CN108385196A - A kind of high-strength coloured polyester industrial yarn and preparation method thereof - Google Patents
A kind of high-strength coloured polyester industrial yarn and preparation method thereof Download PDFInfo
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- CN108385196A CN108385196A CN201711342802.0A CN201711342802A CN108385196A CN 108385196 A CN108385196 A CN 108385196A CN 201711342802 A CN201711342802 A CN 201711342802A CN 108385196 A CN108385196 A CN 108385196A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/224—Esters of carboxylic acids; Esters of carbonic acid
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
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Abstract
The present invention relates to a kind of high-strength coloured polyester industrial yarns and preparation method thereof; it viscosifies, melt through solid phase polycondensation after modified poly ester and Masterbatch are mixed, measuring, squeezing out, cooling down, oiling, stretching, high-strength coloured polyester industrial yarn is made in thermal finalization and winding; contain crown ether in the finish to oil; and the content of crown ether is 67.30~85.58wt%; the main material matter of industrial yarn is modified poly ester; the strand of modified poly ester includes that terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, the structural formula of branched dihydric alcohol are as follows:In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon atom number is 1~3, R3The alkyl for being 1~5 selected from carbon atom number, R4The alkyl for being 2~5 selected from carbon atom number, fracture strength >=7.0cN/dtex of industrial yarn obtained.The method of the present invention advantages of simple, industrial yarn obtained have the advantages that fracture strength height and uniformity are good.
Description
Technical field
The invention belongs to fiber preparation field, it is related to a kind of high-strength coloured polyester industrial yarn and preparation method thereof.
Background technology
Polyethylene terephthalate (PET) fiber since the advent of the world, obtains fast because of the excellent performance that it has
Suddenly develop, yield has become the hat of world's synthetic fibers.Polyester fiber has fracture strength height, elasticity modulus height, returns
Elasticity is moderate, thermal finalization is had excellent performance, heat-resisting light resistance is good and a series of excellent performance such as acid-fast alkali-proof good corrosion resistance,
And fabric prepared therefrom has many advantages, such as that crease-resistant and stiffness is good, so, polyester fiber is standby to be widely used in clothes and family
The fields such as spinning.
But during synthesizing the polycondensation reaction of ethylene terephthalate, especially when generating linear polymer,
Since high-temperature oxydation degradation also association linear and cyclic oligomer, cyclic oligomer are in polycondensation phase due to the macromolecular end of the chain
Return sting cyclisation and formed, about 70% or more is cyclic trimer in cyclic oligomer, cyclic trimer have easily aggregation, Yi Jie
The characteristics such as brilliant, chemistry and heat-resistant stability height, generation cyclic trimer can there are following influences on polyester processing:(1) it can cause
The blocking of filament spinning component influences the service life of fondant filter and component;(2) it can be precipitated, deposit in fiber heat-setting process
On heating roller, frictional force is caused to increase and heat irregular;(3) dyeing course can make dyestuff centered on cyclic trimer
Assemble and be adhered to fiber surface, phenomena such as dyestuff color dot, spot and dyeing defect occurs in fiber surface, influences made of its weaving
The feel and coloured light of fabric, the normal flow stream velocity of melt can be limited by being simultaneously filled with the cyclic oligomer of pipeline and valve, be caused
Stock-dye is irregular, poor reproducibility;(4) it is adhered to fiber surface, causes, around yarn difficulty, broken yarn occur and thickness is unequal existing
As influencing the mechanical properties such as fracture strength and the elongation at break of fiber, seriously affecting product quality.
Preparing the main problem that high-strength coloured polyester industrial yarn faces at this stage has three, first, finish volatilization is very fast and easily exists
Fiber surface bonds so that fiber unevenness rate obtained is higher, and performance is poor;Second is that the volatilization of oligomer remains in fiber
On the surface of spinneret, fiber lousiness is caused, influences the quality of fiber;Third, oil absorption increases after adding pigment in the feed,
Reduce the spinnability of color silk.
Therefore, how to provide a kind of spinning uniformly, oligomer yield is few and can be obviously improved the high-strength of industrial yarn quality
The preparation method of coloured polyester industrial yarn becomes current urgent problem to be solved.
Invention content
The purpose of the invention is to overcome finish volatilization in the prior art is fast cohesive cause easily occurs in fiber surface
Fiber is uneven, residual oligomer excessively influences fiber quality and pigment in spinneret addition influenced caused by spinnability
Problem, provide a kind of spinning uniformly, oligomer yield is few and can be obviously improved the high-strength coloured polyester work of industrial yarn quality
Industry silk preparation method.The introducing of branched dihydric alcohol in modified poly ester of the present invention, reduces the ring generated in polyester side reaction
Shape oligomer improves the quality of product;The use of the finish containing crown ether improves the heat resistance and lubricity of finish, improves
The quality of fiber, since there is the more conventional smooth agent of crown ether lower viscosity, higher volatilization point to make the friction of finish containing crown ether system
Number smaller and more excellent heat-resistant stability reduce the appearance of lousiness phenomenon to improve the processing performance of fiber,
Fiber quality higher obtained;
In order to achieve the above object, the technical solution adopted by the present invention is:
The main material matter of a kind of high-strength coloured polyester industrial yarn, high-strength coloured polyester industrial yarn is modified poly ester, modified poly ester
Strand include terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, the knot of branched dihydric alcohol
Structure formula is as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon atom number is 1~3, R3It is 1 selected from carbon atom number
~5 alkyl, R4The alkyl for being 2~5 selected from carbon atom number, the purpose that carbon atom number limits:Due to introducing branch in dihydric alcohol
Chain structure and backbone can be such that the electronegativity of alkoxy portion weakens, and the carbon atom number of branched structure is too small, to alkoxy
Partial electronegativity influence is small, and the generation to reducing cyclic oligomer has little significance;The carbon atom number of branched structure is excessive, meeting
Intermolecular entanglement is generated, the distribution of molecular weight is had an impact;
Fracture strength >=7.0cN/dtex of high-strength coloured polyester industrial yarn, color are black, red, yellow or blue.
As preferred technical solution:
A kind of high-strength coloured polyester industrial yarn as described above, the fiber number of the high-strength coloured polyester industrial yarn is 700~
3300dtex, line density deviation ratio be ± 1.5%, fracture strength CV value≤3.0%, elongation at break central value be 13.0~
16.5%, elongation at break deviation ratio is ± 1.5%, the elongation of extension at break CV value≤8.0%, 4.0cN/dtex loads
Central value be the deviation ratios of elongation of 5.5~7.0%, 4.0cN/dtex loads be ± 0.8%, 177 DEG C, 10min and
Dry-hot shrinkage under the conditions of 0.05cN/dtex is 2.8~9.2%, and network is (5~8) ± 2/m, oil content is 0.6 ±
0.2%, full-rolling rate >=99%.The content of linear oligomer is reduced in industrial yarn, on the one hand makes the plate face of spinneret more
On the other hand cleaning also dramatically increases the uniformity of spinning.The present invention also by the use of the finish containing crown ether, reduces polyester fibre
The lousiness of dimension, avoids the silk that floats, so that full-rolling rate >=99%, greatlys improve the quality of product.
A kind of high-strength coloured polyester industrial yarn as described above, the content of cyclic oligomer in the modified poly ester≤
0.6wt%, the amount of cyclic oligomer is 1.5~2.1wt% in polyester made from the prior art, and the present invention is compared with the existing technology
Significantly reduce the production quantity of cyclic oligomer;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2, modified poly-
The molecular weight of ester is higher, and molecular weight distribution is relatively narrow, disclosure satisfy that the demand of spinning processing, and it is excellent to be conducive to processability
Fiber;
The molar content of branched dihydric alcohol segment is the 3 of terephthalic acid (TPA) segment molar content in the modified poly ester
~5%, the molar content of branched dihydric alcohol segment is relatively low in modified poly ester, is conducive to the Optimality for keeping polyester itself
Energy;
The branched dihydric alcohol be 2- Ethyl-2-Methyl -1,3- propylene glycol, 2,2- diethyl -1,3- propylene glycol,
2-butyl-2-ethyl-1,3-propanediol, 3,3- diethyl -1,5- pentanediols, 4,4- diethyl -1,7- heptandiols, 4,4- bis-
(1,-Methylethyl) -1,7- heptandiols, 3,3- dipropyl -1,5- pentanediols, 4,4- dipropyl -1,7- heptandiols, 4- methyl -
4- (1,1- dimethyl ethyls) -1,7- heptandiols, 3- methyl -3- amyls -1,6-HD or 3,3- diamyl -1,5- penta 2
Alcohol.
