arranged on the heat transfer plate at the mirror back side;
3. the inner heater that is made of positive temperature coefficient thermis that is equipped with uses the multiple member of electric insulation quilt by multiple around it, be arranged on a plurality of heaters at the above-mentioned heat transfer plate back side;
4. supporting member by being arranged on the mirror back side and elastic component cooperate with above-mentioned supporting member heat transfer plate are pressed in pressed component on the mirror, make heat transfer plate be fixed on the heat transfer plate jig at the mirror back side with fitting tightly.
As use said structure, because above-mentioned parts 1,2 and 3, can achieve the above object equally with the anti-fog filter of aforementioned invention.
In the anti-fog filter of the present invention, because heat transfer plate is to use the mirror jig, the pressed component that promptly is arranged on the supporting member at the mirror back side and is formed and engaged with above-mentioned supporting member by elastic component is fixed in the mirror back side, so when mirror and heat transfer plate expansion, both are slide relative suitably.Thereby be not prone to different warpages that produce mirror because of the linear expansivity of mirror and heat transfer plate.When heat transfer plate is installed, heat transfer plate is assembled to precalculated position, the mirror back side after, pressed component is cooperated with supporting member fix heat transfer plate.Can be configured in the relative mirror of heat transfer plate slidably on the afore mentioned rules position, thereby can avoid owing on mirror, produce abrasive situation with the heat transfer plate sliding contact.And owing to by the pressed component of being made up of elastic component is cooperated with supporting member heat transfer plate is fixed on the mirror back side, the operation that heat transfer plate is installed on the mirror is easy.For example, and with binding agent the situation that heat transfer plate bonds on the mirror is compared, the operation of taking off heat transfer plate in order to change heater also is easy.
Other purposes of the present invention, feature and advantage will be at following write up, and advantage of the present invention describes by the reference accompanying drawing.
Fig. 1 is the back view of anti-fog filter of the present invention.
Fig. 2 is the sectional view of major part of the mounting structure of expression heater shown in Figure 1.
Fig. 3 is the schematic elevational view that expression disconnects the heater section of above-mentioned anti-fog filter.
Fig. 4 is the sectional view of above-mentioned heater.
Fig. 5 a is the stereogram of the electrode forming process of expression heater in the manufacturing process of above-mentioned heater; Fig. 5 b is the stereogram of the installation procedure of the lead-in wire of the expression metal terminal metal terminal that connects operation and above-mentioned electrode; The stereogram of Fig. 5 c heat-generating units that to be expression obtain through the operation of Fig. 5 b.
Fig. 6 is illustrated in the injection molding forming operation on the insulation crust top of making above-mentioned heater, and above-mentioned heat-generating units is configured in the longitudinal section of the state on the insulation crust bottom.
Fig. 7 is the schematic longitudinal sectional view that the above-mentioned anti-fog filter on the expression metope is installed example.
Fig. 8 is the sectional view of major part of another example of the mounting structure of expression heater shown in Figure 2.
Fig. 9 is the back view of another anti-fog filter of the present invention.
Figure 10 is the front view of heater shown in Figure 9.
Figure 11 is the sectional view of above-mentioned heater.
Figure 12 a is the front view of insulation crust bottom shown in Figure 11; Figure 12 b is its back view; Figure 12 c is its ground plan.
Figure 13 is the major part sectional view of the above-mentioned heater mounting structure of expression.
Figure 14 a is the end view of the joint lid of expression upper end engagement member shown in Figure 9; Figure 14 b is its front view; Figure 14 c is that the A-A line is cut the sectional view of seeing open from Figure 14 b; Figure 14 d is the ground plan of the above-mentioned joint lid of expression.
Figure 15 a is the back view of the upper end engage body part of expression upper end engagement member shown in Figure 9; Figure 15 b is its end view; Figure 15 c is its front view; Figure 15 d is the sectional view of analysing and observe along the B-B line; Figure 15 e is the ground plan of the above-mentioned upper end of expression engage body part.
Figure 16 is the front view of the connection status of the lead-in wire of each heater of expression above-mentioned upper end engage body part and power line.
Figure 17 is the stereogram of binding post shown in Figure 16.
Figure 18 is the front view of the inter-engagement main part of expression inter-engagement member shown in Figure 9.
Figure 19 is the front view of the lower end engage body part of expression lower end engagement member shown in Figure 9.
Figure 20 is the enlarged drawing of clamping part shown in Figure 19.
Figure 21 is the exploded perspective view of mirror jig shown in Figure 9.
Figure 22 is the key diagram of expression with the installment state of the heat transfer plate of above-mentioned mirror jig mounted mirror.
Figure 23 is the stereogram of another example of expression mirror jig shown in Figure 21.
Figure 24 is the back view of another anti-fog filter of the present invention.
Figure 25 a is the front view of the joint lid of expression upper end engagement member shown in Figure 24; Figure 25 b is its end view; Figure 25 c is the sectional view of analysing and observe along the C-C line among Figure 25 a.
Figure 26 a is the back view of the upper end engage body part of expression upper end engagement member shown in Figure 24; Figure 26 b is its end view; Figure 26 c is its front view; Figure 26 d is the sectional view of analysing and observe along the D-D line among Figure 26 c; Figure 26 e is the ground plan of the above-mentioned upper end of expression engage body part.
Figure 27 is each heater lead of the above-mentioned upper end of expression engage body part and the front view of power line connection status.
Figure 28 a is the stereogram of expression inboard binding post shown in Figure 27; Figure 28 b is the stereogram of expression outside binding post shown in Figure 27.
Figure 29 is the front view of the inter-engagement main part of expression inter-engagement member shown in Figure 24.
Figure 30 a is the end view of the joint lid of expression lower end engagement member shown in Figure 24; Figure 30 b is its front view.
Figure 31 a is the back view of the lower end engage body part of expression lower end engagement member shown in Figure 24; Figure 31 b is its end view; Figure 31 c is its front view; Figure 31 d is its ground plan.
Figure 32 a is the longitudinal section that is illustrated in another example of configuration heat-generating units on the insulation crust bottom shown in Figure 6; Figure 32 b is the stereogram of the used cover of the above-mentioned heat-generating units assembling of expression.
Embodiment 1
With reference to Fig. 1~Fig. 8 a most preferred embodiment of the present invention is described below.
As shown in Figure 1, in the anti-fog filter 17 of present embodiment, heat transfer plate 2 is for example by pasting the back side that is arranged on rectangle mirror 1 with binding agent.A plurality of heaters 3 as heating appliances are installed on the back side 2C of this heat transfer plate 2 with predetermined interval.These heaters 3 are equipped with Fig. 3 and heater 4 shown in Figure 4.
The good metallic plate of above-mentioned heat transfer plate 2 usefulness thermal conductivity, for example aluminium sheet is made into the rectangle littler than mirror 1.On this heat transfer plate 2, form in order to the installing hole 2a as shown in Figure 2 of above-mentioned heater 3 to be installed.Form 5 installing hole 2a in the central authorities of heat transfer plate 2 with from four jiaos of preset distances of mediad.
The installation of heater 3 on heat transfer plate 2 installed with counter-sunk screw 6 and nut 7 at above-mentioned installing hole 2a as shown in Figure 2.But installing hole 2a is processed into the shape that the head 6a of the counter-sunk screw 6 of fixed heater 3 is absorbed in.That is to say that each installing hole 2a becomes cylindric space apart from the predetermined distance range of the back side 2c side of heat transfer plate 2, the end in this space is big more to front 2b diameter more, becomes coniform.Therefore the front 2b of the heat transfer plate of pasting with the inside of mirror 12 becomes smooth.The shape and size of these installing holes 2a are corresponding with the geomery of counter-sunk screw 6, do not have restriction especially.
Above-mentioned heater 3 as shown in Figure 3 and Figure 4, by heater 4, metal terminal 88, constituted by the insulation crust 10 of multiple member as the lead-in wire 99 of supply lines with as electric insulation.
