CN108035156A - Terylene heavy caliber conveyer belt and preparation method thereof - Google Patents

Terylene heavy caliber conveyer belt and preparation method thereof Download PDF

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Publication number
CN108035156A
CN108035156A CN201711340300.4A CN201711340300A CN108035156A CN 108035156 A CN108035156 A CN 108035156A CN 201711340300 A CN201711340300 A CN 201711340300A CN 108035156 A CN108035156 A CN 108035156A
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finish
terylene
conveyer belt
heavy caliber
modified poly
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CN108035156B (en
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王丽丽
何亮
窦弘
丁竹君
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Jiangsu Hengli Chemical Fiber Co Ltd
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Jiangsu Hengli Chemical Fiber Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
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    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/84Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
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    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/11Compounds containing epoxy groups or precursors thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
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    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/282Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
    • D06M13/292Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
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    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
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    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
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    • D06M2101/16Synthetic fibres, other than mineral fibres
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    • D06M2101/32Polyesters

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  • Polyesters Or Polycarbonates (AREA)

Abstract

The present invention relates to a kind of terylene heavy caliber conveyer belt and preparation method thereof, modified poly ester is viscosified through solid phase polycondensation, melts, measure, extruding, cooling down, oiling, stretching, high-strength polyester industrial yarns are made in thermal finalization and winding, then tissue layer is obtained through doubling twisting and weaving, tissue layer rolls coating synthesis of polyurethane resin by two leachings two, dries and bake obtained terylene heavy caliber conveyer belt, contain crown ether in the finish to oil, the content of crown ether is 67.30~85.58wt%.Preparation method advantages of simple of the present invention, the material of final obtained terylene heavy caliber conveying fabric layer includes the modified poly ester of terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment for strand, ultimate strength >=2900N of terylene heavy caliber conveyer belt, water pressure resistance >=100KPa, peel strength >=9.0N/cm, film is unchanged during friction >=3500 times, film flawless during temperature≤30 DEG C.

Description

Terylene heavy caliber conveyer belt and preparation method thereof
Technical field
The invention belongs to fiber preparation field, is related to a kind of terylene heavy caliber conveyer belt and preparation method thereof.
Background technology
Polyethylene terephthalate (PET) fiber since the advent of the world, because it is obtained rapidly with excellent performance Ground develops, its yield has become the hat of world's synthetic fibers.Polyester fiber has high fracture strength, elasticity modulus height, rebound Moderate, the thermal finalization excellent performance of property, heat-resisting light resistance be good and a series of excellent performance such as acid-fast alkali-proof good corrosion resistance, And fabric prepared therefrom has the advantages that crease-resistant and stiffness is good, it is widely used in fiber, bottle packaging, film and sheet material Deng field, yield cumulative year after year, position in industry is obviously improved.
But during the polycondensation reaction of synthesis ethylene terephthalate, particularly when generating linear polymer, Since high-temperature oxydation is degraded, also association is linear and cyclic oligomer, cyclic oligomer are due to macromolecular chain in polycondensation phase Hold back what is stung cyclisation and formed, about 70% above is cyclic trimer in cyclic oligomer, cyclic trimer have easily aggregation, The easily characteristic such as crystallization, chemistry and heat-resistant stability height, generation cyclic trimer can there are following influence on polyester processing:(1) meeting The blocking of filament spinning component is caused, influences the service life of fondant filter and component;(2) can be separated out in fiber heat-setting process, It is deposited on heating roller, causes frictional force to increase and heat irregular;(3) dyeing course can be made centered on cyclic trimer Dye aggregation is simultaneously adhered to fiber surface, and phenomena such as dyestuff color dot, spot and dyeing defect occurs in fiber surface, influences to be weaved by it The feel and coloured light of the fabric formed, the normal flow velocity of melt can be limited by being simultaneously filled with the cyclic oligomer of pipeline and valve Degree, causes stock-dye irregular, poor reproducibility;(4) fiber surface is adhered to, causes, around yarn difficulty, broken yarn and thickness occur Phenomena such as uneven, influence the mechanical properties such as fracture strength and the elongation at break of fiber, seriously affect product quality.