A kind of high-strength coloured polyester industrial yarn as described above, the preparation method of the modified poly ester are:By terephthaldehyde
Acid, ethylene glycol and the branched dihydric alcohol successively carry out esterification after mixing and polycondensation reaction obtains modified gather
Ester;The specific preparation process of the modified poly ester is as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, catalyst is added and stabilizer is mixed
After closing uniformly, pressurization progress esterification, moulding pressure are normal pressure~0.3MPa in nitrogen atmosphere, and the temperature of esterification is
250~260 DEG C, be esterification terminal when the water quantity of distillate in esterification reaches 90% or more of theoretical value;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure 30~
Absolute pressure 500Pa being steadily evacuated to by normal pressure in 50min hereinafter, reaction temperature is 260~270 DEG C, the reaction time is 30~
50min then proceedes to vacuumize, and carries out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is made to be further reduced to absolute pressure
For 100Pa hereinafter, reaction temperature is 275~285 DEG C, the reaction time is 50~90min, and modified poly ester is made.
A kind of high-strength coloured polyester industrial yarn as described above, in step (1), terephthalic acid (TPA), ethylene glycol and the band
The molar ratio of the dihydric alcohol of branch is 1:1.2~2.0:0.03~0.06, the addition of the catalyst is terephthalic acid (TPA) weight
The 0.01~0.05% of amount, the addition of the stabilizer are the 0.01~0.05% of terephthalic acid (TPA) weight;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the stabilizer is triphenyl phosphate, tricresyl phosphate
Methyl esters or Trimethyl phosphite.
The present invention also provides a kind of method of high-strength coloured polyester industrial yarn as described above is prepared, by the modified poly ester
It viscosifies, melt through solid phase polycondensation after being mixed with Masterbatch, measuring, squeezing out, cooling down, oiling, stretching, height is made in thermal finalization and winding
Strong coloured polyester industrial yarn;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%;
Crown ether is a kind of heterocyclic organic compounds, includes multiple ether groups.The wetting ability of crown ether-like surfactant
Bigger than corresponding open chain compound, crown ether has preferable solubilising, and salt compounds are relatively low in the solubility of organic compound, but with
The solubility for the organic matter of the addition salt compounds of crown ether is improved.Conventional polyester class compound or polyethers in finish
Class, since molecular weight is larger and the effect of hydrogen bond, intermolecular effect is larger, and it is larger to show as kinematic viscosity, after crown ether is added,
Crown ether can be preferably compatible in polyesters compound or polyethers finish system, into polyesters compound or polyethers molecule
Between chain, the active force between strand is shielded, is reduced so as to cause the viscosity of finish system.Preparation medium is antistatic simultaneously
Agent is broadly divided into anionic, cationic and amphoteric surfactant, mostly contains metal ion or deposits in a salt form
This all makes antistatic agent and polyesters compound in finish or the phase tolerance of polyethers, the addition of crown ether, due to the molten effect of salt
It answers, improves antistatic agent and polyesters compound or the compatibility of polyethers, and then improve finish oil film strength, this is right
The stability and the product amount of holding of spinning have larger meaning.The index of finish is the embodiment of a composite factor, thus to crown ether
Addition propose certain restriction, too low heat resistance, the advantage of film strength to finish embodies inadequate, and excessive other refer to
Rotating savings is restricted;
The finish when in use, the emulsion of a concentration of 10~20wt% is configured to water.
As preferred technical solution:
Method as described above, the content of pigment is 20~40wt%, the additive amount of the Masterbatch in the Masterbatch
For 2~3wt% of modified poly ester;The inherent viscosity of the solid phase polycondensation thickening post-modification polyester is 1.0~1.2dL/g;Spinning
Replacement cycle >=30 day of component.
Method as described above, thermal weight loss is less than 15wt% after the finish heats 2h at 200 DEG C, and crown ether has more
The heat resistance of high volatilization point and excellent heat-resistant stability, the finish introduced after crown ether is also obviously improved;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured to water
Kinematic viscosity after the lotion of a concentration of 10wt% is 0.93~0.95mm2/ s, the viscosity that crown ether can reduce finish are mainly
Since crown ether oneself viscosity is relatively low and is pearl small molecule, after introducing crown ether in finish system, crown ether can be preferably compatible to
In polyesters compound or polyether compound finish system, while entering polyesters compound or polyether compound strand
Between, the active force between strand is shielded, to reduce the viscosity of finish system;
The film strength of the finish is 121~127N, and the film strength of finish is relatively low in the prior art, generally in 110N
Left and right is mostly contained metal ion this is mainly due to the antistatic agent of preparation medium or is existed in a salt form, causes to resist
Electrostatic agent can improve film strength and be mainly with polyesters compound or the poor compatibility of polyether compound in finish, crown ether
Salting in effect can be generated after being added due to crown ether, improves antistatic agent and polyesters compound or the compatibility of polyethers,
And then improve finish oil film strength;
The surface tension of the finish is 23.2~26.8cN/cm, and specific resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, confficient of static friction between fiber and fiber is 0.250~0.263, the coefficient of kinetic friction is 0.262~
0.273;
After oiling, confficient of static friction between fiber and metal is 0.202~0.210, the coefficient of kinetic friction is 0.320~
0.332;
The crown ether is 2- methylols -12-crown-4,15- crown ethers -5 or 2- methylol -15- crown-s 5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt is 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or ten
Tetracosanol phosphate kalium salt;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate.
The preparation method of method as described above, the finish is:By crown ether and phosphate kalium salt, the trimethylolpropane moon
Cinnamic acid ester and sodium alkyl sulfonate are added in mineral oil after mixing is uniformly mixing to obtain finish;It counts in parts by weight, each group
The addition divided is as follows:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
The spinning technology parameter of method as described above, the high-strength coloured polyester industrial yarn is as follows:
It stretches, the technological parameter of thermal finalization is:
Invention mechanism:
In organic compound, the angle between two chemical bonds that the same atom of intramolecular is formed is known as bond angle, and bond angle is logical
The common number of degrees indicate that the electronegativity of central atom and coordination atom, can influence the bond angle of molecule in organic compound molecule.When with
Central atom bonding coordination atom electronegativity increase when, coordination atom electron-withdrawing ability enhancing, bond electron pair will to
The movement of position body direction farther out from central atom makes between key pair because that repulsion reduces is close to each other, so that bond angle also reduces therewith,
On the contrary, when the electronegativity for the coordination atom being bonded with central atom reduces, the enhancing of coordination atom electron donation, bonding electrons
To will be moved to central atom direction, from central atom closer to making to be located remotely from each other because repulsion increases between key pair, to bond angle
Increase therewith.
According to Pauling Electronegativities, the electronegativity of C, H and O atom is respectively 2.55,2.20 and 3.44, and according to
Valence electron balancing energy is theoretical, and the calculation formula of Group Electronegativity is shown below:
In formula, xiFor the electronegativity of i atoms neutral atom before bonding, Nve,iFor valence electron number in i atoms, niFor i
The number of atom in the molecule.Calculating step for more complex Group Electronegativity is mainly:Simple group is calculated first
Electronegativity, then regard simple group as electronegativity that quasiatom calculates more complex group again, such successive iteration, finally
Obtain the electronegativity of Targeting groups.It should be noted that when calculating the electronegativity of quasiatom, base (for example, group-
Base of OH is O atom) in the valence electron of non-bonding regard the valence electron of quasiatom as.
C atoms can be with the O atom of hydroxyl in dihydric alcohol after the C-O keys fracture of carboxyl in terephthalic acid (TPA) in the present invention
In conjunction with the new C-O keys formed in ester group, the C atoms key C-C formed with C atoms on phenyl ring in ester group and the chemistry newly formed
Bond angle between key C-O is denoted as α, and the change of bond angle α can influence annulation, and when α is less than 109 °, molecule is easy to cyclization, and
With the increase of α, the probability of molecule cyclization can decline.Present invention introduces branched dihydric alcohol, structural formula is shown below:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon atom number is 1~3, R3It is 1 selected from carbon atom number
~5 alkyl, R4The alkyl for being 2~5 selected from carbon atom number.The diol structure due to introducing branched structure and backbone,
The electronegativity of its alkoxy portion can be made to weaken, can also be obtained in the diol structure with two by the calculation formula of Group Electronegativity
The electronegativity of the connected group of carbonyl is between 2.59~2.79 in acid, and the group-being connected with carbonyl in diacid in ethylene glycol
OCH2CH2Electronegativity be 3.04, thus its alkoxy is than-the OCH in ethylene glycol2CH2There is stronger electron, because
This makes the bond electron pair on the chemical bond C-O keys newly formed that will be moved to center C atomic orientations, from central atom closer to,
Make to be located remotely from each other because repulsion increases between key pair, so that bond angle α is more than 109 °, the probability for generating linear polymer increases,
To reduce the generation of cyclic oligomer, this is conducive to eliminate fracture of wire and phenomena such as uneven thickness, advantageously reduces oligomer
The influence that the mechanical properties such as fracture strength and elongation at break to fiber generate, to improve product quality.
