CN108389659A - The preparation method of the straight ac cable of photovoltaic project suspension waterborne - Google Patents

The preparation method of the straight ac cable of photovoltaic project suspension waterborne Download PDF

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Publication number
CN108389659A
CN108389659A CN201810162766.8A CN201810162766A CN108389659A CN 108389659 A CN108389659 A CN 108389659A CN 201810162766 A CN201810162766 A CN 201810162766A CN 108389659 A CN108389659 A CN 108389659A
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CN
China
Prior art keywords
cable
buoyancy
liner
layer
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810162766.8A
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Chinese (zh)
Inventor
周锋
陈东
兰灿阳
吴俊超
王射林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
Original Assignee
Far East Cable Co Ltd
New Far East Cable Co Ltd
Far East Composite Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Far East Cable Co Ltd, New Far East Cable Co Ltd, Far East Composite Technology Co Ltd filed Critical Far East Cable Co Ltd
Priority to CN201810162766.8A priority Critical patent/CN108389659A/en
Publication of CN108389659A publication Critical patent/CN108389659A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0003Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2613Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Laying Of Electric Cables Or Lines Outside (AREA)

Abstract

The invention discloses the preparation method of the straight ac cable of photovoltaic project waterborne suspension, step 1:Design the construction of cable;Step 2:Prepare power transmission cable core;Step 3:Calculate the thickness of buoyancy liner;It is converted according to the volume of buoyancy liner, the volume calculation formula of buoyancy liner is:Wherein, VIt is floatingFor the volume of buoyancy liner, ρIt is floatingFor buoyancy inner lining material density, VWaterFor cable displacement of volume, ρWaterFor the density of water, ViFor the volume of every layer of structure of cable, ρiFor the density of every layer of structural material of cable;ρIt is floatingMuch smaller than ρWater;Buoyancy liner is extruded in the periphery of power transmission cable core or is made after band around the periphery of power transmission cable core;Step 4:Wrapped one layer of waterstop outside buoyancy liner;Step 5:Setting closing metal tube is as radial waterproof layer outside waterstop;Step 6:Set gradually anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope.The methodological science of the present invention is reasonable.

