CN108393630A - A kind of steel reinforcement cage welding equipment - Google Patents

A kind of steel reinforcement cage welding equipment Download PDF

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Publication number
CN108393630A
CN108393630A CN201810187581.2A CN201810187581A CN108393630A CN 108393630 A CN108393630 A CN 108393630A CN 201810187581 A CN201810187581 A CN 201810187581A CN 108393630 A CN108393630 A CN 108393630A
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CN
China
Prior art keywords
reinforcement cage
steel reinforcement
babinet
disk
work platform
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Granted
Application number
CN201810187581.2A
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Chinese (zh)
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CN108393630B (en
Inventor
吴招娣
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Fuzhou Siqi Technology Co Ltd
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Individual
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Publication of CN108393630A publication Critical patent/CN108393630A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The present invention relates to a kind of steel reinforcement cage welding equipment, when mainly solving using human weld's steel reinforcement cage, there are working efficiency is relatively low and the low-quality problem of human weld.A kind of steel reinforcement cage welding equipment of the present invention, including mobile work platform mechanism, rotation disc mechanism, operation panel and electrical cabinet, the electrical cabinet top is equipped with rotation disc mechanism and operation panel, described rotation disc mechanism one end is connected with mobile work platform mechanism, the operation panel includes button module for setting the device action and the display module for capableing of the real-time display status information of equipment, the technical solution of the operation panel connection PLC controller input terminal, it preferably solves the problems, such as this, can be used as the welding of steel reinforcement cage.