The oil agent of the present invention is that a kind of viscosity is low, heat resistance is good and the higher finish of film strength.In the prior art
The viscosity of finish is higher mainly due to containing conventional polyester class compound or polyether compound in finish, such compound by
In molecular weight is larger and the effect of hydrogen bond, intermolecular effect is larger to show as that kinematic viscosity is larger, thus causes finish
Viscosity is higher, and the viscosity of finish can significantly reduce after addition crown ether, mainly since crown ether oneself viscosity is relatively low and is pearl
Small molecule, crown ether can be preferably compatible in polyesters compound or polyethers finish system, while enter polyesters compound
Or between polyether compound strand, the active force between strand is shielded, to reduce the viscosity of finish system.Existing skill
The film strength of finish is relatively low mainly since the antistatic agent of preparation medium is mostly containing metal ion or with salt in art
Form exists, and causes antistatic agent and the poor compatibility of polyesters compound or polyethers in finish, crown ether that can improve oil film
Intensity can generate salting in effect after being mainly added due to crown ether, improve antistatic agent and polyesters compound or polyethers
Compatibility, and then improve finish oil film strength.In addition, crown ether has higher volatilization point and excellent Heat-resistant stable
Property, the heat resistance of finish introduced after crown ether is also obviously improved, and the present invention uses finish containing crown ether, due to crown ether
With lower viscosity, higher volatilization point, smaller finish friction coefficient and excellent heat-resistant stability, to improve
The processing performance of fiber.
Advantageous effect:
(1) a kind of high-strength coloured polyester industrial yarn of the invention, has the advantages that fracture strength height and uniformity are good, great
Market prospects;
(2) a kind of preparation method of high-strength coloured polyester industrial yarn of the invention, advantages of simple extend the clear plate period,
Improve production efficiency;
(3) preparation method of a kind of high-strength coloured polyester industrial yarn of the invention, by being introduced in modified poly ester
Branched dihydric alcohol changes the bond angle of polyester molecule, to significantly reduce cyclic oligomer in process of polyester synthesizing
It generates.
Specific implementation mode
The invention will be further elucidated with reference to specific embodiments.It should be understood that these embodiments are merely to illustrate this hair
It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology
Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Fixed range.
Embodiment 1
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.2:0.03 terephthalic acid (TPA), ethylene glycol and 2- Ethyl-2-Methyls-
1,3-PD is made into slurry, antimony oxide, titanium dioxide and triphenyl phosphate is added after mixing, in nitrogen atmosphere
Pressurization carries out esterification, and moulding pressure is normal pressure, and the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification
It is esterification terminal when reaching the 90% of theoretical value, wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.05% of sour weight, wherein 2- ethyls -2- methyl-1s, the structural formula of 3-propanediol are as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 260 DEG C, reaction time 40min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 100Pa, instead
It is 275 DEG C, reaction time 70min to answer temperature, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA)
Segment, ethylene glycol segment and 2- ethyl -2- methyl-1s, 3-propanediol segment, the content of cyclic oligomer is in modified poly ester
0.6wt%, number-average molecular weight 20000, molecular weight distributing index 2.0,2- Ethyl-2-Methyls -1,3- the third two in modified poly ester
The molar content of alcohol segment is the 3% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecyl
Sodium sulfonate is added in 9# mineral oil and obtains finish in 40 DEG C of uniform stirring 1h after mixing at normal temperatures, in parts by weight
Meter, the addition of each component are as follows:9# mineral oil is 2 parts;Trimethylolpropane laurate is 10 parts;2- methylols -12-
Crown- 4 is 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 8 parts;Dodecyl sodium sulfate is 3 parts;Crown ether contains in the finish prepared
Amount is 79.6wt%, and the high temperature resistance of finish is excellent, and thermal weight loss is 14.5wt% after heating 2h at 200 DEG C;Finish
Viscosity is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, after the lotion of a concentration of 10wt% is configured to water
Kinematic viscosity be 0.93mm2The film strength of/s, finish are higher, and the surface tension of film strength 125N, finish are
24.8cN/cm, specific resistance are 1.3 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.255, the coefficient of kinetic friction (μd) it is 0.266;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.203,
The coefficient of kinetic friction (μd) it is 0.320, the finish of preparation when in use, the emulsion of a concentration of 15wt% is configured to water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 30wt%, Masterbatch
Additive amount is the 2.5wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.15dL/g, filament spinning component
Replacement cycle be 33 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 310 DEG C;Case
Temperature is 298 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 80%;Cross air blasting wind speed
For 0.6m/s;Winding speed is 2800m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 550m/min;GR-1
Temperature is 80 DEG C;GR-2 speed is 570m/min;GR-2 temperature is 95 DEG C;GR-3 speed is 2200m/min;GR-3 temperature is
132℃;GR-4 speed is 3000m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 3000m/min;GR-5 temperature is 160
℃。
The color of final obtained high-strength coloured polyester industrial yarn is yellow, fracture strength 7.7cN/dtex, and fiber number is
2200dtex, line density deviation ratio are 0.1%, and fracture strength CV values are 2.80%, and elongation at break central value is 14.5%, is broken
It is 0.1% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.2%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 6.0%, 4.0cN/dtex load is 0.05%, in 177 DEG C, 10min and 0.05cN/dtex conditions
Under dry-hot shrinkage be 9.2%, network be 10/m, oil content 0.8%, full-rolling rate 99.9%.
Embodiment 2
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.3:0.04 terephthalic acid (TPA), ethylene glycol and 2,2- diethyl -1,3-
Propylene glycol is made into slurry, and antimony glycol, titanium dioxide and trimethyl phosphate is added after mixing, pressurize in nitrogen atmosphere into
Row esterification, moulding pressure are normal pressure, and the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches reason
By value 91% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.02%, dioxy
The addition for changing titanium is the 0.21% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.03%, wherein the structural formula of 2,2- diethyl -1,3- propylene glycol is as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 35min, and reaction temperature is 261 DEG C, reaction time 30min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 100Pa, instead
It is 277 DEG C, reaction time 85min to answer temperature, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA)
Segment, ethylene glycol segment and 2,2- diethyl -1,3-PD segment, the content of cyclic oligomer is in modified poly ester
0.6wt%, number-average molecular weight 27000, molecular weight distributing index 1.8,2,2- diethyl -1,3-PD chain in modified poly ester
The molar content of section is the 5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, trimethylolpropane laurate and ten
Five sodium alkyl sulfonates are added in 10# mineral oil and obtain finish in 43 DEG C of uniform stirring 1.5h after mixing at normal temperatures
It presses, the addition of parts by weight meter, each component is as follows:10# mineral oil is 2 parts;Trimethylolpropane laurate is 15 parts;
15- crown ethers -5 are 70 parts;Isomerous tridecanol polyoxyethylene ether phosphate kalium salt is 10 parts;Pentadecyl sulfonic acid sodium is 7 parts;It prepares
The content of crown ether is 67.30wt% in the finish gone out, and the high temperature resistance of finish is excellent, and heat is lost after heating 2h at 200 DEG C
Weight is 13wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.1mm2/ s is configured to concentration with water
It is 0.93mm for the kinematic viscosity after the lotion of 10wt%2The film strength of/s, finish are higher, are 123N, the surface of finish
Power is 25.1cN/cm, and specific resistance is 1.5 × 108Ω·cm;After oiling, the confficient of static friction between fiber and fiber (F/F)
(μs) it is 0.257, the coefficient of kinetic friction (μd) it is 0.265;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) be
0.205, the coefficient of kinetic friction (μd) it is 0.323;The finish of preparation when in use, the emulsification of a concentration of 14wt% is configured to water
Liquid;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 20wt%, Masterbatch
Additive amount is the 2wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.0dL/g, filament spinning component
Replacement cycle is 30 days, and the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 290 DEG C;Babinet
Temperature is 295 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 75%;Cross air blasting wind speed is
0.5m/s;Winding speed is 2600m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 440m/min;GR-1 temperature
Degree is 75 DEG C;GR-2 speed is 460m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 1900m/min;GR-3 temperature is
125℃;GR-4 speed is 2700m/min;GR-4 temperature is 220 DEG C;GR-5 speed is 2500m/min;GR-5 temperature is 150
℃。
The color of final obtained high-strength coloured polyester industrial yarn is yellow, fracture strength 7.0cN/dtex, and fiber number is
700dtex, line density deviation ratio are -1.5%, and fracture strength CV values are 3.0%, and elongation at break central value is 13.0%, is broken
It is -1.5% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 8.0%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 5.5%, 4.0cN/dtex load is -0.8%, in 177 DEG C, 10min and 0.05cN/dtex conditions
Under dry-hot shrinkage be 2.8%, network be 3/m, oil content 0.4%, full-rolling rate 99.1%.
