CN108387116A - Resonance type high-efficiency heat energy exchanger - Google Patents
Resonance type high-efficiency heat energy exchanger Download PDFInfo
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- CN108387116A CN108387116A CN201810326413.7A CN201810326413A CN108387116A CN 108387116 A CN108387116 A CN 108387116A CN 201810326413 A CN201810326413 A CN 201810326413A CN 108387116 A CN108387116 A CN 108387116A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 147
- 230000005284 excitation Effects 0.000 claims abstract description 11
- 238000005381 potential energy Methods 0.000 claims abstract 2
- 239000000498 cooling water Substances 0.000 claims description 18
- 230000008859 change Effects 0.000 claims description 12
- 241000883990 Flabellum Species 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 230000006837 decompression Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 241001075561 Fioria Species 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 230000008676 import Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000002631 hypothermal effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 230000000699 topical effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
- F28F13/10—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by imparting a pulsating motion to the flow, e.g. by sonic vibration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
- F28F19/01—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using means for separating solid materials from heat-exchange fluids, e.g. filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/04—Arrangements for sealing elements into header boxes or end plates
- F28F9/06—Arrangements for sealing elements into header boxes or end plates by dismountable joints
- F28F9/10—Arrangements for sealing elements into header boxes or end plates by dismountable joints by screw-type connections, e.g. gland
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/08—Fluid driving means, e.g. pumps, fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/06—Fastening; Joining by welding
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention discloses a resonance type high-efficiency heat energy exchanger, which mainly comprises a cold water pipeline, a hot water pipeline system, an excitation device and a heat exchange container, wherein a hollow exchange pipe of the heat exchange container is in a spiral spring shape, hot water passing through a pressure reducing valve flows through fan blades, the kinetic energy and the pressure potential energy of the flowing hot water are converted into the kinetic energy of the rotation of the fan blades around a self rotating shaft of the fan blades, the pressure of the water flowing through the spiral spring type heat exchange hollow pipe is fluctuated to excite the resonance of the spiral spring type heat exchange hollow pipe, because the pressure difference between the inlet pressure and the outlet pressure of the hot water from the exchanger is set by the pressure reducing valve, the pressure difference drives the fan blades to rotate ceaselessly, the spiral spring type heat exchange hollow pipe can obtain continuous resonance excitation, and the resonance breaks the flowing speed and the temperature gradient distribution state, this not only improves the exchange efficiency of the heat exchanger, but also avoids the formation of scale on the walls of the heat exchange tubes.
Description
Technical field
The present invention relates to a kind of resonant high-efficient thermal energy exchangers, belong to thermal energy exchange research field.
Background technology
In recent years, with the fast development of the industries such as China's petrochemical industry, steel, the demand of thermal energy converter largely increases.Heat
The type of energy exchanger is various, and cast, template and other forms can be divided by carrying out classification according to the shape and structure of heat-transfer area
Thermal energy converter.The thermal energy converter of cast includes shell-and-tube thermal energy converter, bushing type thermal energy converter, the friendship of coil pipe type thermal energy
Parallel operation etc..
In the heat exchange interface of traditional tubular structure heat exchanger, due to impurity such as tracheid shape properties, incrustation scales and stick
The influence of power, the liquid flowing resistance along tube wall interface is larger, and the liquid flow velocity at tube wall is made to slow down or even not flow
It is dynamic, relative to temperature at heat exchanger hot water inlet, an area of topical hypothermia will be formed inside pipe wall;And in pipe outer wall
Near zone will form a local high temperature zone relative to temperature at heat exchanger cooling water inlet, to make the boundary of heat exchange
Face temperature difference reduces, and because the interface environments of entire heat exchange are in metastable laminar condition, manages in outer cold water and pipe
Hot water cannot respectively mix well, and the temperature difference of heat exchange interface is always held in a relatively small range, so
Heat exchanger effectiveness is very low, and Fig. 1 is the Temperature Distribution around heat-exchange tube cross section.
Due to the influence of the impurity such as tracheid shape properties, incrustation scale and adhesive force, nearby liquid flowing resistance is larger at interface, in heat
During exchange, the section flow field of inside pipe wall and pipe outer wall and cross-section temperature field also show certain rule, Fig. 2 and Fig. 3
It is the flow field near the tube wall section in heat exchanger and cross-section temperature field scatter chart.