Since the dielectric constant of most of PET fiber is smaller, regain is relatively low and friction coefficient is higher, in spinning process Spinning oil must be used.The main component of finish is surfactant, can form oriented attachment layer on chemical fibre surface, That is oil film, on the one hand, the hydrophilic radical of oil film can adsorb the moisture in air, be formed on the fiber surface continuous towards space Moisture film, make charged ion that migration occur on it, reduce between fiber because of the accumulation of electrostatic charge caused by friction so that The sheet resistance of fiber is reduced, adds the electric conductivity of fiber, on the other hand, oil film isolation fiber again can produce fiber Raw certain affinity, makes it be not at random there are certain convergence, in addition, oil film also imparts fiber one Fixed flatness, makes fiber not be damaged in friction process, and has good feel, can be passed through in spinning The operational sequence such as winding, stretching, dry, eliminates the electrostatic interaction during textile process, will not occur around apron, roller, The bad phenomenons such as cylinder, reduce the generation of lousiness and broken end, ensure the quality of fiber product.
After being ruptured due to the oil film of fiber surface under high temperature, high speed and certain pressure, the friction row of fiber can be changed To cause frictional force to increase, causing fiber the other problems such as lousiness, broken end occur, film strength is higher, is more not easily broken, more Be conducive to the spinnability of fiber, when finish equably adsorbs on the fiber surface, surface forms the oil film of distribution uniform, Oil film is rapid after fiber is stretched and uniformly extends, if the viscosity of finish is excessive, is unfavorable for the scattered of finish, is formed equal Even oil film.And with the development of the high speed of polyester filament, ultrahigh speed and Mobyneb fiber, develop a kind of heat resistance The great realistic meaning of finish good, viscosity is low, film strength is high, Lubricity is good and antistatic property is strong.
High tenacity polyester fiber fiber applications are extensive, available for fields such as car belt, conveyer belts.But height is prepared at this stage The main problem that intensity polyester fiber faces has two, first, finish volatilization is very fast and is easily bonded in fiber surface so that system The fiber inequality rate obtained is higher, poor-performing;Second, the volatilization of oligomer remains in the surface of spinneret in fiber, fibre is caused Lousiness is tieed up, influences the quality of fiber.
Therefore, how to provide the polyester fiber that a kind of spinning is uniform and oligomer is few becomes current urgently to be resolved hurrily Problem.
The content of the invention
The purpose of the invention is to overcome finish volatilization in the prior art fast easily caused by fiber surface bonds Fiber is uneven and spinneret in residual oligomer the problem of excessively influencing fiber quality, there is provided a kind of spinning is uniformly and oligomer Poor terylene heavy caliber conveyer belt and preparation method thereof.The introducing of branched dihydric alcohol, subtracts in modified poly ester of the present invention Lack the cyclic oligomer produced in polyester side reaction, improve the quality of fiber;The use of the finish containing crown ether, improves oil The heat resistance and lubricity of agent, improve the quality of fiber, since the more conventional smooth agent of crown ether has lower viscosity, higher Volatilization point, make the friction coefficient smaller of finish containing crown ether and there is more excellent heat-resistant stability, so as to improve fiber Processing performance, reduce the appearance of lousiness phenomenon.