Embodiment 3
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) esterification;It is 1 by molar ratio:1.4:0.05 terephthalic acid (TPA), ethylene glycol and 2- butyl -2- ethyls -
1,3-PD is made into slurry, and antimony acetate, titanium dioxide and Trimethyl phosphite is added after mixing, adds in nitrogen atmosphere
Pressure carries out esterification, and the temperature of moulding pressure 0.1MPa, esterification are 252 DEG C, when the water quantity of distillate in esterification
It is esterification terminal when reaching the 92% of theoretical value, wherein the addition of antimony acetate is the 0.03% of terephthalic acid (TPA) weight,
The addition of titanium dioxide is the 0.23% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is terephthalic acid (TPA) weight
0.01%, the structural formula of wherein 2- butyl -2- ethyls -1,3-PD is as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 495Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 40min, and reaction temperature is 263 DEG C, reaction time 45min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 95Pa, reaction
Temperature is 278 DEG C, reaction time 60min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 2- butyl -2- ethyls -1,3-PD segment, the content of cyclic oligomer is in modified poly ester
0.5wt%, number-average molecular weight 21000, molecular weight distributing index 2.2,2- butyl -2- ethyls -1,3- the third two in modified poly ester
The molar content of alcohol segment is the 4% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and pentadecane
Base sodium sulfonate is added in 11# mineral oil and obtains finish in 48 DEG C of uniform stirring 3h after mixing at normal temperatures, by weight
The addition of number meter, each component is as follows:11# mineral oil is 8 parts;Trimethylolpropane laurate is 10 parts;2- methylols-
15- crown-s 5 are 85 parts;Ten tetracosanol phosphate kalium salts are 11 parts;Pentadecyl sulfonic acid sodium is 5 parts;In the finish prepared
The content of crown ether is 70.83wt%, and the high temperature resistance of finish is excellent, and thermal weight loss is 11wt% after heating 2h at 200 DEG C;
The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 30.1mm2/ s is configured to a concentration of 10wt%'s with water
Kinematic viscosity after lotion is 0.94mm2The film strength of/s, finish are higher, are 125N, and the surface tension of finish is
23.2cN/cm, specific resistance are 1.8 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.250, the coefficient of kinetic friction (μd) it is 0.272;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.209,
The coefficient of kinetic friction (μd) it is 0.329, the finish of preparation when in use, the emulsion of a concentration of 10wt% is configured to water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 40wt%, Masterbatch
Additive amount is the 3wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.2dL/g, filament spinning component
Replacement cycle is 31 days, and the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 320 DEG C;Babinet
Temperature is 300 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 85%;Cross air blasting wind speed is
0.7m/s;Winding speed is 3600m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 650m/min;GR-1 temperature
Degree is 85 DEG C;GR-2 speed is 680m/min;GR-2 temperature is 100 DEG C;GR-3 speed is 2400m/min;GR-3 temperature is
140℃;GR-4 speed is 3600m/min;GR-4 temperature is 250 DEG C;GR-5 speed is 3600m/min;GR-5 temperature is 170
℃。
The color of final high-strength coloured polyester industrial yarn obtained is red, fracture strength 7.05cN/dtex, and fiber number is
3300dtex, line density deviation ratio are 1.5%, and fracture strength CV values are 2.9%, and elongation at break central value is 16.5%, is broken
It is 1.5% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.9%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 7.0%, 4.0cN/dtex load is 0.8%, under the conditions of 177 DEG C, 10min and 0.05cN/dtex
Dry-hot shrinkage be 2.9%, network be 10/m, oil content 0.45%, full-rolling rate 99.2%.
Embodiment 4
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 3,3- diethyl -1,5- pentanediols are prepared;At 95 DEG C, under nitrogen atmosphere, by 3,3- diethyl-propionic aldehyde, acetaldehyde
With triethylamine react 20min, then concentrate addition is had in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen pressures
With 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated, and after the processing of solution spent ion exchange resin, water is steamed in decompression, point
From purification obtains 3,3- diethyl -1,5-PD, wherein the structural formula of 3,3- diethyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:1.5:0.06 terephthalic acid (TPA), ethylene glycol and 3,3- diethyl -1,5-
Pentanediol is made into slurry, and antimony oxide, titanium dioxide and triphenyl phosphate is added after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, the temperature of moulding pressure 0.3MPa, esterification are 255 DEG C, when the water quantity of distillate in esterification reaches
To theoretical value 95% when be esterification terminal, wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.04%, the addition of titanium dioxide is the 0.25% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.01% of sour weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 400Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 265 DEG C, reaction time 33min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 90Pa, reaction
Temperature is 280 DEG C, reaction time 50min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 3,3- diethyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.2wt%, number-average molecular weight 23000, molecular weight distributing index 1.9,3,3- diethyl -1,5-PD chain in modified poly ester
The molar content of section is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and cetyl
Sodium sulfonate is added in 12# mineral oil and obtains finish in 40 DEG C of uniform stirring 2.5h after mixing at normal temperatures, by weight
The addition of number meter, each component is as follows:12# mineral oil is 5 parts;2- methylol -12- crown-s 4 are 95 parts;Dodecylphosphoric acid
Ester sylvite is 9 parts;Sodium cetanesulfonate is 2 parts.In the finish prepared the content of crown ether be 85.58wt%, finish it is resistance to
High-temperature behavior is excellent, and thermal weight loss is 9wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, in (50 ± 0.01) DEG C
When, kinematic viscosity 29.5mm2/ s, it is 0.93mm that the kinematic viscosity after the lotion of a concentration of 10wt% is configured to water2/ s, oil
The film strength of agent is higher, is 121N, the surface tension of finish is 24.3cN/cm, and specific resistance is 1.0 × 108Ω·cm;It oils
Afterwards, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.260, the coefficient of kinetic friction (μd) it is 0.263;It is fine after oiling
Confficient of static friction (μ between dimension and metal (F/M)s) it is 0.202, the coefficient of kinetic friction (μd) it is 0.330, the finish of preparation makes
Used time is configured to the emulsion of a concentration of 19wt% with water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 22wt%, Masterbatch
Additive amount is the 2.2wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.12dL/g, filament spinning component
Replacement cycle be 31 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 295 DEG C;Case
Temperature is 295 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 78%;Cross air blasting wind speed
For 0.55m/s;Winding speed is 2600m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 480m/min;GR-1
Temperature is 78 DEG C;GR-2 speed is 485m/min;GR-2 temperature is 92 DEG C;GR-3 speed is 1950m/min;GR-3 temperature is
128℃;GR-4 speed is 2800m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 2600m/min;GR-5 temperature is 155
℃。
The color of final obtained high-strength coloured polyester industrial yarn is black, fracture strength 7.2cN/dtex, and fiber number is
1000dtex, line density deviation ratio are -1.2%, and fracture strength CV values are 2.95%, and elongation at break central value is 13.3%,
Elongation at break deviation ratio is -1.2%, and extension at break CV values are the central value of the elongation of 7.9%, 4.0cN/dtex loads
Deviation ratio for the elongation of 5.6%, 4.0cN/dtex loads is -0.6%, in 177 DEG C, 10min and 0.05cN/dtex items
Dry-hot shrinkage under part is 3.0%, and network is 4/m, oil content 0.6%, full-rolling rate 99.4%.