By velocity profile and temperature profile above, we can show that traditional heat exchanger is handed over along tube wall heat
Change that interfacial liquid flow velocity is slow, and temperature difference is small, and entire heat exchange near-wall is almost laminar flow distribution, between hot water or cold water
Heat exchange speed is slow, and it is low which results in heat exchanger effectiveness, or even a large amount of thermal energy waste.The heat exchanger of the application
It uses resonance principle and has broken original heat exchange state, overcome above-mentioned drawback, change heat exchange tube wall section flow field
With cross-section temperature field distribution, the temperature difference of heat exchange interface is increased, heat exchanger effectiveness is substantially increased, also reduces and sets
Standby maintenance frequency and maintenance cost.
Invention content
It is a kind of simple in structure the invention mainly includes overcoming the deficiencies of the prior art and provide, and can effectively improve
The device of rate of heat exchange, resonant high-efficient thermal energy exchanger using tubular structure, what the shape of thermal energy exchange pipe used
It is spiral spring type heat exchange hollow pipe, increases the area of heat exchange interface, and the intrinsic frequency of heat-exchange tube is low, is easy
It realizes resonance, makes the flowing velocity and temperature gradient distribution state hair of the working media around spiral spring type heat exchange hollow pipe
Changing, not only increases the exchange efficiency of heat exchanger in this way, and avoids generation of the incrustation scale on heat exchange tube wall, real
It is strong with property, reduce the waste of thermal energy.
To solve the above-mentioned problems, which uses following technical scheme:
Resonant high-efficient thermal energy exchanger provided by the present invention, including exciting device, cold water pipeline, hot water line and Re
Exchanging container, the heat exchange container provide energy exchange place for thermal energy exchange, are equipped in the heat exchange container
Heat exchange hollow pipe, the hot water line provide hot water for the heat exchange hollow pipe, and the cold water pipeline is the heat
Cold water is provided inside exchanging container, the exciting device provides the excitation energy to the hollow tube vibration of heat exchange, and hot water flows through sharp
The kinetic energy and pressure potential that hot water flows are converted to exciting device fan blade around its own rotation by the electric fan of vibrating device
The dynamic kinetic energy of shaft rotation, the hot water for flowing through heat exchange hollow pipe become fluctuating flow by original continuous flowing, excite heat exchange
Flow Field Distribution and heterogeneity phantom in the diabatic process of conventional heat exchanger are broken in the resonance of hollow pipe;The cold water pipeline is given
High-efficient thermal energy exchanger provides the cold water needed for heat exchange.
Further, it is sealed by end cover in the left and right ends of the heat exchange container, end cover and Re Jiao
It changes container and forms a relatively closed cavity, the heat exchange hollow pipe is arranged in the cavity, and in heat exchange container
Side wall be equipped with cooling water inlet and cooling water outlet.
Further, the cooling water inlet is in the lower right side of heat exchange container, and cooling water outlet is in the upper left of heat exchange container
Side, heat exchange hollow pipe are welded on right-left seal end cap, and circular hole is equipped on the end cover, and the circular hole is empty with heat exchange
The hole of heart pipe corresponds entirely on the center and communicates.
Further, a semi-round ball end cap is respectively provided on the outside of two end covers, the semi-round ball end cap passes through
Attachment device is connected on the end cover, and the two forms a cavity;And a hemispherical end is covered and is equipped with wherein
The hot water inlet that formed cavity is connected, another hemispherical end, which is covered, to be connected equipped with formed cavity
Hot water outlet;And the exciting device is mounted in the cavity equipped with hot water inlet.
Further, the hot water tube system is mainly by boiler, filter, hydraulic pressure heat-exchanger pump, safety valve, decompression
Valve group is at wherein hydraulic pressure heat-exchanger pump is the major impetus source of hot water flowing, is mounted on the export pipeline of boiler, by hot water
It is sent to the hot water inlet;The filter is used to filter the impurity in hot water, is mounted on boiler and hydrothermality
On pipeline between water pump;Filter can also reduce the generation of incrustation scale in thermal energy converter, and safety valve is mainly used to protect whole
A hot water tube system is under safe pressure and works, and the pressure reducing valve is the main member of system worked well pressure control
Part provides specific water flow pressure for hot-water return, for controlling the excited frequency of hot water flowing velocity and exciting device;It is described
Safety valve ensure operation of the entire pipeline with comparatively safe pressure.
Further, the exciting device is made of fan blade type vibrator and fixing bracket, and fan blade type swashs
The kinetic energy and pressure potential that hot water flows can be converted to flabellum rotary motion energy by the fan blade of vibrating device, flow through hot friendship
The hot water for changing hollow pipe becomes fluctuating flow by original continuous flowing, excites the resonance of heat exchange hollow pipe, breaks traditional heat
Flow Field Distribution in the diabatic process of exchanger and heterogeneity phantom;The vibration exciter fixing support is by fan blade type vibrator
It is fixed on semi-round ball end cap.