In order to achieve the above object, the technical solution adopted by the present invention is:
Terylene heavy caliber conveyer belt, terylene heavy caliber conveyer belt include tissue layer and polyurethane coating, the material of tissue layer For modified poly ester, the strand of modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol chain Section, the structural formula of branched dihydric alcohol are as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1 selected from carbon number ~5 alkyl, R4Selected from the alkyl that carbon number is 2~5, the purpose that carbon atom number limits:Due to introducing branch in dihydric alcohol Chain structure and backbone, can weaken the electronegativity of alkoxy portion, and the carbon atom number of branched structure is too small, to alcoxyl The electronegativity influence of base section is small, has little significance to the generation for reducing cyclic oligomer;The carbon atom number mistake of branched structure Greatly, intermolecular entanglement can be produced, the distribution to molecular weight has an impact;
Ultimate strength >=2900N of terylene heavy caliber conveyer belt, water pressure resistance >=100KPa, peel strength >=9.0N/cm, Film is unchanged during friction >=3500 times, film flawless during temperature≤- 30 DEG C.
As preferable technical solution:
Terylene heavy caliber conveyer belt as described above, fiber number >=2500dtex of fiber, line density are inclined in the tissue layer Rate≤0.8%, fracture strength 8.3cN/dtex, fracture strength CV value≤2.0%, extension at break are 12.0 ± 1.5%, Extension at break CV value≤5.0%, under 177 DEG C, the test condition of 10min and 0.05cN/dtex, dry-hot shrinkage for 7.5 ± 1.0%.It can be seen that the polyester fiber fracture strength prepared by the present invention is high, uniformity is good.
Terylene heavy caliber conveyer belt as described above, content≤0.6wt% of cyclic oligomer in the modified poly ester, The amount of cyclic oligomer is 1.5~2.1wt% in polyester made from the prior art, and the present invention is significantly dropped relative to the prior art The low growing amount of cyclic oligomer;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2, modified poly- The molecular weight of ester is higher, and molecular weight distribution is relatively narrow, disclosure satisfy that the demand of spinning processing, and it is excellent to be conducive to processability Fiber;
The molar content of branched dihydric alcohol segment is terephthalic acid (TPA) segment molar content in the modified poly ester 3~5%, the molar content of branched dihydric alcohol segment is relatively low in modified poly ester, is conducive to keep the Optimality of polyester itself Energy;
The branched dihydric alcohol for 2- Ethyl-2-Methyl -1,3- propane diols, 2,2- diethyl -1,3- propane diols, 2-butyl-2-ethyl-1,3-propanediol, 3,3- diethyl -1,5- pentanediols, 4,4- diethyl -1,7- heptandiols, 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, 3,3- dipropyl -1,5- pentanediols, 4,4- dipropyl -1,7- heptandiols, 4- methyl - 4- (1,1- dimethyl ethyls) -1,7- heptandiols, 3- methyl -3- amyl groups -1,6-HD or 3,3- diamyl -1,5- penta 2 Alcohol.
Terylene heavy caliber conveyer belt as described above, the preparation method of the modified poly ester are:By terephthalic acid (TPA), second Successively progress esterification and polycondensation reaction obtain modified poly ester after mixing for glycol and the branched dihydric alcohol.
Terylene heavy caliber conveyer belt as described above, the specific preparation process of the modified poly ester are as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, catalyst is added and stabilizer mixes After closing uniformly, in nitrogen atmosphere pressurization carry out esterification, moulding pressure is normal pressure~0.3MPa, the temperature of esterification It is esterification terminal when the water quantity of distillate in esterification reaches more than the 90% of theoretical value for 250~260 DEG C;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, the staged pressure 30~ Steadily is evacuated to by normal pressure below absolute pressure 500Pa in 50min, reaction temperature is 260~270 DEG C, the reaction time for 30~ 50min, then proceedes to vacuumize, and carries out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is further reduced to absolute pressure Below 100Pa, reaction temperature are 275~285 DEG C, and the reaction time is 50~90min, and modified poly ester is made.
Terylene heavy caliber conveyer belt as described above, in step (1), terephthalic acid (TPA), ethylene glycol and described branched The molar ratio of dihydric alcohol is 1:1.2~2.0:0.03~0.06, the addition of the catalyst is terephthalic acid (TPA) weight 0.01~0.05%, the addition of the stabilizer is the 0.01~0.05% of terephthalic acid (TPA) weight;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the stabilizer is triphenyl phosphate, phosphoric acid Trimethyl or Trimethyl phosphite.