Embodiment 5
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 4,4- diethyl -1,7- heptandiols are prepared;At 92 DEG C, under nitrogen atmosphere, by 4,4- diethyl-butyraldehyde, propionic aldehyde
With triethylamine react 20min, then concentrate addition is had in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen pressures
With 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated, and after the processing of solution spent ion exchange resin, water is steamed in decompression, point
From purification obtains 4,4- diethyl -1,7- heptandiols, wherein the structural formula of 4,4- diethyl -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.6:0.03 terephthalic acid (TPA), ethylene glycol and 4,4- diethyl -1,7-
Heptandiol is made into slurry, and antimony glycol, titanium dioxide and trimethyl phosphate is added after mixing, pressurize in nitrogen atmosphere into
Row esterification, moulding pressure are normal pressure, and the temperature of esterification is 257 DEG C, when the water quantity of distillate in esterification reaches reason
By value 92% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.05%, dioxy
The addition for changing titanium is the 0.20% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.04%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 450Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 33min, and reaction temperature is 270 DEG C, reaction time 30min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 95Pa, reaction
Temperature is 275 DEG C, reaction time 60min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 4,4- diethyl -1,7- heptandiol segments, the content of cyclic oligomer is in modified poly ester
0.5wt%, number-average molecular weight 25000, molecular weight distributing index 2.1,4,4- diethyl -1,7- heptandiol chains in modified poly ester
The molar content of section is the 5% of terephthalic acid (TPA) segment molar content.
(2) preparation to oil with finish;
By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, trimethylolpropane laurate and ten
Dialkyl sulfonates are added in 13# mineral oil and obtain finish in 52 DEG C of uniform stirring 2h after mixing at normal temperatures, press
The addition of parts by weight meter, each component is as follows:13# mineral oil is 10 parts;Trimethylolpropane laurate is 5 parts;15- is preced with
Ether -5 is 70 parts;Isomerous tridecanol polyoxyethylene ether phosphate kalium salt is 8 parts;Dodecyl sodium sulfate is 6 parts.The oil prepared
The content of crown ether is 70.70wt% in agent, and the high temperature resistance of finish is excellent, and thermal weight loss is after heating 2h at 200 DEG C
13.5wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.6mm2/ s is configured to a concentration of with water
Kinematic viscosity after the lotion of 10wt% is 0.95mm2The film strength of/s, finish are higher, are 126N, the surface tension of finish
For 24.9cN/cm, specific resistance is 1.2 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s)
It is 0.251, the coefficient of kinetic friction (μd) it is 0.262;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) be
0.202, the coefficient of kinetic friction (μd) it is 0.332, the finish of preparation when in use, the emulsification of a concentration of 11wt% is configured to water
Liquid;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 24wt%, Masterbatch
Additive amount is the 2.5wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.15dL/g, filament spinning component
Replacement cycle be 31 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 300 DEG C;Case
Temperature is 296 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 79%;Cross air blasting wind speed
For 0.56m/s;Winding speed is 2700m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 500m/min;GR-1
Temperature is 79 DEG C;GR-2 speed is 550m/min;GR-2 temperature is 93 DEG C;GR-3 speed is 2000m/min;GR-3 temperature is
129℃;GR-4 speed is 2950m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 2700m/min;GR-5 temperature is 160
℃。
The color of final high-strength coloured polyester industrial yarn obtained is blue, fracture strength 7.3cN/dtex, and fiber number is
1500dtex, line density deviation ratio are -1.0%, and fracture strength CV values are 2.88%, and elongation at break central value is 13.8%,
Elongation at break deviation ratio is -1.1%, and extension at break CV values are the central value of the elongation of 7.8%, 4.0cN/dtex loads
Deviation ratio for the elongation of 6.0%, 4.0cN/dtex loads is -0.4%, in 177 DEG C, 10min and 0.05cN/dtex items
Dry-hot shrinkage under part is 4.2%, and network is 5/m, oil content 0.65%, full-rolling rate 99.4%.
Embodiment 6
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 4,4- bis- (1,-Methylethyl) -1,7- heptandiols are prepared;At 90 DEG C, under nitrogen atmosphere, by (the 1- first of 4,4- bis-
Base ethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min, then concentrate is added to the hydrogenation reactor for having thunder girl's Raney nickel
In, it is reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, cooling, and catalyst is made to be precipitated.At solution spent ion exchange resin
After reason, water is steamed in decompression, detaches, and purification obtains 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, wherein 4,4- bis- (1,-first
Base ethyl) -1,7- heptandiols structural formula it is as follows:
(b) esterification;It is 1 by molar ratio:1.7:0.05 terephthalic acid (TPA), ethylene glycol and 4,4- bis- (1 ,-methyl
Ethyl) -1,7- heptandiols are made into slurry, antimony acetate, titanium dioxide and Trimethyl phosphite is added after mixing, in nitrogen atmosphere
It encloses middle pressurization and carries out esterification, the temperature of moulding pressure 0.2MPa, esterification are 253 DEG C, when the water in esterification
Quantity of distillate is esterification terminal when reaching the 96% of theoretical value, and wherein the addition of antimony acetate is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is to benzene two
The 0.05% of formic acid weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 480Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 38min, and reaction temperature is 262 DEG C, reaction time 38min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 98Pa, reaction
Temperature is 279 DEG C, reaction time 80min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 4,4- bis- (1,-Methylethyl) -1,7- heptandiol segments, the content of cyclic oligomer in modified poly ester
For 0.55wt%, number-average molecular weight 27000, molecular weight distributing index 2.2,4,4- bis- (1 ,-Methylethyl)-in modified poly ester
The molar content of 1,7- heptandiol segments is the 4% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and pentadecane
Base sodium sulfonate is added in 14# mineral oil and obtains finish in 55 DEG C of uniform stirring 1h after mixing at normal temperatures, by weight
The addition of number meter, each component is as follows:14# mineral oil is 3 parts;Trimethylolpropane laurate is 10 parts;2- methylols-
15- crown-s 5 are 75 parts;Ten tetracosanol phosphate kalium salts are 14 parts;Pentadecyl sulfonic acid sodium is 7 parts.In the finish prepared
The content of crown ether is 68.80wt%, and the high temperature resistance of finish is excellent, and thermal weight loss is 12wt% after heating 2h at 200 DEG C;
The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 27.5mm2/ s is configured to a concentration of 10wt%'s with water
Kinematic viscosity after lotion is 0.95mm2The film strength of/s, finish are higher, are 126N, and the surface tension of finish is
25.4cN/cm, specific resistance are 1.6 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.255, the coefficient of kinetic friction (μd) it is 0.267;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.203,
The coefficient of kinetic friction (μd) it is 0.330, the finish of preparation when in use, the emulsion of a concentration of 20wt% is configured to water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 28wt%, Masterbatch
Additive amount is the 2.5wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.15dL/g, filament spinning component
Replacement cycle be 31 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 296 DEG C;Case
Temperature is 296 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 80%;Cross air blasting wind speed
For 0.57m/s;Winding speed is 2800m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 520m/min;GR-1
Temperature is 82 DEG C;GR-2 speed is 570m/min;GR-2 temperature is 95 DEG C;GR-3 speed is 2000m/min;GR-3 temperature is
130℃;GR-4 speed is 2900m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 2800m/min;GR-5 temperature is 165
℃。
The color of final high-strength coloured polyester industrial yarn obtained is red, fracture strength 7.4cN/dtex, and fiber number is
1600dtex, line density deviation ratio are -0.8%, and fracture strength CV values are 2.85%, and elongation at break central value is 14.5%,
Elongation at break deviation ratio is -0.8%, and extension at break CV values are the central value of the elongation of 7.7%, 4.0cN/dtex loads
Deviation ratio for the elongation of 6.0%, 4.0cN/dtex loads is -0.4%, in 177 DEG C, 10min and 0.05cN/dtex items
Dry-hot shrinkage under part is 6.2%, and network is 10/m, oil content 0.7%, full-rolling rate 99.5%.