Above-mentioned heater 4 is by forming as the positive temperature coefficient thermis that the ceramic semiconductors of the barium titanate series of primary raw material constitutes with barium titanate, is doped with the oxide of the such rare earth element of a spot of lanthanum, yttrium that positive temperature coefficient arranged and the oxide of niobium, bismuth etc. in the barium titanate.This positive temperature coefficient thermis has from room temperature to Curie temperature Tc(resistance cataclysm temperature) be low resistance, surpass the characteristic that Curie temperature Tc resistance value sharply increases.Because this characteristic, in a single day heater 4 is coupled with voltage, and resistance value is little when initial low temperature, and the electric current that flows through is big, and power consumption is big, and temperature sharply rises.Subsequently, because temperature sharply increases above resistance value behind the Curie temperature Tc, power consumption reduces significantly.Thereby heater 4 can not rise to more than the uniform temperature, but stably remains on this uniform temperature.That is to say the temperature controlled function is arranged himself.This heater 4 can make its Curie temperature Tc set arbitrarily in about 30~270 ℃ scope by adjusting the composition of its material.For example, just can make Curie temperature Tc from 120 ℃ of common risings with the plumbous a part of barium that replaces in the barium titanate.If replace a part of barium, just can make Curie temperature Tc step-down with strontium.Thereby, set Curie temperature Tc as long as consider service condition, fail safe and the power saving of heater 3 to heater 4, just can make mirror 1 obtain effectively antifog surface temperature.
Above-mentioned heater 4 is oblate tubular as shown in Figure 5, by in the above with following coating silver coating for example, form electrode 4a, 4a.There is the location hole 4b that connects top and bottom in central authorities at heater 4.
Metal terminal 8 forms almost impartial tabular in the outer radius of heater 4 shown in Fig. 5 b and 5c, at the place, aperture of the location hole 4b of heater 4 centre almost equal location hole 8b is arranged.Be formed on metal terminal 8 in order to the power supply 8a that connects lead-in wire 9.This two power supply 8a, 8a are parallel to each other, and become the state stagger mutually in relative direction, go between accordingly 9,9 to extend to input direction.
The electrical connection of metal terminal 8 and heater 4 uses the conductive adhesive (as the DEMETRON6290-0343 of デ グ ザ) of for example epoxy/silver mixing to be glued together and to finish by the electrode 4a and the metal terminal 8 that are arranged on the heater 4.Each goes between and 9,9 is connected the opposite face side of power supply 8a, 8a by scolder etc.
At this moment, position relation by above-mentioned power supply 8a, 8a, article one, lead-in wire 9 is connected with a metal terminal 8 in primary importance, another lead-in wire 9 is connected with another metal terminal 8 in the second place, above-mentioned primary importance is positioned at the side of the plane vertical with electrode 4a as boundary, and said second position is positioned at the opposite side of above-mentioned plane as boundary.Therefore, lead-in wire 9,9 does not hinder heater 4 slimmings.Above-mentioned lead-in wire 9,9 as shown in Figure 4, and is parallel with the installed surface of heating object in the insulation crust 10 and all draw from shell 10 in the same manner with the distance of above-mentioned installed surface.Heat-generating units 14 shown in Fig. 5 c is by above-mentioned heater 4, metal terminal 8,8 and go between and 9,9 constitute.
The material of insulation crust 10 is as 6 nylon electric insulation thermoplastic plastics such as (6-チ ィ ロ Application), as shown in Figure 4, is to be made of by the insulation crust bottom 11 of complex radical body, insulation crust top 12 conduct.This insulation crust 10 is made by recurrence hot cell 14 and forms sealing, forms in the central heater 3 usefulness screw clamps are fixed to the fixing hole 3a that uses on the heating object.For avoid going between 9 and the welding portion of the power supply 8a of metal terminal 8 bear weight loading and rupture, insulation crust 10 also covers the metal terminal 8 side afterbodys of lead-in wire 9.
Above-mentioned insulation crust 10, for example, by heat-generating units 14 being assemblied in advance on the insulation crust bottom 11 that forms with injection moulding method, after again it being installed in the metal pattern that injection molding forming uses, plastics with the electrical insulating material that constitutes insulation crust top 12 carry out the injection model shaping, thereby an integral body is formed at insulation crust bottom 11 and insulation crust top 12.Therefore, heat-generating units 14 except that lead-in wire 9,9 open end all sealing and fixing in insulation crust 10.With the corresponding position of periphery of the fixing hole 3a of above-mentioned insulation crust bottom 11 be positioning convex portion 11a.Positioning convex portion 11a embeds the location hole of heater 4 and location hole 8b, the 8b of metal terminal 8,8 when being assembled to heat-generating units 14 on the insulation crust bottom 11, with heat-generating units 14 location.Thereby the position that becomes carrying heat-generating units 14 on every side of the positioning convex portion 11a on the insulation crust bottom 11.
The thermal endurance that insulation crust 10 must possess that thermal contraction is little, thermal conductivity and mechanical strength are good, can stand the heating temp of heater 4, moisture such as water and steam do not penetrate inner water proofing property, do not penetrate inner characteristic such as airtight with air, also want and 9,9 the multiple material of quilt of going between has good adhesiveness.So insulation crust uses the polymer alloy of being made up of for example nylon, polypropylene and glass fibre to form.Insulation crust 10 also available heat hardening plastics forms.
Insulation crust bottom 11 and insulation crust top 12 usefulness are made with a kind of electrical insulating material of or same nature, and from for making mutual compatibility good, the coefficient of expansion equates that the viewpoint of being convenient to integration is only.But from heat conducting viewpoint, want heat to be conducted well to heating object to well insulation crust bottom 11, and insulation crust top 12 heat release in air is the smaller the better.When paying the utmost attention to back one viewpoint, consider mutual compatibility and thermal coefficient of expansion, all good material of thermal conductivity and electrical insulating property, for example above-mentioned polymer alloy can be used in insulation crust bottom 11, the low material of thermal conductivity, for example epoxy resin can be used in insulation crust top 12.
As shown in Figure 1, the lead 9,9 that connects with each heater 3 is connected with power line 13, is connected with external power source by power line 13.
In said structure, at first the manufacture method to heater 3 describes.
At first make, sinter into the flat heater cylindraceous 4 shown in Fig. 5 a.Secondly this above heater 4 and below coating silver coating and sintering, form electrode 4a, 4a.
Then shown in Fig. 5 b, metal terminal 8,8 usefulness conductive adhesives are pasted on electrode 4a, the 4a of heater 4, a plurality of lead-in wires 9 are welded to the power supply 8a of metal terminal 8,8, the opposite side of 8a.Perhaps, also can after being welded to each lead-in wire 9 on power supply 8a, the 8a, with conductive adhesive metal terminal 8,8 be pasted on electrode 4a, the 4a again.This just can obtain heat-generating units such shown in Fig. 5 c 14.
Subsequently as shown in Figure 6, heat-generating units 14 is assembled in advance on the insulation crust bottom 11 that forms by injection-molded moulding.Among the location hole 4b of the heater 4 of the positioning convex portion 11a of insulation crust bottom 11 embedding at this moment and location hole 8b, the 8b of metal end 8,8, assemble heat-generating units 14 like this.
Then, this insulation crust bottom 11 is configured on the metal pattern that injection molding forming uses, the plastics of making insulation crust top 12 usefulness are carried out injection molding forming make insulation crust top 12, thereby form insulation crust bottom 11 and top 12 insulation crust 10 of integration.Like this, heat-generating units 14 all uses insulation crust 10 seamlessly to be sealed again except that the open end of lead-in wire 9,9, with exterior insulation.
By above such step, can access Fig. 3 and such heater 3 shown in Figure 4.For being easy to be connected, can plug etc. be installed in the end of lead-in wire 9,9 with external power source.Also the negative thread groove can be set on fixing hole 3a if necessary.
Show in the present embodiment with conductive adhesive the electrode 4a and the metal terminal 8 of heater 4 are pasted the situation of getting up.Yet, although with the bonding a kind of simple and good method of can yet be regarded as of conductive adhesive, the sclerosis of conductive adhesive needs one day time approximately, and the production efficiency of heater 3 is restricted, conductive adhesive can be dirty along the side of heater 4, also will prevent to cause two electrode 4a, 4a short circuit.
Therefore, when production efficiency is further improved, shown in Figure 32 a, binding agent will be do not used fully, and cover 19 can be on electrode 4a, the 4a of heater 4 and metal terminal 8,8, covered.This cover 19 uses the electrical insulating material identical with insulation crust 10.Shown in Figure 32 b, the upper central of cover 19 has location hole 19a, and the window 19b that allows that power supply 8a, 8a are outstanding is arranged in its side.Above-mentioned location hole 19a aperture roughly equates with the external diameter of above-mentioned positioning convex portion 11a, and the height of window 19b and power supply 8a, 8a level interval are corresponding, the height of window 19b substantially with the thickness of heater 4 add a metal terminal 8 thickness with corresponding.