The present invention also provides a kind of method for preparing terylene heavy caliber conveyer belt as described above, by the modified poly ester Viscosify, melt through solid phase polycondensation, measuring, extruding, cooling down, oiling, stretching, thermal finalization and winding be made high-strength polyester industrial yarns, High-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer rolls coating synthesis of polyurethane tree by two leachings two Fat, dry and bake obtained terylene heavy caliber conveyer belt;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%, finish of the present invention The content of middle crown ether need to be kept within the specific limits, and the addition of crown ether is too low, can not be made that viscosity is low, heat resistance is good and The higher finish of film strength, the addition of crown ether is excessive, other performance indicators of finish can be affected.
Crown ether is a kind of heterocyclic organic compounds, includes multiple ether groups.The wettability of crown ether-like surfactant Bigger than corresponding open chain compound, crown ether has preferable solubilising, and salt compounds are relatively low in the solubility of organic compound, but As the solubility of the organic matter of the addition salt compounds of crown ether is improved.Conventional polyester class compound or poly- in finish Ethers, since molecular weight is larger and the effect of hydrogen bond, intermolecular effect is larger, and it is larger to show as kinematic viscosity, adds crown ether Afterwards, crown ether can be preferably compatible in polyesters compound or polyethers finish system, into polyesters compound or polyethers Between strand, the active force between strand is shielded, so as to cause the viscosity of finish system to reduce.While preparation medium Antistatic additive is broadly divided into anionic, cationic and amphoteric surfactant, mostly containing metal ion or with salt Form exists, this all makes antistatic additive and polyesters compound in finish or the phase tolerance of polyethers, the addition of crown ether, due to Salting in effect, improves antistatic additive and polyesters compound or the compatibility of polyethers, and then improves the strong of finish oil film Degree, this stability and the product amount of holding to spinning have larger meaning.The index of finish is the embodiment of a composite factor, because And certain restriction is proposed to the addition of crown ether, too low heat resistance, the advantage of film strength to finish embodies not enough, Other excessive indexs can be restricted;
The finish is configured to the emulsion that concentration is 15~18wt% when in use, with water;
Maximum plying fiber number >=30000dtex during the doubling twisting.
As preferable technical solution:
Method as described above, the inherent viscosity of the solid phase polycondensation thickening post-modification polyester is 1.0~1.2dL/g;It is special Property viscosity be molecular weight a kind of characteristic manner, inherent viscosity is excessive, the rise of following process temperature, and thermal degradation easily occurs for product; Inherent viscosity is too low, then is difficult to intensity required for reaching and performance;
Replacement cycle >=40 day of filament spinning component;
Thermal weight loss is less than 15wt% after the finish heats 2h at 200 DEG C, volatilization point of the crown ether with higher and excellent Good heat-resistant stability, the heat resistance of the finish introduced after crown ether are also obviously improved;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured with water The kinematic viscosity after lotion for being 10wt% into concentration is 0.93~0.95mm2/ s, the viscosity that crown ether can reduce finish are main It is due to that crown ether oneself viscosity is relatively low and be pearl small molecule, after introducing crown ether in finish system, crown ether can be preferably compatible In polyesters compound or polyether compound finish system, while enter polyesters compound or polyether compound point Between subchain, the active force between strand is shielded, so as to reduce the viscosity of finish system;
The film strength of the finish is 121~127N, and the film strength of finish is relatively low in the prior art, generally exists 110N or so, this mostly exists containing metal ion or in a salt form mainly due to the antistatic additive of preparation medium, leads Antistatic additive and polyesters compound or the poor compatibility of polyether compound in finish are caused, crown ether can improve film strength Salting in effect can be produced after being added mainly due to crown ether, improves antistatic additive and polyesters compound or polyethers Compatibility, and then improve finish oil film strength;
The surface tension of the finish is 23.2~26.8cN/cm, and ratio resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, confficient of static friction between fiber and fiber is 0.250~0.263, the coefficient of kinetic friction for 0.262~ 0.273;
After oiling, confficient of static friction between fiber and metal is 0.202~0.210, the coefficient of kinetic friction for 0.320~ 0.332。
The crown ether is 2- methylols -12-crown-4,15- crown ethers -5 or 2- methylol -15- crown-s 5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt for 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or Ten tetracosanol phosphate kalium salts;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate.