Further, there are more heat exchange hollow pipes in the heat exchange container, by adjusting valve outlet pressure is depressurized,
The rotating speed and excited frequency for controlling fan blade profile vibrator make heat-exchange tube inlet location water flow pressure that fluctuating change occur,
All heat exchange hollow pipes are allowed to resonate.
Further, the cold water pipeline is connection cooling water inlet and cooling water outlet, to be carried to high-efficient thermal energy exchanger
Heat supply exchanges required cold water, and cold water can be tap water or other source of clean water, and heat exchange is provided for high-efficient thermal energy exchanger
Required cold water.
Further, the heat exchange hollow pipe is spiral spring type heat exchange hollow pipe.
Further, the spiral spring type heat exchange hollow pipe is close as far as possible, but not in contact with this when vibration
Sample is conducive to more dense placement heat-exchange tube, be supported on heat exchange hollow pipe both sides is end cover, in this way the structure
The resonant frequency of spiral spring type heat exchange hollow pipe is low, and resonance state is more easily reachd compared with straight tube.
The course of work of the present invention is as follows:
Cooling water inlet on heat exchange container in lower right side, cooling water outlet in the upper left side of heat exchange container, inside gather around
There are more heat exchange hollow pipes to be connected to the aperture on the end cover of the left and right sides, thermal energy exchange pipe is evenly distributed on heat exchange appearance
Inside device, hemispherical end cap is for sealing heat exchange container, the hot water come out from heat hydraulic pressure's feed system, by the half of right side
Spherical sealed end cap enters heat exchanger, and the driving hot water flowing of hot water used in system operating pressure and fan blade that pressure reducing valve is set up turn
Dynamic, simultaneously, the hot water on the right side of the heat exchanger at hemispherical end cover passes through right side to the more hollow tube vibrations of heat exchange of excitation
Circular hole on end cover enters more heat exchange hollow pipes, after carrying out thermal energy exchange under vibrational state with cold water herein,
Entered on the left of heat exchanger at hemispherical end cover by the circular hole on the end cover of left side, is flowed out from water outlet.Pay attention to
Hot water and cold water in efficient heat energy exchanging container seal against each other state in stringent, and exchanging container only carries out heat exchange,
Without the mass exchange between hot water and cold water.
The implementation result of the present invention:
1. resonant high-efficient thermal energy exchanger is not changing straight pipe type exchanger pipe number substantially, use
The lower spiral spring type heat exchange hollow pipe of intrinsic frequency, in the case where being not required to extraneous offer vibration source, to thermal energy converter
Spiral spring type heat exchange hollow pipe provides exciting source, brings it about resonance, has broken the exchange around traditional heat exchange tube wall
The temperature gradient and velocity flow profile of medium, improve the instantaneous temperature difference of exchange media, substantially increase heat exchanger effectiveness.
2. since this resonant high-efficient thermal energy exchanger is in heat exchanging process, spiral spring type heat exchange hollow pipe is not
Failure of oscillation is dynamic, slows down the build-up of limescale accumulated over a long period on heat exchange tube wall, reduces maintenance frequency and maintenance cost;Furthermore due to wind
The hammer vibration energy of fan fan blade type vibrator is not very big, in addition depositing of being damped when vibrating in water of spiral spring type heat-exchange tube
It is being in the resonance state of large amplitude so as to avoid spring type heat exchange hollow pipe, would not also generate high-amplification-factor
Dynamic stress damages this resonant high-efficient thermal energy exchanger.
Description of the drawings
The accompanying drawings which form a part of this application are used for providing further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the improper restriction to the application for explaining the application.
Fig. 1 are the temperature profiles around heat-exchange tube cross section;
Fig. 2 Fig. 3 is the flow field and cross-section temperature field scatter chart near the tube wall section in heat exchanger;
Fig. 4 is the whole assembling schematic diagram of thermal energy converter;
Fig. 5 are the B-B direction views of Fig. 4, and electric fan is secured to holder connection relation;
Fig. 6 are the A-A direction views of Fig. 4, are the structure of end cover;
Fig. 7 are partial enlarged view at the I of Fig. 4, the assembling schematic diagram of electric fan and axis;
Fig. 8 are the hydraulic schematic diagram of heat hydraulic pressure's control system.