Description

A kind of steel reinforcement cage welding equipment
Technical field
The present invention relates to a kind of steel reinforcement cage welding equipments.
Background technology
Currently manufactured steel reinforcement cage substantially uses the molding mode of manual manufacture, in addition to speed is slow, outside high labor cost, The quality that it makes is relatively low, is unevenly distributed in particular about muscle, and it is all to restrict manufacture high quality steel reinforcement cage that main reinforcement, which is molded non-round, Key factor, therefore there is an urgent need for research and develop a kind of steel reinforcement cage welding equipment that can be solved the above problems.
Invention content
The technical problem to be solved in the present invention overcomes existing defect, provides a kind of new steel reinforcement cage welding equipment, this sets It is standby that there is reduction processing cost, improve production efficiency, improve processing quality, reducing labor intensity and can realize to different size steel The advantages of welding of muscle cage, when solving human weld's steel reinforcement cage in the prior art, there are working efficiency is relatively low and human weld Low-quality problem.
The technical solution that the present invention uses to solve above-mentioned technical problem is as follows:The present invention is by using a kind of steel reinforcement cage Welding equipment, including mobile work platform mechanism, rotation disc mechanism, operation panel and electrical cabinet, the electrical cabinet top are equipped with Rotation disc mechanism and operation panel, described rotation disc mechanism one end are connected with mobile work platform mechanism, the mobile work platform machine Structure can transfer dish muscle and can along constitute steel reinforcement cage main body more main reinforcements move, the rotation disc mechanism be used for place structure At steel reinforcement cage main body more main reinforcements and the rotation of more main reinforcements can be driven, the rotation disc mechanism cooperation mobile work platform Mechanism by disk muscle enclose at most root main reinforcement, then by the automatic welding machine of mobile work platform mechanism to the main reinforcement and disk of underface Muscle carries out required welding;The operation panel includes button module for setting the device action and being capable of real-time display The display module of the status information of equipment, the operation panel connect PLC controller input terminal, the PLC controller output end Each mechanical part of the equipment is connected, PLC controller receives the control instruction of operation panel, controls the dynamic of each mechanical part of the equipment Make.
Preferably, the mobile work platform mechanism include babinet and can drive case movement threephase asynchronous machine, institute It states that babinet is square body and position is equipped with for constituting the through-hole that passes through of steel reinforcement cage main body in its center, is equipped in the through-hole circumference Multiple support pulleys, multiple support pulleys are set with to be fixed on corresponding axis and by flat key one, the shaft rotation Dynamic to be supported on bearing block, the bearing block is fixed on the box house, and the bottom of box is provided with one in front and one in back two groups Idler wheel, idler wheel described in every group includes two idler wheels one arranged side by side, and is respectively fitted over corresponding wheel shaft both ends, the idler wheel One is assemblied on two tracks arranged side by side and can be rolled along track, and two tracks are fixed on holder one, and two Wheel shaft described in root is fixed on the bottom of box by corresponding bearing respectively, leads to together wherein being set with gear on a wheel shaft The fixation of flat key two is crossed, the gear one engages connection with gear two, and the gear two is set in the output shaft of threephase asynchronous machine On, the threephase asynchronous machine is fixed on babinet.
It is highly preferred that the top of the box is equipped with automatic welding machine, the babinet side is equipped with pedestal, hangs down on pedestal Straight to be provided with rotation axis, rotation axis is equipped with turntable, is set with disk muscular cramp disk on the turntable, the babinet side also sets up two A positioning pin passed through for disk muscle.
Preferably, the rotation disc mechanism includes rotary shaft, and the output axis connection of described rotary shaft one end and motor is described Motor is mounted in fixed frame, and the fixed mount setting is located at two one end of holder, first-class of the rotary shaft on holder It is set with multiple rotating disks one and multiple rotating disks two away from ground, multiple rotating disks one are from from central end to rotating disk one More bull sticks that edge direction directly dissipates are constituted, the every bull stick opened up at the circumferential edges of rotating disk one it is fluted, Straight pin is provided between the two side of the groove, and the both ends of straight pin and the two side of groove connect, the straight pin On be cased with idler wheel two, the lower end of multiple rotating disks one is provided with curved support frame, the profile of the curved support frame and rotation The outer profile of one lower part of turntable is consistent, and the curved support frame is used to support rotating disk one;Multiple rotating disks two are in Circle, multiple rotating disks two are described fixed using its center to offer several location holes on the circumference of center of circle different radii Position hole passes through for main reinforcement.
Two the technical solution adopted by the present invention to solve above-mentioned technical problem are as follows:
A kind of welding method of steel reinforcement cage welding equipment, includes the following steps:
The first step checks that more main reinforcements without hidden danger, are manually passed through determining for rotating disk one and rotating disk two by equipment successively Position is fixed in hole, and more main reinforcements is made to be fixed in rotating disk two and be circumferentially distributed centered on the center of rotating disk two, After main reinforcement wears muscle, manually pass through positioning pin to the end of a main reinforcement, manual operation control in the disk muscle on disk muscular cramp disk The end of disk muscle, is first welded in a main reinforcement by the start button of panel, automatic welding machine work by plumb joint.
Second step, threephase asynchronous machine work, band moving gear two rotate, and the rotation of gear two can be rotated with moving gear one, It being driven again by wheel shaft, and then idler wheel one is driven to rotate so that idler wheel one and component mounted thereto are moved along track together, Stop after mobile a distance, while electric rotating cylinder working, driving bull stick and component mounted thereto, rotation is certain counterclockwise Stop after differences in angle, rotating disk one and rotating disk two are also with rotation, to drive more masters being fixed in rotating disk two Myospasm is dynamic so that the disk muscle in mobile reel is centered around the outer surface of more main reinforcements, automatic welding machine with the rotation of bull stick Main reinforcement and disk muscle are welded, above-mentioned step is repeated, until the molding of entire steel reinforcement cage, manually takes out product, each mechanism is multiple Position.
The present invention is equipped with PLC controller, after related technical personnel program, can be completely achieved semi-automation, to Labor intensity is reduced, welding efficiency is improved;More main reinforcements are fixed on the circle of different radii by rotation disc mechanism provided by the invention , it can be achieved that welding to different size steel reinforcement cages on week.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of steel reinforcement cage welding equipment of the present invention;
Fig. 2 is the mobile work platform structural scheme of mechanism of steel reinforcement cage welding equipment of the present invention;
Fig. 3 is A-A sectional views in Fig. 2;
Fig. 4 is partial enlarged view at B in Fig. 2;
Fig. 5 is C-C sectional views in Fig. 2;
Fig. 6 is the rotating disk structural scheme of mechanism of steel reinforcement cage welding equipment of the present invention;
Fig. 7 is partial schematic diagram in Fig. 6;
Fig. 8 is partial enlarged view at D in Fig. 6;
Fig. 9 is the reinforcement cage structure schematic diagram after welding.
In attached drawing:
1, mobile work platform mechanism 2, rotation disc mechanism 3, operation panel
4, electrical cabinet 101, bearing block 102, axis
103, flat key 1, support pulley 105, babinet
106, idler wheel 1, bearing 108, flat key two
109, gear 1, wheel shaft 111, gear two
112, holder 1, sliding rail 114, automatic welding machine
115, plumb joint 116, threephase asynchronous machine 117, disk muscular cramp disk
118, positioning pin 201, holder 2 202, idler wheel two
203, straight pin 204, groove 205, rotary shaft
206, rotating disk 1, rotating disk 2 208, bull stick
209, fixed frame 210, supporting rack 211, location hole
5, steel reinforcement cage main body 501, main reinforcement 502, disk muscle
Specific implementation mode
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific implementation modes are only For illustrating the present invention rather than limiting the scope of the invention.
As shown in Figure 1, 2, a kind of steel reinforcement cage welding equipment, including mobile work platform mechanism 1, rotation disc mechanism 2, operating surface Plate 3 and electrical cabinet 4,4 top of the electrical cabinet are equipped with rotation disc mechanism 2 and operation panel 3, described 2 one end of rotation disc mechanism It is connected with mobile work platform mechanism 1, the mobile work platform mechanism 1 being capable of transfer dish muscle 502 and can be along constituting steel reinforcement cage More main reinforcements 501 of main body 5 move, and the rotation disc mechanism 2 is used to place more main reinforcements 501 of composition steel reinforcement cage main body 5 simultaneously And more main reinforcements 501 can be driven to rotate, the rotation disc mechanism 2 coordinates the mobile work platform mechanism 1 by disk muscle 502 around extremely In more main reinforcements 501, then by the automatic welding machine of mobile work platform mechanism 1 main reinforcement 501 and disk muscle 502 of underface are carried out Required welding;The electrical cabinet 2 is used to place the electrical equipment in the equipment, convenient to overhaul and wiring;In the rack 1 also Operation panel 3 is installed, the operation panel 3 includes button module for setting the device action and being capable of real-time display The display module of the status information of equipment, the operation panel 3 connect PLC controller input terminal, the PLC controller output end Each mechanical part of the equipment is connected, PLC controller receives the control instruction of operation panel 3, controls each mechanical part of the equipment Action.In use, operating personnel can input various data according to display module, operated according to the prompt of display module, With good Man machine interaction.The button module is provided with startup, scram button, presses start button upon start up, Stop button is pressed when stopping.After the completion of operating personnel's input data, start button is pressed, machine is operated.If operating Some unpredictable problems are encountered in the process, and operating personnel can press scram button, avoid because of machine or personnel in time Operation error, cause to lose.