Description

The preparation method of the straight ac cable of photovoltaic project suspension waterborne
Technical field
The present invention relates to a kind of preparation methods of the straight ac cable of photovoltaic project suspension waterborne.
Background technology
Photovoltaic project has been developed for many years as one kind of clean energy resource, right since its mature technology, security performance are high Resource consumption, environmental protection degree have highly important effect to be widely popularized.The country has carried out Ground photovoltaic item Purpose construction, occupies large amount of land resources.Government also recognizes the problem of finiteness of land resource and excessive use are brought, So ground photovoltaic project is restricted, each photovoltaic enterprise starts to change thinking, marches photovoltaic project waterborne.Due to photovoltaic waterborne Huge variation has occurred with the project environment condition of ground photovoltaic, electric power needs the cable that land is transferred to from the water surface Road, if still using original common cable, other than the security performance of its power transmission, the difficulty of construction of laying installation increases Add, the cost of related corollary apparatus is also improving, and the raising of these difficulty and cost has directly squeezed Project profit, influences project Project verification.For the further development of photovoltaic project, the more blue montains and green waters of environment, there is an urgent need to design, research and development are a to have water The specific functions such as upper photovoltaic project radial direction waterproof, longitudinal water-blocking, antiultraviolet, and can directly be suspended under horizontal plane, A New Type of Cable Products that any related accessory is not needed in water is wanted with meeting photovoltaic project waterborne this particular surroundings use It asks.
Wherein cable design mainly considers to reduce cable since water surface wave is to cable at horizontal plane or less position is suspended in Caused by the mechanical external forces such as bending, tension and compression influence;It is also beneficial to solar ultraviolet light simultaneously after water-reflected and refraction, decrease pair The light aging of cable influences;And after cable laying installation can be met, the operation of water surface small boat is not influenced.
Invention content
The object of the present invention is to provide one kind adapting to photovoltaic project construction installation environment waterborne, can directly be suspended in water Under plane, a kind of preparation side of the straight ac cable of photovoltaic project suspension waterborne of any related accessory is not needed in water Method.
Realize that the technical solution of the object of the invention is the preparation method of the straight ac cable of photovoltaic project suspension waterborne, including Following steps:
Step 1:Design the construction of cable;Include power transmission cable core, buoyancy liner, waterstop, radial direction successively from the inside to the outside Waterproof layer, anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope;
Step 2:Prepare power transmission cable core;
Step 3:Calculate the thickness of buoyancy liner;It is converted according to the volume of buoyancy liner, the volume of buoyancy liner calculates public affairs Formula is:
Wherein, VIt is floatingFor the volume of buoyancy liner, ρIt is floatingFor buoyancy inner lining material density, VWaterFor cable displacement of volume, ρWaterFor water Density, ViFor the volume of every layer of structure of cable, ρiFor the density of every layer of structural material of cable;ρIt is floatingMuch smaller than ρWater;By buoyancy liner It is extruded in the periphery of power transmission cable core or is made after band around the periphery of power transmission cable core;
Step 4:Wrapped one layer of waterstop outside buoyancy liner;
Step 5:Setting closing metal tube is as radial waterproof layer outside waterstop;
Step 6:Set gradually anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope.
In the step 2, power transmission cable core for insulated wire cores, buoyancy filler and tightens band from the inside to the outside;It will insulation Core and round or fan-shaped buoyancy filler twisted synthesizing cable, further around wrapping hard-pressed bale band.
It in the step 5, closes and semicircle phase cut type embossing is set on metal tube, semicircle radius is 5mm~8mm.
In the step 6, the pitch that anti-corrosion asphalt layer uses is the 10-20 parts of machine oil of addition in plain asphalt.
In the step 6, pulling force reinforcer is that Young's modulus of the more uniform windings in oversheath periphery is not less than 500GPa fiberglass reinforced plastics round bars.
In the step 6, anti-corrosion winding rope is polypropylene rope, and winding pitch is the diameter of polypropylene rope.
In the step 6, oversheath, pulling force reinforcer and anti-corrosion winding rope integrally impregnate anti-corrosion asphalt and handle, while O-hydroxyl-diphenyl ketone phenols UV absorbers are added in pitch.
After using above-mentioned technical proposal, the present invention has the effect of below positive:It is produced according to the method for the present invention Cable be that one kind adapting to photovoltaic project construction installation environment waterborne, have photovoltaic project radial direction waterproof waterborne, longitudinal water-blocking, The specific functions such as antiultraviolet, and can directly be suspended under horizontal plane, the cable of any related accessory is not needed in water.
Specific implementation mode
(embodiment 1)
The preparation method of the straight ac cable of photovoltaic project suspension waterborne,
Step 1:Design the construction of cable;Include power transmission cable core, buoyancy liner, waterstop, radial direction successively from the inside to the outside Waterproof layer, anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope;
Step 2:Prepare power transmission cable core;
Step 3:Calculate the thickness of buoyancy liner;It is converted according to the volume of buoyancy liner, the volume of buoyancy liner calculates public affairs Formula is:
Wherein, VIt is floatingFor the volume of buoyancy liner, ρIt is floatingFor buoyancy inner lining material density, VWaterFor cable displacement of volume, ρWaterFor water Density, ViFor the volume of every layer of structure of cable, ρiFor the density of every layer of structural material of cable;ρIt is floatingMuch smaller than ρWater;By buoyancy liner It is extruded in the periphery of power transmission cable core or is made after band around the periphery of power transmission cable core;
Step 4:Wrapped one layer of waterstop outside buoyancy liner;
Step 5:Setting closing metal tube is as radial waterproof layer outside waterstop;
Step 6:Set gradually anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope.
Power transmission cable core for insulated wire cores, buoyancy filler and tightens band from the inside to the outside;Insulated wire cores and buoyancy filler Twisted synthesizing cable;Buoyancy filler is round or fan-shaped.Insulated wire cores are made of conductor and insulation, can be single or multicore, middle pressure It further includes conductor shielding, insulation, insulation shielding, metallic shield that the insulated wire cores of cable are outer in insulation, and metallic shield uses copper strips Or copper wire.Buoyancy filler is a kind of light material that a kind of density is significantly smaller than water, such as inflation expansion type or skeletal support Property polyolefine material.
Buoyancy liner is a kind of light material that a kind of density is significantly smaller than water.Buoyancy liner is extruded in power transmission cable core Periphery or be made after band around the periphery of power transmission cable core.Buoyancy liner plays so that cable has axial block water The invasion of water can be controlled the purpose in effective range by ability to prevent cable from surprisingly intaking.In extrusion type buoyancy liner layer The outer wrapped band structure that blocks water, or in compound one layer of water blocking layer outside pouch-type buoyant belt material, the vertical of water is blocked after playing water-swellable To extension problems.Buoyancy liner and the main buoyancy elements of buoyancy filler group cost cable are provided for cable and are suspended in water Buoyancy.
Each structure of cable is other than electrical, mechaincal wood considers, according to the demand for laying suspension function in the water of cable, The buoyancy for needing to provide much abilities is to meet cable to be suspended in water surface key below.In every layer of structure of cable, electricity Insulation system, anti-corrosion layer structure, outer jacket structure, the density of material of anti-corrosion winding rope structure of cable are close and close less than water Degree can cancel this part-structure so being calculated to simplify, and be not involved in calculating, and emphasis calculates conductor structure, the gold of cable Belong to caliber to waterproof construction, the density of material of pulling force reinforcement structure and volume.The thickness of buoyancy liner is according to buoyancy liner Volume converts, and the volume calculation formula of buoyancy liner is:
Wherein, VIt is floatingFor the volume of buoyancy liner, after the volume for calculating buoyancy liner, by calculating power transmission cable core ruler After very little, so that it may which the thickness for calculating buoyancy liner specifies the thickness of extrusion die or wrapped band by thickness;
ρIt is floatingFor buoyancy inner lining material density, this is material property, and the density of the material will be significantly smaller than the density of water, together To the effect for providing buoyancy in water;
VWaterFor cable displacement of volume, be suspended in horizontal plane according to design cable hereinafter, and it is whole impregnate in water, so Cable displacement of volume is exactly the volume of cable entirety;
ρWaterFor the density of water,
ViFor the volume of every layer of structure of cable,
ρiFor the density of every layer of structural material of cable;ρIt is floatingMuch smaller than ρWater
Radial waterproof layer is closing metal tube.Close metal tube on be arranged semicircle phase cut type embossing, semicircle radius be 5mm~ 8mm.Radial waterproof layer plays waterproof effect, according to the suspension function of cable, metal tube material using the smaller aluminium of proportion or Aluminum alloy materials.According to the requirement that cable is frequently bended caused by by wave in water, metal tube makes wrinkle shape.Wrinkle has Cyclic annular crepe structure and spiral corrugated structure, wherein longitudinal fire resistance characteristic of cyclic annular crepe structure is stronger.Wrinkle shape is semicircle Phase cut type, and semicircle radius control, between 5mm~8mm, such structural cable can meet in water with wave flexural oscillations Without being damaged by external force.
Erosion resistant coating is one layer of anti-corrosion asphalt of coating, and 10-20 parts of machine oil are added in plain asphalt, thus improves pitch Plastic deformation ability prevents asphalt corrosion resistant layer from cracking and loses the anti-corrosion energy of water-proof metal layer during meeting cable bend Power.
Pulling force reinforcer is that Young's modulus of the more uniform windings in oversheath periphery increases not less than 500GPa glass fibres Strong plastics round bar.Have proportion small with common steel wire ratio in cable, the high feature of intensity is suitble to the laying of suspension cable in water Installation function requirement, plays fixed cable position, provides the function of tension ability.
Anti-corrosion winding rope is polypropylene rope, and winding pitch is the diameter of polypropylene rope.And impregnate anti-corrosion asphalt by whole Processing is frequently wanted oversheath, pulling force reinforcer and anti-corrosion winding rope overall fusion one to meet cable by wave bending It asks.O-hydroxyl-diphenyl ketone phenols UV absorbers are added in pitch simultaneously, can effectively improve the anti-of pitch anti-corrosion increasing Ultraviolet light and aging ability, while pitch anti-corrosion increases entirety and has wrapped up cable outer layer, has also effectively obstructed solar ultraviolet light to cable The ability of internal radiation protects the ageing resistance by ultraviolet light ability of cable.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical solution and advantageous effect It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the guarantor of the present invention Within the scope of shield.