Embodiment 7
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 3,3- dipropyl -1,5- pentanediols are prepared;At 93 DEG C, under nitrogen atmosphere, by 3,3- dipropyl-propionic aldehyde, acetaldehyde
With triethylamine react 20min, then concentrate addition is had in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen pressures
With 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated.After the processing of solution spent ion exchange resin, water is steamed in decompression, point
From purification obtains 3,3- dipropyl -1,5-PD, wherein the structural formula of 3,3- dipropyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:1.8:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- dipropyl -1,5-
Pentanediol is made into slurry, and antimony oxide, titanium dioxide and triphenyl phosphate is added after mixing, pressurizes in nitrogen atmosphere
Esterification is carried out, the temperature of moulding pressure 0.3MPa, esterification are 250 DEG C, when the water quantity of distillate in esterification reaches
To theoretical value 90% when be esterification terminal, wherein the addition of antimony oxide is terephthalic acid (TPA) weight
0.03%, the addition of titanium dioxide is the 0.24% of terephthalic acid (TPA) weight, and the addition of triphenyl phosphate is terephthaldehyde
The 0.02% of sour weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 455Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 42min, and reaction temperature is 264 DEG C, reaction time 45min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 85Pa, reaction
Temperature is 285 DEG C, reaction time 75min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 3,3- dipropyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.45wt%, number-average molecular weight 26500, molecular weight distributing index 2.2,3,3- dipropyl -1,5-PD in modified poly ester
The molar content of segment is the 4.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 15- crown ethers -5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and sodium cetanesulfonate
It is added to after mixing at normal temperatures in 15# mineral oil and obtains finish in 41 DEG C of uniform stirring 2h, count in parts by weight, respectively
The addition of component is as follows:15# mineral oil is 8 parts;Trimethylolpropane laurate is 20 parts;15- crown ethers -5 are 100 parts;
1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 15 parts;Sodium cetanesulfonate is 2 parts.The content of crown ether is in the finish prepared
The high temperature resistance of 68.97wt%, finish are excellent, and thermal weight loss is 8.5wt% after heating 2h at 200 DEG C;The viscosity of finish
It is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.4mm2/ s, the fortune being configured to water after the lotion of a concentration of 10wt%
Kinetic viscosity is 0.94mm2The film strength of/s, finish are higher, are 122N, the surface tension of finish is 26.8cN/cm, specific resistance
It is 1.8 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.263, the coefficient of kinetic friction
(μd) it is 0.268;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.210, the coefficient of kinetic friction (μd)
It is 0.320, the finish of preparation when in use, the emulsion of a concentration of 13wt% is configured to water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 32wt%, Masterbatch
Additive amount is the 2.8wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.16dL/g, filament spinning component
Replacement cycle be 32 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 305 DEG C;Case
Temperature is 297 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 81%;Cross air blasting wind speed
For 0.65m/s;Winding speed is 2850m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 540m/min;GR-1
Temperature is 79 DEG C;GR-2 speed is 560m/min;GR-2 temperature is 90~100 DEG C;GR-3 speed is 2100m/min;GR-3 temperature
Degree is 131 DEG C;GR-4 speed is 3100m/min;GR-4 temperature is 235 DEG C;GR-5 speed is 2850m/min;GR-5 temperature is
166℃。
The color of final obtained high-strength coloured polyester industrial yarn is black, fracture strength 7.5cN/dtex, and fiber number is
2000dtex, line density deviation ratio are 1.0%, and fracture strength CV values are 2.8%, and elongation at break central value is 14.8%, is broken
It is 1.0% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.5%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 6.6%, 4.0cN/dtex load is 0.4%, under the conditions of 177 DEG C, 10min and 0.05cN/dtex
Dry-hot shrinkage be 7.2%, network be 10/m, oil content 0.6%, full-rolling rate 99.5%.
Embodiment 8
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 4,4- dipropyl -1,7- heptandiols are prepared;At 94 DEG C, under nitrogen atmosphere, by 4,4- dipropyl-butyraldehyde, acetaldehyde
With triethylamine react 20min, then concentrate addition is had in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen pressures
With 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated.After the processing of solution spent ion exchange resin, water is steamed in decompression, point
From purification obtains 4,4- dipropyl -1,7- heptandiols, wherein the structural formula of 4,4- dipropyl -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.9:0.04 terephthalic acid (TPA), ethylene glycol and 4,4- dipropyl -1,7-
Heptandiol is made into slurry, and antimony glycol, titanium dioxide and trimethyl phosphate is added after mixing, pressurize in nitrogen atmosphere into
The temperature of row esterification, moulding pressure 0.3MPa, esterification is 260 DEG C, when the water quantity of distillate in esterification reaches
Theoretical value 93% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.04%, two
The addition of titanium oxide is the 0.21% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthalic acid (TPA) weight
0.03%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 475Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 45min, and reaction temperature is 265 DEG C, reaction time 48min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 88Pa, reaction
Temperature is 283 DEG C, reaction time 80min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 4,4- dipropyl -1,7- heptandiol segments, the content of cyclic oligomer is in modified poly ester
0.6wt%, number-average molecular weight 23000, molecular weight distributing index 2.0,4,4- dipropyl -1,7- heptandiol chains in modified poly ester
The molar content of section is the 3% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and ten tetracosanol phosphate kalium salts, trimethylolpropane laurate and pentadecane
Base sodium sulfonate is added in 16# mineral oil and obtains finish in 45 DEG C of uniform stirring 3h after mixing at normal temperatures, by weight
The addition of number meter, each component is as follows:16# mineral oil is 9 parts;2- methylol -12- crown-s 4 are 80 parts;Ten tetracosanol phosphorus
Acid esters sylvite is 12 parts;Pentadecyl sulfonic acid sodium is 5 parts.The content of crown ether is 83.33wt% in the finish prepared, finish
High temperature resistance is excellent, and thermal weight loss is 14wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, in (50 ± 0.01)
DEG C when, kinematic viscosity 30.0mm2/ s, it is 0.93mm that the kinematic viscosity after the lotion of a concentration of 10wt% is configured to water2/ s,
The film strength of finish is higher, is 127N, the surface tension of finish is 23.5cN/cm, and specific resistance is 1.5 × 108Ω·cm;On
After oil, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.262, the coefficient of kinetic friction (μd) it is 0.273;After oiling,
Confficient of static friction (μ between fiber and metal (F/M)s) it is 0.208, the coefficient of kinetic friction (μd) it is 0.328, the finish of preparation exists
In use, being configured to the emulsion of a concentration of 18wt% with water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 35wt%, Masterbatch
Additive amount is the 2.8wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.1dL/g, filament spinning component
Replacement cycle be 32 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 310 DEG C;Case
Temperature is 298 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 83%;Cross air blasting wind speed
For 0.67m/s;Winding speed is 3200m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 560m/min;GR-1
Temperature is 84 DEG C;GR-2 speed is 580m/min;GR-2 temperature is 96 DEG C;GR-3 speed is 2200m/min;GR-3 temperature is
133℃;GR-4 speed is 3300m/min;GR-4 temperature is 240 DEG C;GR-5 speed is 3200m/min;GR-5 temperature is 162
℃。
The color of final high-strength coloured polyester industrial yarn obtained is red, fracture strength 7.6cN/dtex, and fiber number is
2500dtex, line density deviation ratio are 0.5%, and fracture strength CV values are 2.8%, and elongation at break central value is 15.5%, is broken
It is 0.5% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.3%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 6.7%, 4.0cN/dtex load is 0.3%, under the conditions of 177 DEG C, 10min and 0.05cN/dtex
Dry-hot shrinkage be 8.4%, network be 10/m, oil content 0.68%, full-rolling rate 99.6%.
Embodiment 9
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols are prepared;At 95 DEG C, under nitrogen atmosphere, by 4- methyl-
Then concentrate addition is had thunder girl's Raney nickel by 4- (1,1- dimethyl ethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min
Hydrogenation reactor in, reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, cooling, and catalyst is made to be precipitated, solution with from
After sub-exchange resin processing, water is steamed in decompression, detaches, and purification obtains 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiols,
The structural formula of wherein 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:2.0:0.05 terephthalic acid (TPA), ethylene glycol and 4- methyl -4- (1,1- bis-
Methylethyl) -1,7- heptandiols are made into slurry, antimony acetate, titanium dioxide and trimethyl phosphate is added after mixing, in nitrogen
Pressurization carries out esterification in atmosphere, and moulding pressure is normal pressure MPa, and the temperature of esterification is 251 DEG C, when in esterification
Water quantity of distillate is esterification terminal when reaching the 96% of theoretical value, and wherein the addition of antimony acetate is terephthalic acid (TPA) weight
0.05%, the addition of titanium dioxide is the 0.22% of terephthalic acid (TPA) weight, and the addition of trimethyl phosphate is terephthaldehyde
The 0.04% of sour weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 420Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 267 DEG C, reaction time 50min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 80Pa, reaction
Temperature is 280 DEG C, reaction time 90min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiol segments, cyclic oligomer in modified poly ester
Content be 0.25wt%, number-average molecular weight 24000, molecular weight distributing index 2.2,4- methyl -4- (1,1- in modified poly ester
Dimethyl ethyl) -1,7- heptandiol segments molar content be terephthalic acid (TPA) segment molar content 4%;
(2) preparation to oil with finish;
By 2- methylol -15- crown-s 5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecyl
Sodium sulfonate obtains finish after mixing and in 55 DEG C of uniform stirring 3h at normal temperatures, counts in parts by weight, the addition of each component
Amount is as follows:Trimethylolpropane laurate is 15 parts;2- methylol -15- crown-s 5 are 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite
It is 8 parts;Dodecyl sodium sulfate is 7 parts.The content of crown ether is 81.81wt%, the heat-resisting quantity of finish in the finish prepared
Can be excellent, thermal weight loss is 10wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, fortune
Kinetic viscosity is 29.7mm2/ s, it is 0.94mm that the kinematic viscosity after the lotion of a concentration of 10wt% is configured to water2/ s, the oil of finish
Film-strength is higher, is 126N, the surface tension of finish is 24.8cN/cm, and specific resistance is 1.8 × 108Ω·cm;It is fine after oiling
Confficient of static friction (μ between dimension and fiber (F/F)s) it is 0.250, the coefficient of kinetic friction (μd) it is 0.264;After oiling, fiber and gold
Belong to the confficient of static friction (μ between (F/M)s) it is 0.210, the coefficient of kinetic friction (μd) it is 0.321, the finish of preparation when in use, is used
Water is configured to the emulsion of a concentration of 10wt%;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 36wt%, Masterbatch
Additive amount is the 2.9wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.2dL/g, filament spinning component
Replacement cycle be 33 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 320 DEG C;Case
Temperature is 300 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 84%;Cross air blasting wind speed is
0.6m/s;Winding speed is 3300m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 610m/min;GR-1 temperature
Degree is 84 DEG C;GR-2 speed is 630m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 2200m/min;GR-3 temperature is 135
℃;GR-4 speed is 3400m/min;GR-4 temperature is 238 DEG C;GR-5 speed is 3300m/min;GR-5 temperature is 167 DEG C.