As shown in Fig. 2,3,4,5, the mobile work platform mechanism 1 includes babinet 105 and can the movement of drive case 105 Threephase asynchronous machine 116, the babinet 105 is square body and position is equipped with and is passed through for constituting steel reinforcement cage main body 5 in its center Through-hole, the through-hole circumference is interior to be equipped with multiple support pulleys 104, and multiple support pulleys 104 are set in corresponding It is fixed on axis 102 and by flat key 1, on bearing block 101, the bearing block 101 is fixed on 102 rotating support of the axis Inside the babinet 105,105 bottom of the babinet is provided with one in front and one in back two groups of idler wheels, and idler wheel described in every group includes setting side by side Two idler wheels 1 set, and 110 both ends of corresponding wheel shaft are respectively fitted over, the idler wheel 1 is assemblied in two and sets side by side It can be rolled on the track 113 set and along track, two tracks 113 are fixed on holder 1, two wheel shafts 110 are fixed on 105 bottom of babinet by corresponding bearing 107 respectively, wherein being set with gear one on a wheel shaft 110 It 109 and is fixed by flat key 2 108, the gear 1 engages connection with gear 2 111, and the gear 2 111 is set in three On the output shaft of phase Induction Machines 116, the threephase asynchronous machine 116 is fixed on babinet 105.105 top peace of the babinet Equipped with automatic welding machine 114,105 side of the babinet is equipped with pedestal, and rotation axis is vertically installed on pedestal, is set in rotation axis There is turntable, be set with disk muscular cramp disk 117 on the turntable, 105 side of the babinet also sets up two and passed through for disk muscle 502 Positioning pin 118.
As shown in Fig. 6,7,8, the rotation disc mechanism 2 includes rotary shaft 205,205 one end of the rotary shaft and motor Axis connection is exported, the motor is mounted in fixed frame 209, and the fixed frame 209 is arranged on holder 201, and positioned at branch 2 201 one end of frame is equally spacedly set with multiple rotating disks 1 and multiple rotating disks 2 207 in the rotary shaft 205, more A rotating disk 1 is from more 208 structures of bull stick directly dissipated from central end to one 206 edge direction of rotating disk At the every bull stick 208 opens up fluted 204 at the circumferential edges of rotating disk 1, the two side of the groove 204 Between be provided with straight pin 203, and the both ends of straight pin 203 are connect with the two side of groove 204, are covered on the straight pin 203 There are idler wheel 2 202, the lower end of multiple rotating disks 1 to be provided with curved support frame 210, the curved support frame 210 Profile is consistent with the outer profile of one 206 lower part of rotating disk, and the curved support frame 210 is used to support rotating disk 1;It is multiple The rotating disk 2 207 is rounded, and multiple rotating disks 2 207 are using its center to be opened on the circumference of center of circle different radii Equipped with several location holes 211, multiple location holes 211 pass through for main reinforcement 501.When the steel reinforcement cage for needing welding different radii When, more main ribs 501 can be passed through in the location hole on the circumference of required radius, it can be achieved that different size steel reinforcement cages Welding.
As shown in figure 9, for the reinforcement cage structure being welded.
The operation principle and welding method of the steel reinforcement cage welding equipment of the present invention include as follows:
The first step checks that more main reinforcements 501 without hidden danger, are manually passed through rotating disk 1 and rotating disk by equipment successively It is fixed in 2 207 location hole 211, more main reinforcements 501 is made to be fixed in rotating disk 2 207 and with rotating disk 2 207 It is circumferentially distributed centered on center, after main reinforcement 501 wears muscle, the disk muscle 502 on disk muscular cramp disk 117 is manually passed through into positioning pin The end of 118 to main reinforcements 501, the start button of manual operation control panel 2, automatic welding machine 114 work, and pass through welding First 115 are first welded on the end of disk muscle 502 in a piece main reinforcement 501.
Second step, threephase asynchronous machine 116 work, and band moving gear 2 111 rotates, and the rotation of gear 2 111 can band moving teeth One 109 rotations are taken turns, then are driven by wheel shaft 110, and then idler wheel 1 is driven to rotate so that idler wheel 1 and mounted thereto Component moved together along track 113, stop after mobile a distance, while electric rotating cylinder working, drive bull stick 108 and installation Component on it stops after degree of rotating by a certain angle counterclockwise, rotating disk 1 and rotating disk 2 207 also with rotation, To drive more main reinforcements 501 being fixed in rotating disk 2 207 rotation so that disk muscle 502 in mobile reel 117 is with turning The rotation of bar 208 and the outer surface for being centered around more main reinforcements 501, automatic welding machine 114 weld main reinforcement 501 and disk muscle 502 It connects, repeats above-mentioned step, until the molding of entire steel reinforcement cage, manually take out product, each reset.
Although the illustrative specific implementation mode of the present invention is described above, in order to the technology of the art Personnel are it will be appreciated that the present invention, but the present invention is not limited only to the range of specific implementation mode, to the common skill of the art For art personnel, as long as long as various change the attached claims limit and determine spirit and scope of the invention in, one The innovation and creation using present inventive concept are cut in the row of protection.