Here demonstrate an example of the specific design value of relevant heater 3 sizes.The thickness of the roof of the diapire of insulation crust bottom 11, metal terminal 8, heater 4, cover 19 and the upper wall on insulation crust top 12 etc. is respectively 1.0mm, 0.2mm, 2.5mm, 0.5mm and 0.5mm, the result, and the thickness of heater 3 becomes 4.9mm.If when pasting electrode 4a and metal terminal 8 with conductive adhesive, owing to need not cover 19, the upper wall thickness on insulation crust top 12 is set at 1mm.The external diameter of heater 4 for example is 15mm.
Below when making heaters 3 with cover 19, at first the metal terminal 8 that has formed the heater 4 of electrode 4a, 4a and upside the metal terminal 8 of downside, according to this order be installed on the insulation crust bottom 11.Secondly, in next step welding procedure, each lead-in wire 9 is welded to the opposite side of power supply 8a, 8a.And 19 the welding sequence of when going between is unrestricted, and metal terminal 8,8 is contained in before the insulation crust bottom 11, perhaps metal terminal 8,8 is installed on the insulation crust bottom 11 after each time can.Then, the location hole 19a of cover 19 and the position of window 19b are consistent respectively with the position of positioning convex portion 11a and power supply 8a, 8a, cover 19 promptly obtains heat-generating units 14 on the cover.Next step injection molding forming operation had been carried out explanation.
Replace conductive adhesives to assemble heat-generating units 14 like such with cover 19, both saved the required time of conductive adhesive sclerosis, also needn't worry the electrode 4a that causes, the short circuit of 4a because conductive adhesive trickles.As a result, as long as be prepared in advance cover 19, the production efficiency of heater 3 just can improve.
Manufacture method to the anti-fog filter 17 that is equipped with heater 3 describes below.
Make when preventing fog filter 17 and at first above-mentioned heater 3 is installed on the heat transfer plate 2.At this moment as shown in Figure 2, at first with the front 2b insertion installing hole 2a of counter-sunk screw 6 from heat transfer plate 2.Then, with the fixing hole 3a of heater 3 processing from the threaded portion 6b of the outstanding counter-sunk screw 6 of the back side 2c of heat transfer plate 2 that installing hole 2a is arranged.
Subsequently, nut 7 is installed on the counter-sunk screw 6, the one side of heater 3 is close on the back side 2c of heat transfer plate 2.At this moment, because the maximum gauge of the taper portion of the maximum gauge of the head 6a of setting counter-sunk screw 6 and installing hole 2a is identical, the head 6a of counter-sunk screw 6 can be outstanding from the front 2b of heat transfer plate 2.And with nut screwing clamping counter-sunk screw 6 time, also can between heater 3 and nut 7, dispose packing ring and pad etc. as required.
Again the heat transfer plate 2 that above-mentioned each heater 3 is housed is installed on the precalculated position at the mirror back side, just machine anti-fog filter 17.
As described above, 9,9 be connected to the power supply 8a of metal terminal 8,8, the opposite side of 8a owing to go between in the present embodiment, connect lead-in wire 9,9 and the protuberance that produces not in the outside of metal terminal 8,8.Insulation crust 10 needn't be thickeied for the raised part that covers metal terminal 8,8 outsides, can make thin insulation crust 10.Therefore, heater 3 can slimmings, and this heater 3 is installed on the heating object, and in the time of for example on the heat transfer plate 2, heating object is given in the heat conduction that can be produced heater 4 efficiently.
Because the middle body at heater 3 is provided with the fixing hole 3a that screw clamp is used,, can be tightened to heater 3 screw clamps on the heating object by this fixing hole of screw precession 3a.Therefore, can with the top of heater 3 or below be close on the heating object, this heat that just heater 4 is produced is conducted efficiently to heating object.
And then owing to use tabular metal terminal 8, thereby can make insulation crust 10 attenuation, just can make heat conduction efficiency higher.
In this heater 3, with the multiple heat-generating units 14 that constitutes by heater 4 grades of insulation crust 10 quilts, with the heating object electric insulation.Thereby, can be close to heater 3 and be installed on the heating object.Because insulation crust 10 has water proofing property, so heater 3 can also be used for the heating and the insulation of liquid such as water, milk.Further as just making heater have anti-flammability with manufacturing insulation crusts 10 such as silicone resins.
Although only the example of the heater 3 that uses 1 heater 4 is illustrated in the above-described embodiments, the number of used heater is not limited to 1, also can be with more than 2.The shape of heater 3 also is not limited to above-mentioned cylindric, also can be multiple shapes such as gusset shape.The shape of heater 4 also is not limited to above-mentioned flat partially cylindric, for example, also can be discoideus, rectangular-shaped etc.And the position number of the fixing hole 3a on heater 4 and the heater 3 is not restricted to the described embodiments yet, can be according to the size of heater, and situation such as method of perhaps on heating object, installing and changing.
In the manufacture method of above-mentioned heater 3, recurred hot cell 14 with insulation crust 10, be by heat-generating units 14 being assembled on the precalculated position of insulation crust bottom 11, that is to say that the positioning convex portion 11a that is assembled to insulation crust bottom 11 can embed on the position among the location hole 8b of location hole 4b on the heater 4 of heat-generating units 14 and metal terminal 8,8, again this insulation crust bottom 11 is assembled on the metal pattern that injection molding forming uses, the injection of carrying out insulation crust top 12 is moulded shape, carries out with insulation crust sealing heat-generating units 14 then.Thereby needn't carry out the operation of 11 careful location, 14 pairs of insulation crust bottoms of heat-generating units, also needn't carry out lead-in wire 9,9 is drawn and fixing operation from heat-generating units 14.As a result, make the manufacturing of heater 3 become easy.When heat-generating units 14 is assembled on the insulation crust bottom 11,, in the insulation crust made from injection moulding method 10, heater 4 accurately and is simply located owing to be positioning convex portion 11a to be embedded locate as mentioned above.
Because the heater 4 that heater 3 usefulness are made of positive temperature coefficient thermis is as the heating means, energising back temperature rises rapidly, just keeps this temperature automatically in case reach predetermined temperature.So in the anti-fog filter 17 of above-mentioned heater 3 was housed, the surface of mirror 1 rose to predetermined temperature rapidly, can make the surface of mirror 1 bring into play anti-fog function as early as possible.
This anti-fog filter 17, owing to be arranged on a plurality of outsides that are used for the heater 3 of heat mirror 1 at heat transfer plate 2 back sides with insulation crust 10 by redoubling, the damp proof and waterproof of each heater 3 has become well.Therefore, can will directly give heater 3 without the civil power of step-down, the operation of the installation exercise of anti-fog filter 17 etc. has become easily, can also reduce the engineering cost of locating to install to bathroom etc. simultaneously.
This anti-fog filter 17 is because make tabular with heater 4, the heater that a plurality of heaters thus 4 constitute is arranged on so simple structure on the heat transfer plate 2 at mirror 1 back side, so can slimming and lightweight, the heat energy that produced of heater 4 conducts efficiently to mirror simultaneously.
This anti-fog filter 17 is as described below, its heater 3 has tabular heater 4 peaceful plate- shape metal terminals 8,8, and by lead-in wire 9,9 being connected to the opposite side of metal terminal 8,8, make its insulation crust 10 attenuation, because with such heater 3 as the heating means, just can realize slimming, the heat conduction efficiency to mirror 1 has also uprised simultaneously.In this anti-fog filter 17, as the heating means, even for example use when lead-in wire 9,9 is connected the such heater in metal terminal 8,8 outsides, because this heater has tabular heater 4 peaceful plate- shape metal terminals 8,8, also can make it slimming, and can give mirror 1 heat from heater conductive efficiently.
Above-mentioned anti-fog filter 17 can be used on the bathroom, is arranged on the high humility such as the place that washes one's face of bathroom adjacency, in the room that mirror 1 hazes easily.At this moment, as heat transfer plate 2 is installed in the back portion that mirror 1 can shine face height place, only the part that can shine face is carried out antifogly, be convenient to the cosmetic of face especially.
When above-mentioned antifog mirror 17 is installed, can on the wall that anti-fog filter is installed, form recess, embedding its internal fixation of the part except that mirror 1 of preventing fog filter 17.Perhaps on the wall that anti-fog filter is installed as shown in Figure 7, the anchor clamps 15,15 of the anti-fog filter 17 of clamping being installed at above-below direction will be prevented that fog filter 17 is clamped between these two anchor clamps 15.15 and fix.At this moment because recess needn't be set, can fix anti-fog filter more simply on wall.
The switch (not shown) of the heater 3 of above-mentioned anti-fog filter 17, except that with manually carry out ON/OFF such, also can with the lighting switch interlock in bathroom.Also humidity sensor can be set in the bathroom, come control heater 3 energisings according to the signal of this humidity sensor.That is to say and when humidity reaches certain certain value, to switch on, outage when this certain certain value is following.