In figure:1. nut, 2. sealing rings, 3. turret head articulation hole bolts, 4. semi-round ball end caps, 5. electric fans, 6.
Hot water inlet, 7. fixing brackets, 8. cooling water inlets, 9. heat exchange containers, 10. hot water outlets, 11. pressure reducing valves, 12. pressure reducing valves heat
Water inlet, 13. end covers, 14. cold water water outlets, 15. spiral spring type heat exchange hollow pipes, 16. end covers, 17. sets
Cylinder, 18. bearings, 19. supporting sleeves, 20. axis, 21. connecting keys, 22. locknuts.
Specific implementation mode
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific implementation mode, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or combination thereof;
In order to facilitate narration, if there is "upper", "lower", " left side " " right side " printed words, only expression and attached drawing itself in the present invention
Upper and lower, left and right direction it is consistent, not to structure rise restriction effect, it is only for convenient for description the present invention and simplification retouch
It states, does not indicate or imply the indicated equipment or element must have a particular orientation, with specific azimuth configuration and operation,
Therefore it is not considered as limiting the invention.
Term explains part:The terms such as term " installation ", " connected ", " connection ", " fixation " in the present invention should do broad sense
Understand, for example, it may be being fixedly connected, may be a detachable connection, or be integrated;It can be mechanical connection, can also be
Electrical connection, can be directly connected to, and can also be can be connection inside two elements indirectly connected through an intermediary, or
The interaction relationship of two elements of person, for the ordinary skill in the art, can understand as the case may be on
Term is stated in concrete meaning of the invention.
The present invention operation principle be:
Heat-exchange power W=mc Δ t, wherein quality and specific heat capacity is almost unchanged, in order to increase heat exchange
Energy W only increases temperature difference Δ t.Under normal circumstances because there is the presence in relative low temperature area and relatively-high temperature area, heat exchange
Interface temperature difference is smaller, i.e. Δ t is smaller.In order to improve the defect of traditional thermal energy converter, the present apparatus uses the principle of resonance,
So that spiral spring type heat exchange hollow pipe is in reciprocal ceaselessly vibration motion state, makes the liquid at tube wall by original
Flowing velocity slows down even immobilising laminar condition and becomes turbulent condition because the not failure of oscillation of heat-exchange tube is dynamic, has broken hot friendship
The exchange media flow velocity field around the inside and outside wall of pipe and temperature gradient field distribution are changed, the medium flow field inside and outside heat exchange tube wall is made
Dynamic velocity field and temperature gradient distribution reach the balanced level of comparison, to increase temperature difference Δ inside heat-exchange tube and external
T improves the heat exchanger effectiveness between cold water and hot water.
In order to realize the exchange pipe resonance of heat exchanger, special exciting device is provided in the thermal energy converter.From
The angle for saving the energy is set out, which is not arranged special power source, but the kinetic energy by the way that hot water is flowed and
Pressure potential is converted to the kinetic energy that electric fan is rotated around its own rotary shaft, allows and flows through spiral spring type heat exchange hollow pipe
Water flow pressure generates fluctuation, excites the hollow pipe resonance of spiral spring type heat exchange, when electric fan excited frequency is equal to spiral
The spiral spring type heat exchange hollow pipe generates resonance when the intrinsic frequency of spring type heat exchange hollow pipe, makes original heat exchanger
Working media around interior cored screw spring tube wall section is finally reached since the effect of resonance becomes turbulent flow and breaks the pipe
Liquid flow velocity field around wall and thermo parameters method increase the purpose of heat exchange interface temperature difference.The tune of vibrator frequency
Section:The power source of fan blade profile vibrator is flowing hot water, so the inlet and outlet pressure difference for flowing hot water by change is
Changeable vibrator rotating speed, so as to adjust the vibration frequency of electric fan excitation hot water flowing.Thus in the thermal energy converter
Pressure reducing valve is added to control to adjust hot water flowing pressure, the pressure by change hot water is final to adjust flow velocity and flabellum rotating speed
Achieve the purpose that adjusting vibration exciter frequency.