The color of final high-strength coloured polyester industrial yarn obtained is blue, fracture strength 7.55cN/dtex, and fiber number is
2800dtex, line density deviation ratio are 0.3%, and fracture strength CV values are 2.75%, and elongation at break central value is 15.5%, is broken
It is 0.3% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.4%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 6.8%, 4.0cN/dtex load is 0.2%, under the conditions of 177 DEG C, 10min and 0.05cN/dtex
Dry-hot shrinkage be 9.0%, network be 5/m, oil content 0.8%, full-rolling rate 99.4%.
Embodiment 10
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 3- methyl -3- amyls -1,6-HD is prepared;At 93 DEG C, under nitrogen atmosphere, by 3- methyl -3- amyls-the third
Then aldehyde, propionic aldehyde and triethylamine react 20min have concentrate addition in the hydrogenation reactor of thunder girl's Raney nickel,
2.914MPa hydrogen press and 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated.After the processing of solution spent ion exchange resin,
Water is steamed in decompression, detaches, and purification obtains 3- methyl -3- amyl -1,6- hexylene glycols, wherein 3- methyl -3- amyl -1,6- hexylene glycols
Structural formula it is as follows:
(b) esterification;It is 1 by molar ratio:1.2:0.06 terephthalic acid (TPA), ethylene glycol and amyl -1 3- methyl -3-,
6- hexylene glycols are made into slurry, and antimony glycol, titanium dioxide and Trimethyl phosphite is added after mixing, add in nitrogen atmosphere
Pressure carries out esterification, and the temperature of moulding pressure 0.1MPa, esterification are 255 DEG C, when the water quantity of distillate in esterification
It is esterification terminal when reaching the 92% of theoretical value, wherein the addition of antimony glycol is terephthalic acid (TPA) weight
0.01%, the addition of titanium dioxide is the 0.20% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is to benzene two
The 0.01% of formic acid weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 269 DEG C, reaction time 30min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 100Pa, instead
It is 281 DEG C, reaction time 55min to answer temperature, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA)
Segment, ethylene glycol segment and 3- methyl -3- amyl -1,6- hexylene glycol segments, the content of cyclic oligomer is in modified poly ester
0.1wt%, number-average molecular weight 20000, molecular weight distributing index 1.9, in modified poly ester 3- methyl -3- amyls -1,6- oneself two
The molar content of alcohol segment is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and dodecyl
Sodium sulfonate is added in 9# mineral oil and obtains finish in 40 DEG C of uniform stirring 1h after mixing at normal temperatures, in parts by weight
Meter, the addition of each component are as follows:9# mineral oil is 2 parts;Trimethylolpropane laurate is 10 parts;2- methylols -12-
Crown- 4 is 90 parts;1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite is 8 parts;Dodecyl sodium sulfate is 3 parts;Crown ether contains in the finish prepared
Amount is 79.6wt%, and the high temperature resistance of finish is excellent, and thermal weight loss is 14.5wt% after heating 2h at 200 DEG C;Finish
Viscosity is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, after the lotion of a concentration of 10wt% is configured to water
Kinematic viscosity be 0.93mm2The film strength of/s, finish are higher, and the surface tension of film strength 125N, finish are
24.8cN/cm, specific resistance are 1.3 × 108Ω·cm;After oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) be
0.255, the coefficient of kinetic friction (μd) it is 0.266;After oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.203,
The coefficient of kinetic friction (μd) it is 0.320, the finish of preparation when in use, the emulsion of a concentration of 15wt% is configured to water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 39wt%, Masterbatch
Additive amount is the 2.9wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.0dL/g, filament spinning component
Replacement cycle be 33 days, the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 290 DEG C;Case
Temperature is 299 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 85%;Cross air blasting wind speed
For 0.7m/s;Winding speed is 3400m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 610m/min;GR-1
Temperature is 84 DEG C;GR-2 speed is 640m/min;GR-2 temperature is 98 DEG C;GR-3 speed is 2200m/min;GR-3 temperature is
138℃;GR-4 speed is 3500m/min;GR-4 temperature is 245 DEG C;GR-5 speed is 3400m/min;GR-5 temperature is 165
℃。
The color of final obtained high-strength coloured polyester industrial yarn is yellow, fracture strength 7.6N/dtex, and fiber number is
3000dtex, line density deviation ratio are 0.1%, and fracture strength CV values are 2.75%, and elongation at break central value is 16.3%, is broken
It is 0.1% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.3%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 7.0%, 4.0cN/dtex load is 0.15%, in 177 DEG C, 10min and 0.05cN/dtex conditions
Under dry-hot shrinkage be 9.1%, network be 10/m, oil content 0.8%, full-rolling rate 99.7%.