In above-mentioned anti-fog filter 17, when being installed to heater 3 on the heat transfer plate 2, be example to use counter-sunk screw 6 and nut 7, as shown in Figure 8, can heater 3 be installed on the heat transfer plate 2 with the smooth drive screw 16 of end 16b.
At this to the method that heater 3 is installed on the heat transfer plate 2 being described with drive screw 16.
At first, drive screw 16 is inserted among the fixing hole 3a of heater 3.Then the end 16b of the drive screw 16 that will highlight from the fixing hole 3a of heater 3 follows closely among the installing hole 2e of the cylindrical space that heat transfer plate 2 forms from the back side 2c side of heat transfer plate 2, and the one side of heater 3 is close on the back side 2c of heat transfer plate 2.At this moment, because the end 16b of drive screw 16 is smooth, the front 2b of heat transfer plate 2 also flattens smooth.Subsequently, as mentioned above, the heat transfer plate 2 that each heater 3 is installed is mounted on the assigned position at mirror 1 back side, has finished anti-fog filter 18 shown in this Fig.At this moment, owing to needn't taper portion be set, can make thinner heat transfer plate at the installing hole 2e place of heat transfer plate 2.Therefore, can give mirror heat from heater 3 conduction more efficiently.
In above embodiment, exemplified the situation of on heat transfer plate 2, using 5 heaters 3, but the number of heater 3 is not limited to above-mentioned 5.The allocation position of heater 3 on heat transfer plate 2 also is not limited to above-mentioned position, can suitably set.The installation of heater 3 on heat transfer plate 2 also is not limited to drive screw, for example, also can install with binding agent.At this moment do not need location hole 4b on the heater 4 and the fixing hole 3a on the heater 3.
The shape of heat transfer plate 2 is not limited to above-mentioned rectangle, also can be different shapes such as circle, rhombus.The size of heat transfer plate also can be carried out all changes by the size of mirror.
Embodiment 2
According to Fig. 9~Figure 23 another embodiment of the present invention is described below.Be the convenience in the explanation, the member shown in the figure of the foregoing description and have the member of identical function to mark, explanation no longer in addition with prosign.
As shown in Figure 9, the anti-fog filter 41 of present embodiment has than the 1 more large-area mirror 21 of the mirror shown in the embodiment 1.Area than mirror 21 is slightly little, uses the heat transfer plate made from above-mentioned heat transfer plate 2 same materials 22 to be installed in the back side of this mirror 21 with the state of being close to.The installation of this heat transfer plate 22 without binding agent, and is carried out with a plurality of heat transfer plate jigs 26.In the present embodiment, the back side 22c of heat transfer plate 22 is provided with 12 heaters 23 and three engagement members 30~32 that are positioned at upper end, centre and lower end.The engagement member 30~32 of above-mentioned upper end, centre and lower end is made elongated shape, with the above-below direction setting of equal substantially spacing along the center line of heat transfer plate 22 Widths.Respectively assemble 2 heaters 24 about each engagement member 30~32, adding up to 4 is one group, and 4 heaters in every group are connected with corresponding component in the engagement member 30~32 with lead-in wire 9.9 respectively.Power line 13 is connected with each engagement member 30~32.
Above-mentioned heater 23 is equipped with the insulation crust 10 that insulation crust 27 replaces in the above-mentioned heater 3 as shown in Figure 10 and Figure 11, and other structures are identical with above-mentioned heater 3.Thereby heater 23 is by heater 4, metal terminal 8.8, is constituted by the insulation crust 27 of multiple member as the lead-in wire 9.9 of supply lines with as electrical insulating property.
The material of insulation crust 27 is identical with the material of insulation crust 10, and it is made of by the insulation crust bottom 28 of complex radical body and insulation crust top 29 conduct.Portion forms and is used for heater 23 usefulness screw clamps are clamped to the fixing hole 23a that uses on the heat transfer plate 22 in the central.
Shown in Figure 12 a~Figure 12 c, on above-mentioned insulation crust bottom 28, be positioned at lead-in wire 9.9 and introduce the recess 28a.28a that the end edge portion of side forms introducing lead-in wire 9.9 usefulness.With the two side portions of the said fixing hole 23a corresponding site of 28 bottom surfaces, insulation crust bottom on form 2 positioning convex portion 28b.28b that become the location division to insulation crust 27 when being installed on the heat transfer plate 22.
As shown in Figure 10 and Figure 11, on insulation crust top 29, one prevents to adorn on the importing side that anticaustic protuberance 29a is formed on the lead-in wire 9.9 relative with said fixing hole 23a.Raised part 29a is used for preventing adorning the installed surface of heat transfer plate and its reverse side anti-.Thereby, insulation crust 27, its insulation crust bottom 28 is close to and is installed on the heat transfer plate 22.As shown in figure 13, on heat transfer plate 22, be pre-formed the location hole 22a.22a corresponding with above-mentioned positioning convex portion 28b.28b.And shape, number and the position of the protuberance 29a of positioning convex portion 28b and counnter attack dress usefulness are not subjected to above-mentioned restriction, can suitably set.
As shown in figure 13, heater 23 usefulness drive screws 16 are installed on the heat transfer plate 22, form screw thread in the installing hole 22b in order to the heat transfer plate 22 of putting into drive screw 16 ends.
In above-mentioned upper end, centre and the lower end engagement member 30~32, upper end engagement member 30 has the upper end shown in the joint cap 33 shown in Figure 14 a~Figure 14 d and Figure 15 a~Figure 15 e and engages body 34.
This upper end engages body 34 and makes elongated shallow container-likely, at the place, upper and lower position of its both sides pair of lead wires introduction part 34a is arranged respectively.The pair of lead wires introduction part 34a.34a of one side forms on the position of some of staggering on the above-below direction relative with the pair of lead wires introduction part 34a.34a of opposite side.Engage the inside of body 34 in the upper end, two binding post configuration 34b.34b of portion about forming by rib.On these two binding post configuration 34b of portion, in Figure 16 and example shown in Figure 17, be respectively fitted with brazen binding post 35.The upper-lower position place of the rib between the above-mentioned binding post configuration 34b.34b of portion forms assembling recess 34h.34h.This assembling recess 34h.34h is corresponding with the following assembling protuberance 33a.33a on the junction surface 33.
On the above-mentioned introduction part 34a that respectively goes between, form 2 lead-in wires respectively and import recess 34c.34c.On the rib between this two binding posts configuration 34b.34b of portion, form 2 lead-in wires respectively and import recess 34d.34d.These two lead-in wires import upside lead-in wire among the recess 34d.34d and import recess 34d and form a side on the upside, promptly in Figure 15 c and the upside lead-in wire on the lead-in wire introduction part 34a of left side import recess 34c equal height position.The lead-in wire of downside imports recess 34d and is formed on identical offside on the downside, promptly with the lead-in wire introduction part 34a on right side on the lead-in wire of downside import the position of recess 34c equal height.Engage the power line that forms in order to import power line in the lower edge portion of body 34 in the upper end and import recess 34e.Separating the above-mentioned binding post configuration 34b of portion, forming power line on the rib of 34b bottom and import recess 34f.This power line imports recess 34f and is used for a line and another line of the power line 13 that is imported the recess importing by said power are imported on the binding post 35.
The inside that engages body 34 in the upper end forms two positioning convex portion 34g.34g.These two positioning convex portion 34g.34g are used for the upper end is engaged body 34, position when promptly upper end engagement member 30 is installed on the heat transfer plate 22.And the formation position of above-mentioned positioning convex portion 34g and number can suitably be set.
As shown in figure 16, the lead-in wire 9.9 of each heater and power line 13 are connected on the joint body 34 of above-mentioned upper end.In this connects, import the position that recess 34c.34d imports to right side binding post 35 by the upside lead-in wire 9 in the pair of lead wires 9.9 of this figure left side importing by the upside lead-in wire that is positioned at the sustained height position, by being welded to connect on this binding post 35.Downside lead-in wire 9 imports the position that recess 34c imports left side binding post 35 by the downside lead-in wire, and binding post 35 connects therewith.Downside lead-in wire 9 from the pair of lead wires 9.9 that the right side imports, the downside lead-in wire through being positioned at the sustained height position imports recess 34c.34d, is connected with the binding post 35 in left side.Upside lead-in wire 9 imports recess 34c through the upside lead-in wire and is connected with the binding post 35 on right side.Each power line 13 imports recess 34e, 34f by power line and is connected with another binding post 35.The other end of said power 13 is connected with the binding post 35.35 of inter-engagement member 31.