Resonance principle:In the apparatus, exciting source is fan blade profile vibrator, the kinetic energy and pressure potential that hot water is flowed
The kinetic energy that flabellum is rotated around its own rotary shaft can be converted to, allow flow through spiral spring type heat exchange hollow pipe water flow pressure and
Flow velocity generates fluctuation, when the vibration frequency of exciting source is equal to the intrinsic frequency of spiral spring type heat exchange hollow pipe, to swash
The hollow pipe resonance of spiral spring type heat exchange is sent out, since the hot water inlet pressure from the exchanger is with its outlet pressure difference
It is set up by pressure reducing valve, the flowing water speed and pressure difference driving flabellum do not stop to rotate, and spiral spring type heat exchange hollow pipe will
It can obtain Persistent Excitation and constantly vibrate, which has broken the flow velocity field and temperature of the working media around hollow tube wall
Field distribution is spent, spiral spring type heat exchange hollow pipe is made to be in the resonance state of certain amplitude.The heat of traditional thermal energy converter is handed over
It is straight tube, intrinsic frequency to change pipeWherein quality is fixed by design standard due to the material and size of heat-exchange tube, so
Quality not malleable, and the rigidity of straight tube is larger, so intrinsic frequency is higher, is not likely to produce resonance, the heat of the thermal energy converter
It is spiral spring type heat exchange hollow pipe to exchange pipe, and rigidity is small, and the quality of unit length increases, so intrinsic frequency subtracts significantly
It is small, realize that resonance provides advantage for the device.Furthermore due to the hammer vibration energy of fan blade profile vibrator be not it is very big,
In addition the presence that spiral spring type heat-exchange tube damps when vibrating in water, is in so as to avoid spring type heat exchange hollow pipe
The resonance state of large amplitude would not also generate the dynamic stress of high-amplification-factor, damage this resonant high-efficient thermal energy exchanger.
1 to Fig. 5 the implementation of the device is further described below in conjunction with the accompanying drawings:
Traditional heat exchanger, it is miscellaneous due to exchanging interface tracheid shape properties, incrustation scale etc. in the heat exchanging process of hot and cold water
The influence of matter and adhesive force so that the flow resistance of the hot and cold water of heat exchange near-wall is larger, allows liquid at the tube wall
Flowing velocity slows down or even does not flow, and seriously reduces rate of heat exchange.The present invention proposes resonant high-efficient thermal energy exchanger,
Above-mentioned drawback is overcome, heat exchanger effectiveness is substantially increased, reduces the maintenance frequency and maintenance cost of equipment;It is mainly by cold
Water lines, hot water tube system, exciting device, heat exchange container composition, the hollow exchange pipe of the heat exchange container is spiral bullet
Spring shape, electric fan is flowed through by the hot water of pressure reducing valve, the kinetic energy and pressure potential of hot water flowing are converted to fan
The kinetic energy that leaf is rotated around its own rotary shaft allows the water flow pressure for flowing through spiral spring type heat exchange hollow pipe to generate fluctuation, when
When the vibration frequency of exciting source is equal to the intrinsic frequency of spiral spring type heat exchange hollow pipe, to excite the spiral spring type hot
Exchange hollow pipe resonance, due to from the exchanger hot water inlet pressure and its outlet pressure difference be to be set up by pressure reducing valve
, which does not stop to rotate, and spiral spring type heat exchange hollow pipe will obtain lasting resonance excitation,
The flowing velocity and temperature gradient distribution state of the working media around hollow tube wall have been broken in the resonance, not only increase in this way
The exchange efficiency of heat exchanger, and avoid generation of the incrustation scale on heat exchange tube wall.
Concrete structure resonant high-efficient thermal energy exchanger as shown in Figure 4, the rightmost side of whole device is pressure reducing valve, hot water
Enter pressure reducing valve 11 by the hot water inlet 12 of pressure reducing valve, the hot water inlet 6 of heat exchange container 9 is entered after decompression, passes through half
4 hot water of spherical end cover pushes electric fan 5 to be rotated around axis 20, and the kinetic energy and pressure potential of hot water flowing are converted to electric fan
5 kinetic energy rotated around its own rotary shaft 20 allow the water flow pressure for flowing through spiral spring type heat exchange hollow pipe 15 to generate fluctuation,
When the vibration frequency of exciting source is equal to the intrinsic frequency of spiral spring type heat exchange hollow pipe, to excite the spiral spring type
Heat exchange hollow pipe 15 resonates, and is to pass through decompression since 6 pressure of hot water inlet from the exchanger exports 10 pressure differences with it
What valve 11 was set up, which does not stop to rotate, and spiral spring type heat exchange hollow pipe 15 will be continued
Resonance excitation, which has broken the flowing velocity and temperature gradient distribution state of the working media around hollow tube wall, has added
Fast heat exchanger effectiveness, and prevent the impurity in hot water from being accumulated on water pipe and form incrustation scale.Since spiral spring type heat exchange is empty
Heart pipe can increase contact area, to increase heat exchanger effectiveness.Hot water warp in spiral spring type heat exchange hollow pipe 15
It crosses after heat exchange, flows through left side end cover 13 and enter in the hemispherical end cap 4 in left side, last flow passes through hot water outlet
10 bleeders.Wherein there is sealing ring 2 to play sealed connection between hemispherical end cap 4, heat exchange container 9 and end cover 13 to make
The work of fixed hemispherical end cap 4, heat exchange container 9 and end cover 13 is played with, turret head articulation hole bolt 3 and nut 1
With.And the cold water of cold water pipeline is to enter heat exchange container 9 by cooling water inlet 8, is finally flowed out from cooling water outlet 14.