Embodiment 11
A kind of preparation method of high-strength coloured polyester industrial yarn, steps are as follows:
(1) preparation of modified poly ester;
(a) 3,3- diamyl -1,5- pentanediols are prepared;At 90 DEG C, under nitrogen atmosphere, by 3,3- diamyl-propionic aldehyde, acetaldehyde
With triethylamine react 20min, then concentrate addition is had in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen pressures
With 100 DEG C at react, reaction is finished, cooling, and catalyst is made to be precipitated.After the processing of solution spent ion exchange resin, water is steamed in decompression, point
From purification obtains 3,3- diamyl -1,5-PD, wherein the structural formula of 3,3- diamyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:2.0:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- diamyl -1,5-
Pentanediol is made into slurry, and antimony acetate, titanium dioxide and Trimethyl phosphite is added after mixing, pressurize in nitrogen atmosphere into
The temperature of row esterification, moulding pressure 0.2MPa, esterification is 250 DEG C, when the water quantity of distillate in esterification reaches
Theoretical value 97% when be esterification terminal, wherein the addition of antimony acetate be terephthalic acid (TPA) weight 0.01%, dioxy
The addition for changing titanium is the 0.23% of terephthalic acid (TPA) weight, and the addition of Trimethyl phosphite is terephthalic acid (TPA) weight
0.05%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure,
It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 45min, and reaction temperature is 260 DEG C, reaction time 40min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, make reaction pressure be further reduced to absolute pressure be 92Pa, reaction
Temperature is 277 DEG C, reaction time 80min, modified poly ester is made, the strand of wherein modified poly ester includes terephthalic acid (TPA) chain
Section, ethylene glycol segment and 3,3- diamyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester
0.35wt%, number-average molecular weight 25500, molecular weight distributing index 1.8,3,3- diamyl -1,5-PD in modified poly ester
The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) preparation to oil with finish;
By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate and cetyl
Sodium sulfonate is added in 12# mineral oil and obtains finish in 40 DEG C of uniform stirring 2.5h after mixing at normal temperatures, by weight
The addition of number meter, each component is as follows:12# mineral oil is 5 parts;2- methylol -12- crown-s 4 are 95 parts;Dodecylphosphoric acid
Ester sylvite is 9 parts;Sodium cetanesulfonate is 2 parts.In the finish prepared the content of crown ether be 85.58wt%, finish it is resistance to
High-temperature behavior is excellent, and thermal weight loss is 9wt% after heating 2h at 200 DEG C;The viscosity of finish is relatively low, in (50 ± 0.01) DEG C
When, kinematic viscosity 29.5mm2/ s, it is 0.93mm that the kinematic viscosity after the lotion of a concentration of 10wt% is configured to water2/ s, oil
The film strength of agent is higher, is 121N, the surface tension of finish is 24.3cN/cm, and specific resistance is 1.0 × 108Ω·cm;It oils
Afterwards, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.260, the coefficient of kinetic friction (μd) it is 0.263;It is fine after oiling
Confficient of static friction (μ between dimension and metal (F/M)s) it is 0.202, the coefficient of kinetic friction (μd) it is 0.330, the finish of preparation makes
Used time is configured to the emulsion of a concentration of 19wt% with water;
(3) it viscosifies, melt, measure, squeeze out, cool down, oil, draw through solid phase polycondensation after mixing modified poly ester and Masterbatch
Stretch, thermal finalization and winding be made high-strength coloured polyester industrial yarn, wherein in Masterbatch the content of pigment be 38wt%, Masterbatch
Additive amount is the 2wt% of modified poly ester, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.0dL/g, filament spinning component
Replacement cycle is 3 days, and the spinning technology parameter of high-strength coloured polyester industrial yarn is as follows:Each area's temperature of screw rod is 290 DEG C;Babinet temperature
Degree is 295 DEG C;Head pressure is 140Bar;Side-blown air temperature is 22 DEG C;Side-blown wind moisture is 83%;Cross air blasting wind speed is
0.7m/s;Winding speed is 3400m/min;It stretches, the technological parameter of thermal finalization is:GR-1 speed is 625m/min;GR-1 temperature
Degree is 83 DEG C;GR-2 speed is 645m/min;GR-2 temperature is 99 DEG C;GR-3 speed is 2300m/min;GR-3 temperature is
138℃;GR-4 speed is 3500m/min;GR-4 temperature is 240 DEG C;GR-5 speed is 3400m/min;GR-5 temperature is 166
℃。
The color of final high-strength coloured polyester industrial yarn obtained is blue, fracture strength 7.6cN/dtex, and fiber number is
3100dtex, line density deviation ratio are 0.2%, and fracture strength CV values are 2.7%, and elongation at break central value is 16.4%, is broken
It is 0.2% to split elongation deviation ratio, and extension at break CV values are that the central value of the elongation of 7.2%, 4.0cN/dtex loads is
The deviation ratio of the elongation of 7.0%, 4.0cN/dtex load is 0.22%, in 177 DEG C, 10min and 0.05cN/dtex conditions
Under dry-hot shrinkage be 9.2%, network be 3/m, oil content 0.8%, full-rolling rate 99.8%.
Claims (10)
1. a kind of high-strength coloured polyester industrial yarn, it is characterized in that:The main material matter of high-strength coloured polyester industrial yarn is modified poly ester, is changed
The strand of property polyester includes terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment, branched binary
The structural formula of alcohol is as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon atom number is 1~3, R3It is 1~5 selected from carbon atom number
Alkyl, R4The alkyl for being 2~5 selected from carbon atom number;
Fracture strength >=7.0cN/dtex of high-strength coloured polyester industrial yarn, color are black, red, yellow or blue.
2. a kind of high-strength coloured polyester industrial yarn according to claim 1, which is characterized in that the high-strength coloured polyester work
The fiber number of industry silk is 700~3300dtex, and line density deviation ratio is ± 1.5%, fracture strength CV value≤3.0%, extension at break
Rate central value is 13.0~16.5%, and elongation at break deviation ratio is ± 1.5%, extension at break CV values≤8.0%, 4.0cN/
The central value of the elongation of dtex loads is that the deviation ratio of the elongation of 5.5~7.0%, 4.0cN/dtex loads is ± 0.8%,
Dry-hot shrinkage under the conditions of 177 DEG C, 10min and 0.05cN/dtex is 2.8~9.2%, and network is (5~8) ± 2/m,
Oil content is 0.6 ± 0.2%, full-rolling rate >=99%.
3. a kind of high-strength coloured polyester industrial yarn according to claim 1 or 2, which is characterized in that in the modified poly ester
Content≤0.6wt% of cyclic oligomer;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2;
In the modified poly ester molar content of branched dihydric alcohol segment be terephthalic acid (TPA) segment molar content 3~
5%;
The branched dihydric alcohol is 2- Ethyl-2-Methyl -1,3- propylene glycol, 2,2- diethyl -1,3- propylene glycol, 2- fourths
Base -2- ethyl -1,3- propylene glycol, 3,3- diethyl -1,5- pentanediols, 4,4- diethyl -1,7- heptandiols, 4,4- bis- (1,-first
Base ethyl) -1,7- heptandiols, 3,3- dipropyl -1,5- pentanediols, 4,4- dipropyl -1,7- heptandiols, 4- methyl -4- (1,1-
Dimethyl ethyl) -1,7- heptandiols, 3- methyl -3- amyls -1,6-HD or 3,3- diamyl -1,5- pentanediols.
4. a kind of high-strength coloured polyester industrial yarn according to claim 3, which is characterized in that the preparation of the modified poly ester
Method is:Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are successively carried out to esterification and contracting after mixing
It is poly- that modified poly ester is obtained by the reaction;The specific preparation process of the modified poly ester is as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, catalyst is added and stabilizer mixing is equal
After even, the pressurization progress esterification in nitrogen atmosphere, moulding pressure is normal pressure~0.3MPa, and the temperature of esterification is 250
~260 DEG C, be esterification terminal when the water quantity of distillate in esterification reaches 90% or more of theoretical value;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 30~50min
Interior to be steadily evacuated to absolute pressure 500Pa hereinafter, reaction temperature is 260~270 DEG C by normal pressure, the reaction time is 30~50min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, so that reaction pressure is further reduced to absolute pressure 100Pa hereinafter,
Reaction temperature is 275~285 DEG C, and the reaction time is 50~90min, and modified poly ester is made.
5. a kind of high-strength coloured polyester industrial yarn according to claim 4, which is characterized in that in step (1), terephthaldehyde
The molar ratio of acid, ethylene glycol and the branched dihydric alcohol is 1:1.2~2.0:0.03~0.06, the addition of the catalyst
Amount is the 0.01~0.05% of terephthalic acid (TPA) weight, the addition of the stabilizer be terephthalic acid (TPA) weight 0.01~
0.05%;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the stabilizer is triphenyl phosphate, trimethyl phosphate
Or Trimethyl phosphite.
6. a kind of such as method of high-strength coloured polyester industrial yarn of Claims 1 to 5 any one of them is prepared, it is characterized in that:It will
It is viscosified through solid phase polycondensation after the modified poly ester and Masterbatch mixing, melts, measures, squeezing out, cooling down, oiling, stretching, thermal finalization
High-strength coloured polyester industrial yarn is made with winding;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%;
The finish when in use, the emulsion of a concentration of 10~20wt% is configured to water.
7. according to the method described in claim 6, it is characterized in that, in the Masterbatch pigment content be 20~40wt%,
The additive amount of the Masterbatch is 2~3wt% of modified poly ester;The inherent viscosity of solid phase polycondensation thickening post-modification polyester is
1.0~1.2dL/g;Replacement cycle >=30 day of filament spinning component.
8. the method according to the description of claim 7 is characterized in that thermal weight loss is small after the finish heats 2h at 200 DEG C
In 15wt%;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured to concentration with water
It is 0.93~0.95mm for the kinematic viscosity after the lotion of 10wt%2/s;
The film strength of the finish is 121~127N;
The surface tension of the finish is 23.2~26.8cN/cm, and specific resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, the confficient of static friction between fiber and fiber is 0.250~0.263, and the coefficient of kinetic friction is 0.262~0.273;
After oiling, the confficient of static friction between fiber and metal is 0.202~0.210, and the coefficient of kinetic friction is 0.320~0.332;
The crown ether is 2- methylols -12-crown-4,15- crown ethers -5 or 2- methylol -15- crown-s 5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt is 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or 12
Tetrol phosphate kalium salt;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate.
9. according to the method described in claim 8, it is characterized in that, the preparation method of the finish is:By crown ether and phosphate
Sylvite, trimethylolpropane laurate and sodium alkyl sulfonate are added in mineral oil are uniformly mixing to obtain oil after mixing
Agent;It counts in parts by weight, the addition of each component is as follows:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
10. according to the method described in claim 9, it is characterized in that, the spinning technique ginseng of the high-strength coloured polyester industrial yarn
Number is as follows:
It stretches, the technological parameter of thermal finalization is:
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