Engage cap 33 make with the upper end engage the upper shape of body 34 corresponding be roughly flat shape.Form the assembling protuberance 33a.33a of the assembling recess 34h.34h that embeds above-mentioned joint body 34 in the inside that engages cap 33.
Above-mentioned joint cap 33 is at state shown in Figure 16, with respect to joint body 34 assemblings of distribution.Space between the two, lead-in wire import recess 34c and power line importing recess 34e fills up with cast seal, sealing materials such as epoxy resin or silicon rubber, stops up fully, and be inner to make it preventing that really moisture from infiltrating.That is to say that above-mentioned cast seal, sealing materials plays a part to fill up engaging the space that cap 33 and upper end engage between the body 34, also handlebar engages cap 33 and upper end and engages body 34 and be bonded to together effect simultaneously.Become the combination member 30 of such state, by pasting the following of upper end joint body 34 with binding agent and it being installed on the heat transfer plate 22.
Inter-engagement member 31 is equipped with joint cap 33 shown in Figure 14 and inter-engagement body 36 shown in Figure 180.Inter-engagement body 36 is made and above-mentioned upper end engages the identical substantially shape of body 34, has to set the 34b of portion, lead-in wire with lead-in wire introduction part 34a, binding post that the upper end engages body 34 and import recess 34c, 34d, power line and import that corresponding respectively lead-in wire introduction part 36a, binding post such as recess 34e, 34f, positioning convex portion 34g and assembling recess 34h set the 36b of portion, lead-in wire imports recess 36c, 36d, power line importing recess 36e, 36f, positioning convex portion and assembling recess 36h.
That is to say that the difference that inter-engagement body 36 and upper end engage body 34 is that inter-engagement body 36 sets the power line importing recess 36e.36f that also has the power line 13 that is connected with upper end engagement member 30 in order to handle to import on the rib of the upper end of the 36b.36b of portion at its top edge and terminals at interval.Thereby in inter-engagement body 36 also as shown in figure 16, the lead-in wire 9 of each heater element 23 is connected with power line 13, the power line 13 that is connected with upper end engagement member 30 simultaneously imports recess 36e.36f importing from the power line of upside, is connected with connecting terminal 35.35.Situation when the assembling of inter-engagement body 36 and joint cap 33 and installation on heat transfer plate 22 and upper end engagement member 30 is carried out equally.
Lower end engagement member 32 is equipped with joint cap 33 shown in Figure 14 and lower end shown in Figure 19 to engage body 37.The lower end engages body 37 and makes and the identical substantially shape of above-mentioned inter-engagement body 36, and have lead-in wire introduction part 36a, binding post with inter-engagement body 36 and set that the 36b of portion, lead-in wire import recess 36c, 36d, power line imports recess 36e, 36f, positioning convex portion 36g and assembling recess 36h, Dui Ying lead-in wire introduction part 37a, binding post sets that the 37b of portion, lead-in wire import recess 37c, 37d, power line imports recess 37e, 37f, positioning convex portion 37g and assembles recess 37h respectively.
That is to say, the difference that the lower end engages body 37 and inter-engagement body 36 only is that the lower end engages body 37 and has to be positioned near the side of downside power line importing recess 37e, by the power line that downside power line introduction part imports, prevent that the power line 13 and the binding post 35 that cause because of external pull from coming in contact the power line clamping 37i of portion bad and that power line 13 comes off from lower end joint body 37 in order to clamping.This clamping part 37i also as shown in figure 20, two the protuberance 37j.37j and the relative above-mentioned side wall portion that are formed by the side wall portion that engages body 37 in the lower end dispose, with raised part 37j.37j relative position on the longitudinal wall part 37m formation of protuberance 37k.37k is arranged.
So also as shown in figure 16, the lead-in wire 9 of each heater 23 is connected with power line 13 in the joint body 37 of lower end, the power line 13 that is connected with inter-engagement member 31 simultaneously imports recess 37e, 37f by the upside power line and imports, and is connected with binding post 35.35.The power line 13 that is imported recess 37e importing by the downside power line is connected with external power source.The lower end engages the body 37 and the assembling of joint cap 33 and the situation of installation on heat transfer plate 22 and upper end engagement member and similarly carries out.
Heat transfer plate jig 26 is made up of supporting member 38 and pressed component 39 as shown in figure 21.Supporting member 38 has from the location division 38b that bottom 38a vertically holds up on the marginal portion on one side of 38a bottom its tabular.Supporting member 38 has two upright 38c.38c of portion that establish that vertically hold up from bottom 38a on the dual-side of its location division 38b one side.Form the tabular engagement lugs 38d.38d of blinds at these two the upright 38c.38c of portion that establish.This two engagement lugs 38d.38d, the interval between its two bottom shortens to tilt like that.
Pressed component 39, for example the leaf spring that is made of the thick SUS304-H of 0.3mm forms, and at the one end bending compressed part 39a is arranged, and at its other end same forniciform connecting portion 39b is arranged.The upright junction surface 39c.39c that establishes the width corresponding grooves of the 38c.38c of portion that is cut into width and above-mentioned supporting member 38 is arranged on the two side portions between compressed part 39a and the connecting portion 39b.
For example, as shown in Figure 9, on the both sides of the edge of heat transfer plate 22 and lower limb, 2 above-mentioned heat transfer plate jigs 26 are set respectively.Supporting member 38 is that its location division 38b is connected under the situation of mirror 21 lateral sections, with bonding agent its bottom 38a is sticked on mirror 21 the insides.Pressed component 39, as shown in figure 22, its junction surface 39c.39c engages with the engagement lugs 38d.38d of supporting member 38, and its connecting portion 39b is connected on the heat transfer plate 22, compresses at compressed part 39a under the situation at the back side of heat transfer plate 22 to be installed on the supporting member 38.Thereby heat transfer plate 22 is fixed under situation about being pressed on the mirror 21.
In said structure, when this anti-fog filter 41 is installed, as mentioned above, each heater 23 and power line 13 are connected on upper end, centre and the lower end engagement member 30~32.Then, these engagement members 30~32 are carried out water-proofing treatment.Again as shown in Figure 9, be installed to the unit that is used as antifog usefulness on the heat transfer plate 22 the assembly of formation as above-mentioned.The supporting member 38 usefulness binding agents of heat transfer plate jig 26 are sticked on the assigned position of mirror 21 the insides.The paste position of this supporting member 38 is positions that this location division 38b should be connected with heat transfer plate 22.Subsequently, under this state, heat transfer plate 22 is assembled to the inside of mirror 21, then compacting part 39 is installed on each supporting member 38.
When pressed component 39 being installed on each supporting member 38, at first pressed component 39 is assembled into the state of cross-pressure on mirror 21 and heat transfer plate 22.At this moment, make the junction surface 39c.39c of pressed component 39 and the upright 38c.38c of the portion aligned position of establishing of supporting member 38.Then, depress between junction surface 39c.39c, Yi Bian junction surface 39c.39c moves downwards with the engagement lugs 38d.38d sliding contact of supporting member 38 on one side pressed component 39.Junction surface 39c.39c removes pressing force in the place by engagement lugs 38d.38d bottom, engages with engagement lugs 38d.38d by flexible engaging portion 39c.39c, and pressed component 39 is installed on the supporting member 38.Therefore, heat transfer plate 22 is pressed on the mirror 21, makes 22 one-tenth of heat transfer plates be close to the inside that state is fixed on mirror 21.
As mentioned above, in the anti-fog filter 41 of present embodiment,, can not make mirror 21 produce warpage because of mirror 21 is different with heat transfer plate 22 coefficient of linear expansion owing to, heat transfer plate 22 is installed on the mirror 21 by heat transfer plate jig 26 without binding agent.Even when being installed on the mirror 21, make the thickness thickening of tack coat with bonding to heat transfer plate 22, the difference that absorbs above-mentioned linear expansivity with this tack coat also can prevent the warpage of mirror 21.Yet at this moment the thermal conductivity of mirror 21 descends, and anti-fog function descends, and also causes cost to improve simultaneously, makes the further thickening of thickness of anti-fog filter.
When heat transfer plate 22 being installed with above-mentioned heat transfer plate jig 26, in advance supporting member 38 is installed on the mirror 21, after being assembled to heat transfer plate 22 on the mirror 21, pressed component 39 is installed on the supporting member 38, thereby being close to, heat transfer plate 22 is fixed on the mirror 21.Owing to the not relative mirror 21 of heat transfer plate 22 is assembled slidably, on mirror 21, can not produce scar.