Heretofore described spiral spring type heat exchange hollow pipe 15 is preferred heat exchange hollow pipe, can also basis
It needs to select other kinds of heat exchange hollow pipe.
Exciting device in the present invention, the exciting device that can also be taken other form, mainly makes heat-exchange tube
Resonance, can improve heat exchanger effectiveness.
Fig. 5 is the B-B direction view of Fig. 4, the connection relation of electric fan 5 and its bearing fixing bracket 7, and middle (center) bearing is fixed
Holder is to be uniformly distributed and be welded on three supporting rods and support in hemispherical end cap by being mutually 120 degree in same perpendicular
Set 19 is constituted;The flabellum of fan blade profile vibrator and the axial line of thermal energy converter are that have certain gradient, can be by more
The electric fan for changing different flabellum geometric parameters and gradient, to change the undulate quantity of flow in spiral spring type heat exchange hollow pipe
And its vibration frequency;It, can also be by adjusting the outlet pressure of pressure reducing valve 11, to change spiral bullet for given electric fan
The undulate quantity and its vibration frequency of flow in spring type heat exchange hollow pipe.
Fig. 6 is the A-A direction views of Fig. 4, is the structural schematic diagram of end cover 13, circular hole and the spiral spring type heat of the figure
Hole in exchange hollow pipe 15, which is that one-to-one correspondence is entirely on the center, to be communicated, and by the distribution of circular hole on end cover, can obtain spiral shell
Revolve the distribution situation of spring type heat exchange hollow pipe axial line;Hot water enters spiral after coming in from outside from the circular hole of the figure
In spring type heat exchange hollow pipe 15.
Fig. 7 be I in Fig. 4 at partial enlarged view, the assembling schematic diagram of electric fan 5 and axis 20, entire fan blade profile swash
The device that shakes is fixed by fixing bracket 7, and the other end of three supporting rods is welded on supporting sleeve 19, and axis 20 and right end are a pair of
Bearing 18 is just mounted in support casing 19, is limited with sleeve 17 between two bearings 18, and two bearings 20 are sealed with two
End cap 16 is sealed.The left end of axis 20 connects electric fan 5, and the right end of electric fan 5 is limited with the shaft shoulder, electric fan 5
Left end is fixed with locknut 22, and electric fan 5 is fixed with axis 20 by key 21, and is rotated together with axis 20.
Fig. 8 is the hydraulic schematic diagram of heat hydraulic pressure's control system, includes mainly:Water tank, filter, hydraulic pressure heat-exchanger pump, peace
Full valve, pressure reducing valve 11 and heat exchange container 9 provide thermal water source to entire heat exchanger, and the function of each element is:Water tank provides heat
Water, filter are used to filter the impurity in hot water, can also reduce the generation of incrustation scale in thermal energy converter, hydraulic pressure heat-exchanger pump is total
Formula of shaking high-efficient thermal energy exchanger is provided with the thermal water source of certain operating pressure, and safety valve is to ensure resonant high-efficient thermal energy exchanger
The safety of hot-water return, heat exchange container provide heat exchange place for whole device, and pressure reducing valve exchanges for resonant efficient heat energy
Device provides operating pressure, and the flow rate of hot water and electric fan of hot-water return can be adjusted by adjusting the operating pressure of pressure reducing valve
Type vibrator excited frequency makes spiral spring type heat exchange hollow pipe resonate, it is hollow to flow through spiral spring type heat exchange
Fluctuating change occurs for the working media of pipe, to improve the heat exchanger effectiveness of system.
Entire resonant high-efficient thermal energy exchanger is by exciting device, cold water pipeline, hot water tube system and heat exchange container
Composition, exciting device provide the excitation energy to the hollow tube vibration of spiral spring type heat exchange, and cold water pipeline is exchanged to efficient heat energy
Device provides the cold water needed for heat exchange, and hot water tube system provides operating pressure to hot-water return, and heat exchange container is for thermal energy
It exchanges and energy exchange place is provided.