Claims (7)

  1. The preparation method of straight ac cable 1. photovoltaic project waterborne suspends, it is characterised in that include the following steps:
    Step 1:Design the construction of cable;Include power transmission cable core, buoyancy liner, waterstop, radial waterproof successively from the inside to the outside Layer, anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope;
    Step 2:Prepare power transmission cable core;
    Step 3:Calculate the thickness of buoyancy liner;It is converted according to the volume of buoyancy liner, the volume calculation formula of buoyancy liner For:
    Wherein, VIt is floatingFor the volume of buoyancy liner, ρIt is floatingFor buoyancy inner lining material density, VWaterFor cable displacement of volume, ρWaterFor the close of water Degree, ViFor the volume of every layer of structure of cable, ρiFor the density of every layer of structural material of cable;ρIt is floatingMuch smaller than ρWater;Buoyancy liner is extruded Around the periphery of power transmission cable core in the periphery of power transmission cable core or after band is made;
    Step 4:Wrapped one layer of waterstop outside buoyancy liner;
    Step 5:Setting closing metal tube is as radial waterproof layer outside waterstop;
    Step 6:Set gradually anti-corrosion asphalt layer, oversheath, pulling force reinforcer and anti-corrosion winding rope.
  2. The preparation method of straight ac cable 2. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 2, power transmission cable core for insulated wire cores, buoyancy filler and tightens band from the inside to the outside;By insulated wire cores and circle Or fan-shaped buoyancy filler twisted synthesizing cable, further around wrapping hard-pressed bale band.
  3. The preparation method of straight ac cable 3. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 5, closes and semicircle phase cut type embossing is set on metal tube, semicircle radius is 5mm~8mm.
  4. The preparation method of straight ac cable 4. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 6, the pitch that anti-corrosion asphalt layer uses is the 10-20 parts of machine oil of addition in plain asphalt.
  5. The preparation method of straight ac cable 5. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 6, pulling force reinforcer is that Young's modulus of the more uniform windings in oversheath periphery is not less than 500GPa glass fibres Reinforced plastics round bar.
  6. The preparation method of straight ac cable 6. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 6, anti-corrosion winding rope is polypropylene rope, and winding pitch is the diameter of polypropylene rope.
  7. The preparation method of straight ac cable 7. photovoltaic project waterborne according to claim 1 suspends, it is characterised in that:Institute It states in step 6, oversheath, pulling force reinforcer and anti-corrosion winding rope integrally impregnate anti-corrosion asphalt processing, while being added in pitch O-hydroxyl-diphenyl ketone phenols UV absorbers.
CN201810162766.8A 2018-02-26 2018-02-26 The preparation method of the straight ac cable of photovoltaic project suspension waterborne Pending CN108389659A (en)

Priority Applications (1)

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CN201810162766.8A CN108389659A (en) 2018-02-26 2018-02-26 The preparation method of the straight ac cable of photovoltaic project suspension waterborne

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Application Number Priority Date Filing Date Title
CN201810162766.8A CN108389659A (en) 2018-02-26 2018-02-26 The preparation method of the straight ac cable of photovoltaic project suspension waterborne

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CN108389659A true CN108389659A (en) 2018-08-10

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2598105Y (en) * 2003-02-13 2004-01-07 河北宝丰线缆有限公司 127/220 KV power cable with cross-linking polytene insulation welded corrugated Al sheath and polyvinyl-chloride cover
CN101145412A (en) * 2007-10-12 2008-03-19 中利科技集团股份有限公司 Buoyancy cable
CN201796648U (en) * 2010-06-29 2011-04-13 天津市立孚光电线缆开发有限公司 Buoyancy-controllable photoelectric comprehensive cable
CN201984870U (en) * 2011-03-08 2011-09-21 远东电缆有限公司 Suspension submarine cable
CN107633901A (en) * 2017-11-03 2018-01-26 山东华苑电缆有限公司 A kind of compound neutral buoyancy seawater robot cable of photoelectricity

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2598105Y (en) * 2003-02-13 2004-01-07 河北宝丰线缆有限公司 127/220 KV power cable with cross-linking polytene insulation welded corrugated Al sheath and polyvinyl-chloride cover
CN101145412A (en) * 2007-10-12 2008-03-19 中利科技集团股份有限公司 Buoyancy cable
CN201796648U (en) * 2010-06-29 2011-04-13 天津市立孚光电线缆开发有限公司 Buoyancy-controllable photoelectric comprehensive cable
CN201984870U (en) * 2011-03-08 2011-09-21 远东电缆有限公司 Suspension submarine cable
CN107633901A (en) * 2017-11-03 2018-01-26 山东华苑电缆有限公司 A kind of compound neutral buoyancy seawater robot cable of photoelectricity

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Inventor after: Zhou Feng

Inventor after: Chen Dong

Inventor after: Lan Yangcan

Inventor after: Wu Junchao

Inventor after: Wang Shelin

Inventor before: Zhou Feng

Inventor before: Chen Dong

Inventor before: Lan Canyang

Inventor before: Wu Junchao

Inventor before: Wang Shelin

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Application publication date: 20180810

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