When heat transfer plate 22 being installed, engaging with supporting member 38 by making the pressed component of forming by elastic component 39, and heat transfer plate 22 is fixed on the back side of mirror 21 with above-mentioned heat transfer plate jig 26.Thereby the operation that makes on mirror 21 operation that heat transfer plate 22 is installed and for example take off heating plate 22 for replacing heater 23 all is easy.
As needn't all using on the positions to the erecting tools of installation heat transfer plate 22 on the mirror 21, the heat transfer plate jig of forming by above-mentioned supporting member 38 and pressed component 39 26.Two heat transfer plate jigs 26 that for example can replace one side of fixedly heat transfer plate 22 shown in Figure 9 with heat transfer plate jig simple in structure shown in Figure 23 40.This heat transfer plate jig 40 disposes: flat installation portion 40a, make parallel substantially step-like compressed part 40b, the location division 40c between installation portion 40a and compressed part 40b of installation portion 40a therewith.This heat transfer plate jig 40, by making its installation portion 40a be installed in the inside of mirror 21, its location division 40c makes heat transfer plate 22 location, its compressed part 40b be assemblied in heat transfer plate 22 above, with being positioned at that compressed part 40b goes up and heat transfer plate 22 being crimped on the mirror 21 to the outstanding protuberance 40d.40d that compresses of heat transfer plate 22 directions.
In the anti-fog filter 41 of present embodiment, be one group for example with 4 heaters 23, be connected with power line 13 by each engagement member 30~32 corresponding with the lead-in wire 9.9 of the heater 23 of each group.Each bar lead-in wire 9.9 of a plurality of heaters 23 was compared with being connected with picture lead-in wire 9.9 and the direct-connected situation of power line as shown in Figure 1 of power line 13, had become easily.The length of lead-in wire 9.9 can shorten, and is easy to simultaneously set identical substantially length for, makes the easy to manufacture of heater.Also easily to go between 9 and the connecting portion of power line 13 carry out water-proofing treatment.Needn't worry can take place because of the 9 lax things that are suspended on other members that go between.
Because a plurality of positioning convex portion 28b.29a and the positioning convex portion 34g that make heat transfer plate 22 location usefulness are arranged, and heater 23 and each engagement member 30~32 installation on heat transfer plate 22 are easy.
On the above-mentioned engagement member 30~32 or only on the lower end engagement member 32 near mains side, portion is provided with fuse within it.At this moment, because each heater 23 relative power line 13 is connected in parallel, the power line 13 that each engagement member 30~32 is coupled together is connected in series by binding post 35.35, in the time of on fuse being arranged on each engagement member 30~32, binding post 35 and power line 13 are connected by fuse.When only on lower end engagement member 32, fuse being set, the power line 13 that imports lower end engagement member 32 can be connected on the binding post 35 by fuse.
The quantity of engagement member is not limited to upper end, centre and lower end engagement member 30~32 these three, can connect according to the area of heat transfer plate and suitably select.For example, during the quantity of change engagement member, can correspondingly change by the quantity of change inter-engagement member 31.Linearity can not only be arranged in the position of each engagement member, for example also can be arranged to the cross direction, can suitably set.Equally, the quantity of each engagement member and connected heater 23 and configuration thereof also can both suitably be set as required.
Embodiment 3
According to Figure 24~Figure 31 the 3rd embodiment of the present invention is described below.
For the convenience on illustrating, the parts shown in the figure of the foregoing description mark with same numeral with the parts with identical function, do not explain in addition.
As shown in figure 24, the engagement member 51~54 of anti-fog filter 64 usefulness upper ends, centre and the lower end of present embodiment replaces upper end shown in Figure 9 in the foregoing description 2, centre and lower end engagement member 30~32.Other structures are identical with the structure of the foregoing description 2.
Above-mentioned upper end engagement member one setter system has the upper end shown in the joint cap 54 shown in Figure 25 a~Figure 25 c and Figure 26 a~Figure 26 e to engage body 55.
It is container-like that this upper end joint body 55 is made flattened round, at central part cylindric protuberance 55a arranged, and at peripheral part two outer arc shape rib 55c arranged.The upper end engages body 55 two inner arc rib 55b between above-mentioned outer arc shape rib 55c and cylindric protuberance 55a.Therefore, between cylindric protuberance 55a and inner arc shape rib 55b, form the inboard binding post configuration 55d of portion, between inner arc shape rib 55b and outer arc shape rib 55c, form the outside binding post configuration 55e of portion.Shown in Figure 27 and Figure 28 a, for example the inboard binding post of being made by the ring-type brass sheet 56 is assemblied on the above-mentioned inboard binding post configuration 55d of portion, and the outside binding post 57 shown in Figure 27 and Figure 28 b is assemblied on the outside binding post configuration 55e of portion.This inboard binding post 56 and outside binding post 57 are in above termination and close on the concentric position that the central part of body 55 is the center.Form chimeric recess 55f.55f in the position that forms outer arc shape rib 55c.This chimeric recess 55f.55f is corresponding with the following fitting projection 54a.54a that engages cap 54.
Shown in Figure 26 c, engage formation lead-in wire importing recess 55g and lead-in wire importing recess 55h.55h on the body 55 in the upper end.It is in order to the lead-in wire 9 of heater 23 being imported to the position of inboard binding post 56 that lead-in wire imports recess 55g, and it is position in order to binding post 57 outside lead-in wire 9 is imported to that lead-in wire imports recess 55h.55h.The position that lead-in wire imports recess 55g place is to intersect in the center of cylindric protuberance 55a and the position of the circular-arc rib 55b.55c in the interior outside of a side that upwards termination is closed two imaginary lines 58.59 that radially extend of body 55, and the position at lead-in conductor recess 55h.55h place is the position at the outer arc shape rib 55c of the opposite side of above-mentioned imaginary line 58.59.Power line imports recess 55i and is formed on outer arc shape rib 55c position on the imaginary bisecting line 60 of above-mentioned two imaginary lines 58.59, and power line imports recess 55i and is formed on along the position of the inner arc shape rib 55b of above-mentioned imaginary bisecting line 60.Power line imports recess 55i and is used for a power line 13 to import, and power line imports the position that recess 55j is a side terminal 56 in being used for a line that is imported the power line 13 that recess 55i imports by above-mentioned power supply imported to.So the upper end engages body 55 down is installed on the heat transfer plate 22 its power supply importing recess 55i.
For the hand-hole 55a of a plurality of cast encapsulants of through hole is formed on the position between above-mentioned two inner arc shape rib 55b.55b on the above-mentioned joint body 55 with the spacing that equates.As Figure 26 a.26b shown in, two positioning convex portion 55k.55k are formed on the inside that the upper end engages body 55.These two positioning convex portion 55k.55k are used for positioning when upper end engagement member 51 is installed on heat transfer plate 22.55k.55k is corresponding with positioning convex portion, forms not shown location hole on heat transfer plate 22.As shown in figure 27, the lead-in wire 9.9 of each heater 23 and power line 13 are connected on the joint body 55 of above-mentioned upper end.In this connection, a lead-in wire 9 of each heater 23 imports recess 55g through lead-in wire and is connected with inboard binding post 56, and another lead-in wire 9 imports recess 55h.55h through lead-in wire and is connected with outside binding post 57.Power line 13 imports recess 55i through power supply and imports the inside that the upper end engages body 55.A line of power line 13 is connected with outside binding post 57, another line and then import recess 55j through power supply and be connected with inboard binding post 56.
It is corresponding discoideus that joint cap 33 shown in Figure 25 is made the upper shape that engages body 55 with the upper end, and fitting projection 54a.54a forms in its lower section.This fitting projection 54a.54a is corresponding with the chimeric recess 55f.55f that the upper end engages body 55.Engaging cap 54 and upper end at state shown in Figure 27, to engage body chimeric, under this state upper end engagement member 51 carried out water-proofing treatment.At this moment, the cast encapsulant is injected engagement member 51 inside, upper end by the cast encapsulant hand-hole 55u that the upper end engages body 55.