Hot water tube system is by boiler, filter, hydraulic pressure heat-exchanger pump, safety valve, pressure reducing valve 11, hot water inlet 6, left and right
Hemispherical end cap 4, right-left seal end cap 13, spiral spring type heat exchange hollow pipe 15, hot water outlet 10 form, wherein hydrothermality
Water pump is the major impetus source of hot water flowing, and filter is used to filter the impurity in hot water, can also reduce thermal energy converter
The generation of interior incrustation scale, safety valve, which is mainly used to entire heat exchanger is protected to be under safe pressure, to work, and pressure reducing valve is system pressure
The main element of power control, provides specific water flow pressure, for controlling hot water flowing velocity and exciting device for hot-water return
Excited frequency.
Exciting device is made of the fixing bracket 7 of 5 type vibrator of fan blade and exciting device, fan blade type exciting dress
The vital part set is fan blade, and the kinetic energy and pressure potential that hot water flows can be converted to flabellum rotary motion by it, be made
The hot water for flowing through spiral spring type heat exchange hollow pipe 15 becomes fluctuating flow by continuously flowing, and excites spiral spring type heat exchange
Flow Field Distribution and heterogeneity phantom in the diabatic process of conventional heat exchanger are broken in the resonance of hollow pipe;Vibration exciter fixing support
It is mainly made of bearing fixing bracket and fan blade rotary shaft, middle (center) bearing fixing bracket is by same perpendicular
It is inside mutually 120 degree and is uniformly distributed and is welded on three supporting rods and supporting sleeve composition in hemispherical end cap.
Cooling water inlet 8 on heat exchange container is in lower right side, and cooling water outlet 14 is in the upper left side of heat exchange container 9, spiral
Spring type heat exchange hollow pipe 15 is just welded on right-left seal end cap 13, the circular hole on the end cover and spiral spring type heat
It exchanges the hole in hollow pipe and corresponds entirely on the center communicate.
The shaft of fan blade profile vibrator needs stringent waterproof sealing, the end cap rotary shaft lip of outrigger shaft close
Seal seals.There are hemispherical end cap, end cover and a matched sealing ring in the left and right sides of heat exchange container, end cap by
Turret head articulation hole is fixed with bolt 3.
There are more spiral spring type heat exchange hollow pipes in heat exchange container, by adjusting decompression valve outlet pressure, control
The rotating speed and excited frequency of fan blade profile vibrator make all spiral spring type heat exchange hollow pipes resonate, make heat
It exchanges tube inlet position water flow pressure and fluctuating change occurs.
Spiral spring type heat exchange hollow pipe is close as far as possible, but not in contact with being conducive to so more dense when vibrating
Placement heat-exchange tube, be supported on spiral spring type heat exchange hollow pipe both sides is end cover.
Resonant high-efficient thermal energy exchanger uses spiral spring type heat exchange hollow pipe, the spiral spring type heat of the structure to hand over
The resonant frequency for changing hollow pipe is low, and resonance state is more easily reachd compared with straight tube.
The foregoing is merely the preferred embodiments of the application, are not intended to limit this application, for the skill of this field
For art personnel, the application can have various modifications and variations.Within the spirit and principles of this application, any made by repair
Change, equivalent replacement, improvement etc., should be included within the protection domain of the application.
Claims (10)
1. resonant high-efficient thermal energy exchanger, which is characterized in that including exciting device, cold water pipeline, hot water line and heat exchange
Container, the heat exchange container provide energy exchange place for thermal energy exchange, and heat is equipped in the heat exchange container and is handed over
Hollow pipe is changed, the hot water line provides hot water for the heat exchange hollow pipe, and the cold water pipeline is the heat exchange
Container provides cold water, and the exciting device provides excitation vibration source to the hollow tube vibration of heat exchange, and hot water flows through exciting device
The kinetic energy and pressure potential that hot water flows are converted to what exciting device fan blade was rotated around its own rotary shaft by electric fan
Kinetic energy, the hot water for flowing through heat exchange hollow pipe become fluctuating flow by original continuous flowing, excitation heat exchange hollow pipe
Resonance, breaks the Flow Field Distribution and heterogeneity phantom in the diabatic process of conventional heat exchanger;The cold water pipeline is to efficient heat energy
Exchanger provides the cold water needed for heat exchange.