Method as described above, the preparation method of the finish are:By crown ether and phosphate kalium salt, trimethylolpropane Laurate and sodium alkyl sulfonate are added in mineral oil after mixing is uniformly mixing to obtain finish;Count in parts by weight, respectively The addition of component is as follows:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
Method as described above, the technological parameter of the terylene heavy caliber conveyer belt processing are as follows:
Stretching, the technological parameter of thermal finalization are:
Invention mechanism:
The method comprises the steps of firstly, preparing include terephthalic acid (TPA) segment, ethylene glycol segment and branched dihydric alcohol segment Modified poly ester, modified poly ester melt is then viscosified, melted, measured, extruded, cooled down, oiled, stretched, heat is determined through solid phase polycondensation High-strength polyester industrial yarns are made in type and winding, contain crown ether in the finish to oil, and the content of crown ether for 67.30~ 85.58wt%, wherein modified poly ester and finish and its mutual synergistic effect are defeated to final obtained terylene heavy caliber Send the performance influence of band specific as follows:
The addition of modified poly ester in the present invention, reduces the generation of cyclic oligomer, on the one hand improves the use of component In the service life, on the other hand improve the stability of spinning, improves the uniformity of fiber.In addition the present invention, which also uses, contains crown ether Finish, add the stability of spinning, mutually cooperateed with modified poly ester, improve the stability of spinning, and then improve fiber Quality.
In organic compound, the angle between two chemical bonds that the same atom of intramolecular is formed is known as bond angle, and bond angle leads to Commonly use the number of degrees to represent, the electronegativity of central atom and coordination atom in organic compound molecule, the bond angle of molecule can be influenced.When During the electronegativity increase for the coordination atom being bonded with central atom, the enhancing of coordination atom electron-withdrawing power, bond electron pair will be to Ligand direction is moved, from central atom farther out, make it is close to each other because repulsion reduces between key pair so that bond angle also subtracts therewith It is small, on the contrary, when the electronegativity for the coordination atom being bonded with central atom reduces, the enhancing of coordination atom electron donation, bonding Electronics to will be moved to central atom direction, from central atom closer to, make to be located remotely from each other because repulsion increases between key pair so that Bond angle also increases therewith.
According to Pauling Electronegativities, the electronegativity of C, H and O atom is respectively 2.55,2.20 and 3.44, and according to Valence electron balancing energy is theoretical, and the calculation formula of Group Electronegativity is shown below:
In formula, XiFor the electronegativity of i atoms neutral atom before bonding, NVe,I be i atoms in valence electron number, niFor The number of i atoms in the molecule.Calculation procedure for more complicated Group Electronegativity is mainly:Simple radical is calculated first The electronegativity of group, then regards simple group as electronegativity that quasiatom calculates more complicated group again, such successive iteration, Finally obtain the electronegativity of Targeting groups.It should be noted that calculate quasiatom electronegativity when, base son (for example, Base of group-OH is O atom) in the valence electron of non-bonding regard the valence electron of quasiatom as.