Claims (4)

1. a kind of steel reinforcement cage welding equipment, including mobile work platform mechanism (1), rotation disc mechanism (2), operation panel (3) and electricity Gas holder (4), it is characterised in that:Electrical cabinet (4) top is equipped with rotation disc mechanism (2) and operation panel (3), the rotation Disc mechanism (2) one end is connected with mobile work platform mechanism (1), the mobile work platform mechanism (1) can transfer dish muscle (502) simultaneously And can be mobile along more main reinforcements (501) for constituting steel reinforcement cage main body (5), the rotation disc mechanism (2) constitutes steel for placing More main reinforcements (501) of muscle cage main body (5) and the rotation of more main reinforcements (501) can be driven, rotation disc mechanism (2) cooperation institute Mobile work platform mechanism (1) is stated by disk muscle (502) at most root main reinforcement (501), then passes through mobile work platform mechanism (1) Automatic welding machine carries out required welding to the main reinforcement (501) and disk muscle (502) of underface;The operation panel (3) includes using In the button module for setting the device action and it is capable of the display module of the real-time display status information of equipment, the operating surface Plate (3) connects PLC controller input terminal, and the PLC controller output end connects each mechanical part of the equipment, and PLC controller connects The control instruction for receiving operation panel (3), controls the action of each mechanical part of the equipment.
2. a kind of steel reinforcement cage welding equipment according to claim 1, it is characterised in that mobile work platform mechanism (1) packet Include babinet (105) and can the mobile threephase asynchronous machine (116) of drive case (105), the babinet (105) be square body and Position is equipped with the through-hole passed through for constituting steel reinforcement cage main body (5) in its center, and multiple support pulleys are equipped in the through-hole circumference (104), multiple support pulleys (104) are set with fixes on corresponding axis (102) and by flat key one (103), For axis (102) rotating support on bearing block (101), the bearing block (101) is fixed on the babinet (105) inside, institute It states babinet (105) bottom and is provided with one in front and one in back two groups of idler wheels, idler wheel described in every group includes two idler wheels one arranged side by side (106), and corresponding wheel shaft (110) both ends are respectively fitted over, the idler wheel one (106) is assemblied in two tracks arranged side by side (113) it can be rolled on and along track, two tracks (113) are fixed on holder one (112), two wheel shafts (110) babinet (105) bottom is fixed on by corresponding bearing (107) respectively, wherein being set on a wheel shaft (110) Gear one (109) is simultaneously fixed by flat key two (108), and the gear one (109) engages connection, the tooth with gear two (111) Two (111) of wheel are set on the output shaft of threephase asynchronous machine (116), and the threephase asynchronous machine (116) is fixed on babinet (105) on.
3. a kind of steel reinforcement cage welding equipment according to claim 2, it is characterised in that be equipped at the top of the babinet (105) Automatic welding machine (114), babinet (105) side are equipped with pedestal, rotation axis are vertically installed on pedestal, is set in rotation axis There is turntable, disk muscular cramp disk (117) is set on the turntable, babinet (105) side also sets up two for disk muscle (502) The positioning pin (118) passed through.
4. a kind of steel reinforcement cage welding equipment according to claim 1, it is characterised in that the rotation disc mechanism 2 includes rotation Axis (205), the output axis connection of described rotary shaft (205) one end and motor, the motor are mounted in fixed frame (209), institute It states fixed frame (209) to be arranged on holder (201), and is located at holder two (201) one end, first-class of the rotary shaft (205) Multiple rotating disks one (206) and multiple rotating disks two (207) are set with away from ground, multiple rotating disks one (206) are by therefrom The more bull sticks (208) that heart end is directly dissipated to rotating disk one (206) edge direction are constituted, and the every bull stick (208) exists It is opened up at the circumferential edges of rotating disk one (206) fluted (204), cylinder is provided between the two side of the groove (204) It sells (203), and the both ends of straight pin (203) are connect with the two side of groove (204), and idler wheel is cased on the straight pin (203) Two (202, the lower end of multiple rotating disks one (206) is provided with curved support frame (210), the curved support frame (210) Profile is consistent with the outer profile of rotating disk one (206) lower part, and the curved support frame (210) is used to support rotating disk one (206);Multiple rotating disks two (207) are rounded, and multiple rotating disks two (207) are using its center as the center of circle different half Several location holes (211) are offered on the circumference of diameter, the location hole (211) passes through for main reinforcement (501).
CN201810187581.2A 2018-03-07 2018-03-07 A kind of steel reinforcement cage welding equipment Active CN108393630B (en)