2. resonant high-efficient thermal energy exchanger as described in claim 1, which is characterized in that on a left side for the heat exchange container
Right both ends are sealed by end cover, and end cover and heat exchange container form a relatively closed cavity, and the heat is handed over
Hollow pipe is changed to be arranged in the cavity.
3. resonant high-efficient thermal energy exchanger as claimed in claim 2, which is characterized in that set on the side wall of heat exchange container
There are cooling water inlet and cooling water outlet;The cooling water inlet is in lower right side, and cooling water outlet is in upper left side.
4. resonant high-efficient thermal energy exchanger as claimed in claim 2, which is characterized in that the heat exchange hollow pipe is welded on
On right-left seal end cap, circular hole is equipped on the end cover, which corresponds with the hole in type heat exchange hollow pipe
It is entirely on the center and communicate.
5. resonant high-efficient thermal energy exchanger as claimed in claim 2, which is characterized in that each in the outside of two end covers
If there are one semi-round ball end cap, the semi-round ball end cap is connected to by attachment device on the end cover, and the two is formed
One cavity;And a hemispherical end covers the hot water inlet being connected equipped with formed cavity wherein, another
Hemispherical end covers the hot water outlet being connected equipped with formed cavity;And the exciting device is mounted on and is equipped with hot water
In the cavity of import.
6. resonant high-efficient thermal energy exchanger as claimed in claim 5, which is characterized in that the hot water tube system is by warm
Water tank, filter, hydraulic pressure heat-exchanger pump, safety valve, reducer unit are at wherein hydraulic pressure heat-exchanger pump is that the major impetus of hot water flowing is come
Source is mounted on the export pipeline of boiler, and hot water is sent to the hot water inlet;The filter is for filtering heat
Impurity in water is mounted on the pipeline between boiler and hydraulic pressure heat-exchanger pump;Safety valve is mainly used to protect entire hot water
Pipe-line system is under safe pressure and works, and the pressure reducing valve is the main element of system worked well pressure control, for heat
Water loop provides specific water flow pressure, for controlling the excited frequency of hot water flowing velocity and exciting device.
7. resonant high-efficient thermal energy exchanger as claimed in claim 6, which is characterized in that the exciting device is by fan leaf
Piece type vibrator and fixing bracket composition, the kinetic energy and pressure that the fan blade of the fan blade type vibrator flows hot water
For power potential energy at flabellum rotary motion energy, the hot water for flowing through heat exchange hollow pipe becomes undulating flow by original continuous flowing
It is dynamic, the resonance of heat exchange hollow pipe is excited, the Flow Field Distribution and heterogeneity phantom in the diabatic process of conventional heat exchanger are broken;Institute
Fan blade type vibrator is fixed on semi-round ball end cap by the fixing bracket stated.
8. resonant high-efficient thermal energy exchanger as claimed in claim 6, which is characterized in that have in the heat exchange container more
Root heat exchange hollow pipe controls the rotating speed and excited frequency of fan blade profile vibrator, makes by adjusting decompression valve outlet pressure
Fluctuating change occurs for heat-exchange tube inlet location water flow pressure, and all heat exchange hollow pipes is made to resonate.
9. resonant high-efficient thermal energy exchanger as described in claim 1, which is characterized in that the heat exchange hollow pipe to the greatest extent may be used
Can it is close, but vibrate when not in contact with.
10. resonant high-efficient thermal energy exchanger as described in claim 1, which is characterized in that the heat exchange hollow pipe is adopted
With spiral spring type heat exchange hollow pipe.
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CN201810326413.7A CN108387116A (en) | 2018-04-12 | 2018-04-12 | Resonance type high-efficiency heat energy exchanger |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109540963A (en) * | 2018-12-22 | 2019-03-29 | 浙江大学城市学院 | A kind of enhanced heat exchange experimental system based on tube wall excitation |
CN113237230A (en) * | 2021-05-07 | 2021-08-10 | 浙江特富发展股份有限公司 | Low-nitrogen organic heat carrier boiler |
-
2018
- 2018-04-12 CN CN201810326413.7A patent/CN108387116A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109540963A (en) * | 2018-12-22 | 2019-03-29 | 浙江大学城市学院 | A kind of enhanced heat exchange experimental system based on tube wall excitation |
CN109540963B (en) * | 2018-12-22 | 2023-08-18 | 浙江大学城市学院 | Reinforced heat exchange experimental system based on pipe wall excitation |
CN113237230A (en) * | 2021-05-07 | 2021-08-10 | 浙江特富发展股份有限公司 | Low-nitrogen organic heat carrier boiler |
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Application publication date: 20180810 |