Inter-engagement member 52 is equipped with joint cap 54 shown in Figure 25 and inter-engagement body 61 shown in Figure 26.Inter-engagement body 61 is made and above-mentioned upper end engages the identical substantially shape of body 55, and has the cylindric protuberance 55a that engages with the upper end in the body 55, inner arc shape rib 55b, outer arc shape rib 55c, the inboard binding post configuration 55d of portion, the outside binding post configuration 55e of portion, chimeric recess 55f, lead-in wire imports recess 55g, lead-in wire imports recess 55h, power line imports recess 55i, power line imports recess 55j, positioning convex portion 55k and cast encapsulant hand-hole 55u etc. be corresponding cylindric protuberance 61a respectively, inner arc shape rib 61b, outer arc shape rib 61c, the inboard binding post configuration 61d of portion, the outside binding post configuration 61e of portion, chimeric recess 61f, lead-in wire imports recess 61g, lead-in wire imports recess 61h, power line imports recess 61i, power line imports recess 61j, positioning convex portion 61k and cast encapsulant hand-hole 61u.Inter-engagement body 61, its power line import recess 60i, 60j and are used for engaging the power line 13 that body 55 is connected with the upper end and import, with this power line import recess 61i.61j be configured in outside and the upside of inner arc shape rib 61c, 61b.
As shown in figure 27, the lead-in wire 9 of each heater 23 also is connected in inter-engagement body 61 with power line 13.The power line 13 that is connected with upper end engagement member 51 imports recess 61i.61j importing by the power line of upside, is connected with outside binding post 56.57 with inboard.
Lower end engagement member 53 is equipped with joint cap 62 shown in Figure 30 and lower end shown in Figure 31 to engage body 63.The lower end engages body 63, and its top is made with the identical shaped substantially flattened round of above-mentioned inter-engagement body 61 container-like, and it is container-like that flat square is made in its underpart.
The top that the lower end engages body 63 have with inter-engagement body 61 in cylindric protuberance 61a, inner arc shape rib 61b, outer arc shape rib 61c, the inboard binding post configuration 61d of portion, the outside binding post configuration 61e of portion, chimeric recess 61f, lead-in wire imports recess 61g, lead-in wire imports recess 61h, power line imports recess 61i, power line imports recess 61j, corresponding respectively cylindric protuberance 63a such as positioning convex portion 61k and cast encapsulant hand-hole 61u, inner arc shape rib 63b, outer arc rib 63c, the inboard binding post configuration 63d of portion, the outside binding post configuration 63e of portion, chimeric recess 63f, lead-in wire imports recess 63g, lead-in wire imports recess 63h, power line imports recess 63i, power line imports recess 63j, positioning convex portion 63k and cast encapsulant hand-hole 63u.
As shown in figure 27, the lead-in wire 9 of each heater 23 also connects in the top of lower end joint body 63.The power line 13 that is connected with inter-engagement member 52 imports recess 63i.63j importing by the power line of upside, is connected with outside binding post 56.57 with inboard.
Engage the bottom of body 63 in the lower end, power line imports recess 63m and is formed on its lower limb part, and the fuse configuration 63q of portion is positioned at it on one side.Power line imports recess 63m and engages in the body 63 in order to the power line 13 importing lower ends that handle is connected with external power source.Engage in the body 63 in this lower end, a line that is imported the power line 13 that recess 63m imports by power line imports recess 63o.63o through being positioned at power line on the 63n.63n of rib up and down that extends along transverse direction, be positioned at that power line on the above-mentioned outer arc shape rib 63c imports recess 63p, the power line that is positioned on the above-mentioned inner arc shape rib 63b.63b imports recess 63j.63j, is connected with inboard binding post 56 on being assemblied in the inboard binding post configuration 63d of portion.Another line of said power 13 imports recess 63r and is configured on the above-mentioned fuse configuration 63q of portion through power line, the fuse of not drawing among the figure connects, and then is connected through the outside binding post 57 that is positioned at the power line importing recess 63s on the outer arc shape rib 63c and be assemblied on the outside binding post configuration 63e of portion by the other end of fuse.Engage the bottom of body 63 in the lower end, above-mentioned chimeric recess 63f is formed on the cylindrical projection 63t.
Joint cap 62 shown in Figure 30 is made the corresponding tabular of the upper shape that engages body 63 with the lower end, fitting projection 62a is formed on its inside.These fitting projection 62a is corresponding with three chimeric recess 63f on being positioned at lower end joint body 63.
In said structure, the connecting portion of the lead-in wire 9.9 of each heater 23 is circular in upper end, centre and the lower end engagement member 51~53.Thereby the position of each heater 23 relative with the position of each engagement member 51~53 on the heat transfer plate 22 is to set easily.
In lower end engagement member 53, because the fuse configuration 63q of portion is formed on the bottom that the lower end engages body 63, fuse is configuration easily just.In this structure, any one heater 23 breaks down all can make power failure to whole heaters 23.Equally also can be in the top with the engagement member 51.52 of centre on form the fuse configuration 63q of portion.At this moment as mentioned above, the heater 23 that just is connected with each engagement member 51~53 is connected with power line 13 by this fuse.
In order to concrete performance and the embodiment that invention is elaborated, after all just in order to illustrate technology contents of the present invention, the invention is not restricted to the instantiation of such narrow sense, can record below and carry out various changes in the claim scope of spirit of the present invention and implement.

Claims (34)

1, a kind of heating appliances, it is by forming as lower member:
The heater that constitutes by positive feature thermistor;
This above heater and below the electrode that forms;
Difference is the pair of plates shape metal terminal of electrode electrical connection therewith;
Difference is a pair of supply lines of the opposite side electrical connection of two metal terminals therewith;
By multiple above-mentioned heater, the electric insulation of the exposed division of electrode and metal terminal and supply lines and metal terminal wire connecting portion and external electrical insulation is by multiple member.
2, according to the said heating appliances of claim 1, it is characterized in that said metal terminal comprises the power supply that extends out outside above-mentioned electrode forms the zone, above-mentioned supply lines is connected on these power supplies.
3,, it is characterized in that said power supply comprises above-mentioned opposite face according to the said heating appliances of claim 2.
4, according to the said heating appliances of claim 1, it is characterized in that a said supply lines is connected with a metal terminal in primary importance, another supply lines is connected with another metal terminal in the second place, said primary importance is positioned at a side of the plane domain vertical with above-mentioned electrode, and the said second place is positioned at the opposite side of above-mentioned plane domain.
5,, it is characterized in that said two supply lines are parallel by the installed surface of the heating object in the multiple member with above-mentioned electric insulation, and equidistantly drawn the multiple member from electric insulation with above-mentioned installed surface according to the said heating appliances of claim 4.
6, according to the said heating appliances of claim 1, it is characterized in that, on the face of flat heating object installation side, form in order to embedding and be positioned at location hole on the heating object so that the positioning convex portion of location.
7,, it is characterized in that on the face of the non-installation side of flat heating object, forming in order to prevent face installation, in order to avoid adorn anti-protuberance to the non-installation side of relative heating object according to the said heating appliances of claim 1.
8, a kind of manufacture method of heating appliances, it comprises following operation:
Make each tabular metal terminal and on the tabular heater that constitutes by positive temperature coefficient thermis, be connected, supply lines is connected with these metal terminals, form with heat-generating units with the electrode that forms below;
With this heat-generating units be assembled to by electrical insulating material constitute by the assigned position place on the complex radical body;
With carrying out the injection molding forming of electrical insulating material on this metal pattern of being used to injection molding forming by the complex radical body device, recurred the exposed portions serve of hot cell and made it sealing by multiple member with electric insulation.
9,, it is characterized in that also comprising the steps: according to the manufacture method of the said heating appliances of claim 8
For on above-mentioned heat-generating units, forming the location hole that penetrates into opposite side from a side, on above-mentioned heater, electrode and metal terminal, respectively form location hole;
Form the positioning convex portion to embed above-mentioned location hole above-mentioned on by the complex radical body;
In the time of on being assembled to above-mentioned heat-generating units by the complex radical body, be in the state in the above-mentioned location hole that embeds above-mentioned heat-generating units by the positioning convex portion of complex radical body.
10,, it is characterized in that the said operation that supply lines is connected to above-mentioned metal terminal comprises each supply lines is connected respectively to the operation of two metal terminal opposite faces on the same group according to the manufacture method of the said heating appliances of claim 8.
11, a kind of anti-fog filter comprises:
Mirror;
Be close to the heat transfer plate that this mirror back side is provided with;
The heater that is made of positive temperature coefficient thermis is equipped with in inside, and is multiple by multiple member quilt with electric insulation on every side, is arranged on a plurality of heating appliances of above-mentioned heat transfer plate quilt cover.
12, according to the said anti-fog filter of claim 11, it is characterized in that: on above-mentioned heater and following surface forming electrode; Above-mentioned heating appliances comprises respectively the metal terminal of the pair of plates shape that is electrically connected with two electrodes of heater and distinguishes a pair of supply lines that two metal terminals therewith are connected.
13,, it is characterized in that said two supply lines are connected on the opposite side of two metal terminals on the same group according to the said anti-fog filter of claim 11.