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Application Number Priority Date Filing Date Title
CN201810187581.2A CN108393630B (en) 2018-03-07 2018-03-07 A kind of steel reinforcement cage welding equipment

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CN108393630B CN108393630B (en) 2019-11-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109057361A (en) * 2018-08-31 2018-12-21 无为县红宇通信器材有限责任公司 A kind of binding apparatus of concrete wire pole inside reinforcing bar
CN110605348A (en) * 2019-10-14 2019-12-24 济宁市中路智能科技有限公司 Novel rib winding machine
CN110614422A (en) * 2019-09-27 2019-12-27 安徽企路石工程技术开发有限公司 Road and bridge steel reinforcement cage welding device
CN110695577A (en) * 2019-10-21 2020-01-17 中国建筑科学研究院有限公司建筑机械化研究分院 Square steel reinforcement cage welding equipment
CN112589356A (en) * 2021-01-09 2021-04-02 山东飞宏工程机械有限公司 Square steel reinforcement cage processing platform

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CN106695178A (en) * 2015-08-12 2017-05-24 四平欧维姆机械有限公司 Automatic ejecting mechanism for inner tension band of reinforcement cage forming machine
CN106938309A (en) * 2017-05-18 2017-07-11 荆门创佳机械科技有限公司 A kind of support meanss for processing circular steel reinforcement cage
CN107552692A (en) * 2017-11-01 2018-01-09 江苏田字格新材料科技有限公司 A kind of steel reinforcement cage former

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KR20070080259A (en) * 2007-07-20 2007-08-09 정우제 Manufacturing method and manufacture apparatus for spiral type steel reinforcement cage
CN201940775U (en) * 2010-12-27 2011-08-24 广州市裕丰建筑工程机械制造有限公司 Rotary driving mechanism of steel reinforcement cage weld-forming machine
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109057361A (en) * 2018-08-31 2018-12-21 无为县红宇通信器材有限责任公司 A kind of binding apparatus of concrete wire pole inside reinforcing bar
CN110614422A (en) * 2019-09-27 2019-12-27 安徽企路石工程技术开发有限公司 Road and bridge steel reinforcement cage welding device
CN110605348A (en) * 2019-10-14 2019-12-24 济宁市中路智能科技有限公司 Novel rib winding machine
CN110605348B (en) * 2019-10-14 2024-05-17 济宁市中路智能科技有限公司 Winding machine
CN110695577A (en) * 2019-10-21 2020-01-17 中国建筑科学研究院有限公司建筑机械化研究分院 Square steel reinforcement cage welding equipment
CN110695577B (en) * 2019-10-21 2021-07-02 中国建筑科学研究院有限公司建筑机械化研究分院 Square steel reinforcement cage welding equipment
CN112589356A (en) * 2021-01-09 2021-04-02 山东飞宏工程机械有限公司 Square steel reinforcement cage processing platform

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