14, according to the said anti-fog filter of claim 13, it is characterized in that said each metal terminal comprises the power supply that extends out outside above-mentioned electrode forms the zone, above-mentioned supply lines is connected on these power supplies.
15,, it is characterized in that said power supply comprises above-mentioned opposite face according to the said anti-fog filter of claim 14.
16, according to the said anti-fog filter of claim 13, it is characterized in that a said supply lines is connected with a metal terminal in primary importance, another supply lines is connected with another metal terminal in the second place, above-mentioned primary importance is positioned at a side of the plane domain vertical with above-mentioned electrode, and said second position is positioned at the opposite side of above-mentioned plane domain.
17,, it is characterized in that said two supply lines are parallel by the installed surface of the heating object in the multiple member with above-mentioned electric insulation, and equidistantly drawn the multiple member from electric insulation with above-mentioned installed surface according to the said anti-fog filter of claim 16.
18,, it is characterized in that said heating appliances forms the positioning convex portion that is arranged in the location hole on the heat transfer plate in order to embedding on the face of flat heat transfer plate installation side according to the said anti-fog filter of claim 11.
19,, it is characterized in that said heating appliances forms in order to preventing to install in order to avoid adorn anti-protuberance on the face of the non-installation side of flat heat transfer plate to the face of the non-installation side of relative heat transfer plate according to the said anti-fog filter of claim 11.
20, a kind of anti-fog filter, it comprises:
Mirror;
The heat transfer plate of being close to the back side setting of this mirror;
The tabular heater that is made of positive temperature coefficient thermis is equipped with in inside, and is multiple by multiple member quilt with electric insulation on every side, is arranged on a plurality of heating appliances at the above-mentioned heat transfer plate back side;
The supply lines of above-mentioned a plurality of heating appliances is connected with the wire area of power line in inside, and topped this coupling part is arranged on the engagement member at the heat transfer plate back side.
21,, it is characterized in that the cast encapsulant that will prevent the moisture infiltration is full of the space of the above-mentioned wire area that comprises above-mentioned engagement member inside according to the said anti-fog filter of claim 20.
22, according to the said anti-fog filter of claim 20, it is a plurality of to it is characterized in that said engagement member is provided with, these engagement members have binding post in order to the supply lines that connects heating appliances at above-mentioned wire area, a plurality of heating appliances are connected on each engagement member by above-mentioned binding post, and each engagement member connects with power line by above-mentioned binding post on the same group.
23, according to the said anti-fog filter of claim 20, it is characterized in that said engagement member has in order to connect the binding post of heating appliances at above-mentioned wire area, the peripheral shape of above-mentioned binding post is to be the circular-arc of center with the wire area central part substantially.
24, a kind of anti-fog filter comprises:
Mirror;
The heat transfer plate of being close to the back side setting of this mirror;
The tabular heater that is made of positive temperature coefficient thermis is equipped with in inside, and is multiple by multiple member quilt with electric insulation on every side, is arranged on a plurality of heating appliances at the above-mentioned heat transfer plate back side;
Form and engage the pressed component that heat transfer plate is pressed on the mirror by the supporting member that is arranged on the mirror back side with elastic component and form, with so that heat transfer plate is fixed to the heat transfer plate jig at the mirror back side closely with above-mentioned supporting member.
25, according to the said anti-fog filter of claim 24, it is relative with the edge of above-mentioned heat transfer plate one end to it is characterized in that supporting member in the said heat transfer plate jig comprises, can make the location division of heat transfer plate location.
26, according to the said anti-fog filter of claim 24, it is characterized in that the supporting member in the said heat transfer plate jig comprises: the flat bottom that is installed in the mirror back side, from then on two bottom sides is upwards holded up the relative mutually upright engagement lugs of establishing portion and giving prominence to this upright opposite side of establishing portion; Above-mentioned pressed component is arranged on strides between heat transfer plate and the mirror, the one end is placed on the heat transfer plate, the other end is placed in the mirror back side, position between an above-mentioned end and the other end is to mirror direction bending, the two side portions of this bend engages with above-mentioned engagement lugs above-mentioned two upright establishing between portion, and heat transfer plate is fixed.
27, according to the said anti-fog filter of claim 24, it is characterized in that said heat transfer plate jig is arranged on two edge parts in three edge parts of heat transfer plate both sides of the edge portion and lower edge portion at least, in above-mentioned three edge parts, be provided with one on the remaining edge part and have the tabular installation portion that is installed in the mirror back side, can make location division that heat transfer plate locatees and the heat transfer plate jig of the back side of heat transfer plate being pressed to the compressed part of mirror direction relatively with an end margin portion of heat transfer plate.
28,, it is characterized in that above-mentioned electric insulation is comprised by multiple member according to the said heating appliances of claim 1: the downside with plane of being close to heating object by multiple member and be installed in above-mentioned downside by the upside on the multiple member by multiple member.
29,, it is characterized in that said downside is answered member and made by identical electrical insulating material by multiple member with upside according to the heating appliances shown in the claim 28.
30,, it is characterized in that said downside insulating component makes with the identical electrical insulating material of upside insulating component do as one likes matter according to the said heating appliances of claim 28.
31, according to the said heating appliances of claim 28, it is characterized in that constituting above-mentioned upside by the electrical insulating material of multiple member consider with above-mentioned downside by the compatibility and the thermal coefficient of expansion of multiple member, from being selected the low material of the heat conductivity of the electrical insulating material of multiple member than constituting downside.
32,, it is characterized in that this heating appliances also comprises the heater that formed above-mentioned electrode and keeps being close to the closure assembly of contact condition with pair of plates shape metal terminal according to the said heating appliances of claim 1.
33,, it is characterized in that this heating appliances at least also comprises the closure assembly of the hollow cylindrical of bottom surface opening according to the said heating appliances of claim 28; The heater that has formed above-mentioned electrode is positioned at above-mentioned downside by on the multiple member by the clamping of above-mentioned pair of metal terminal, so with above-mentioned closure assembly under the last face shield of heater.
34, according to the manufacture method of the said heating appliances of claim 8, the operation that it is characterized in that forming above-mentioned heat-generating units also comprises the operation that the hollow cylindrical closure assembly of bottom surface opening is at least covered on above-mentioned heat-generating units, said closure assembly only makes above-mentioned metal terminal closely contact with electrode, so that above-mentioned metal terminal is connected with supply lines, and be to constitute by electrical insulating material.
CN93107022A 1992-05-11 1993-05-10 The anti-fog filter of heater and manufacture method thereof and outfit heater Pending CN1084003A (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP117722/92 1992-05-11
JP3061792 1992-05-11
JP30617/92 1992-05-11
JP256620/92 1992-09-25
JP25662092 1992-09-25

Publications (1)

Publication Number Publication Date
CN1084003A true CN1084003A (en) 1994-03-16

Family

ID=26369007

Family Applications (1)

Application Number Title Priority Date Filing Date
CN93107022A Pending CN1084003A (en) 1992-05-11 1993-05-10 The anti-fog filter of heater and manufacture method thereof and outfit heater

Country Status (1)

Country Link
CN (1) CN1084003A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102749742A (en) * 2011-04-19 2012-10-24 青岛海信电器股份有限公司 Device for regulating temperature gradient of liquid crystal module and method as well as liquid crystal module
CN105571114A (en) * 2016-01-19 2016-05-11 北京瑞特爱能源科技股份有限公司 Novel immersed heating electrode
CN109479344A (en) * 2016-07-22 2019-03-15 法国圣戈班玻璃厂 Windowpane and its electrical connection with conducting element
CN112476713A (en) * 2019-09-12 2021-03-12 东莞湧德电子科技有限公司 Method for manufacturing ceramic heater in electronic cigarette atomizer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102749742A (en) * 2011-04-19 2012-10-24 青岛海信电器股份有限公司 Device for regulating temperature gradient of liquid crystal module and method as well as liquid crystal module
CN102749742B (en) * 2011-04-19 2015-10-14 青岛海信电器股份有限公司 A kind of device of adjustable liquid crystal display module temperature gradient, method and liquid crystal module
CN105571114A (en) * 2016-01-19 2016-05-11 北京瑞特爱能源科技股份有限公司 Novel immersed heating electrode
CN109479344A (en) * 2016-07-22 2019-03-15 法国圣戈班玻璃厂 Windowpane and its electrical connection with conducting element
CN112476713A (en) * 2019-09-12 2021-03-12 东莞湧德电子科技有限公司 Method for manufacturing ceramic heater in electronic cigarette atomizer

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