C atoms can be with the O atom of hydroxyl in dihydric alcohol after the C-O keys fracture of carboxyl in terephthalic acid (TPA) in the present invention Combine to form the new C-O keys in ester group, the key C-C and the change newly formed that the C atoms in ester group are formed with C atoms on phenyl ring The bond angle learned between key C-O is denoted as α, and the change of bond angle α can influence annulation, and when α is less than 109 °, molecule is easy to cyclization, And as the increase of α, the probability of molecule cyclization can decline.Present invention introduces branched dihydric alcohol, structural formula such as following formula institute Show:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1 selected from carbon number ~5 alkyl, R4Selected from the alkyl that carbon number is 2~5.The diol structure due to introducing branched structure and backbone, Can weaken the electronegativity of its alkoxy portion, by the calculation formula of Group Electronegativity can also draw in the diol structure with The electronegativity for the group that carbonyl is connected is between 2.59~2.79 in diacid, and the base being connected in ethylene glycol with carbonyl in diacid Group-OCH2CH2- electronegativity be 3.04, thus its alkoxy is than-the OCH in ethylene glycol2CH2- there is stronger electron Property, hence in so that the bond electron pair on the chemical bond C-O keys newly formed will be moved to center C atomic orientations, from central atom Closer to making to be located remotely from each other because repulsion increases between key pair, so that bond angle α is more than 109 °, generate the probability of linear polymer Increase, so that phenomena such as reducing the generation of cyclic oligomer, advantageously reduce fracture of wire and uneven thickness, advantageously reduces pair The influence that the mechanical property such as the fracture strength of fiber and elongation at break produces, so as to improve product quality.
The present invention has been made that a kind of viscosity is low, heat resistance is good and film strength is higher by introducing crown ether in finish Finish.The viscosity of finish is higher mainly due to containing conventional polyester class compound or polyethers in finish in the prior art Compound, such compound is since molecular weight is larger and the effect of hydrogen bond, and intermolecular effect is larger shows as kinematic viscosity for its It is larger, thus cause the viscosity of finish higher, the viscosity of finish can significantly reduce after addition crown ether, mainly due to crown ether Oneself viscosity is relatively low and is pearl small molecule, and crown ether can be preferably compatible in polyesters compound or polyethers finish system, At the same time between polyesters compound or polyether compound strand, the active force between strand is shielded, so as to reduce The viscosity of finish system.The relatively low antistatic additive mainly due to preparation medium of the film strength of finish is mostly in the prior art Exist containing metal ion or in a salt form, cause antistatic additive and the phase of polyesters compound or polyethers in finish Capacitive is poor, and crown ether, which can be improved after film strength is added mainly due to crown ether, can produce salting in effect, improve antistatic Agent and polyesters compound or the compatibility of polyethers, and then improve finish oil film strength.In addition, crown ether has higher Volatilization point and excellent heat-resistant stability, the heat resistance of finish introduced after crown ether be also obviously improved, due to Crown ether has relatively low viscosity, higher volatilization point, less friction coefficient and excellent heat-resistant stability, improves fibre The processing performance of dimension.
The addition of modified poly ester in the present invention, reduces the generation of cyclic oligomer, on the one hand improves the use of component In the service life, on the other hand improve the stability of spinning, improves the uniformity of fiber.In addition the present invention, which also uses, contains crown ether Finish, add the stability of spinning, mutually cooperateed with modified poly ester, improve the stability of spinning, and then improve fiber Quality.
Beneficial effect:
(1) terylene heavy caliber conveyer belt of the invention and preparation method thereof, preparation flow advantages of simple, obtained polyester Industrial yarn has the advantages that fracture strength is high;
(2) preparation method of terylene heavy caliber conveyer belt of the invention, high-strength polyester industrial yarns are through doubling twisting and weaving Tissue layer is obtained, tissue layer material is modified poly ester, by introducing branched dihydric alcohol in modified poly ester, is changed poly- The bond angle of ester molecule, so as to significantly reduce the generation of cyclic oligomer in process of polyester synthesizing;
(3) preparation method of terylene heavy caliber conveyer belt of the invention, the oiling containing crown ether used during oiling Agent has the characteristics that viscosity is low, heat resistance is good, film strength is high, Lubricity is good and antistatic property is strong, improves spinning Stability and fiber processing performance.
Embodiment
The invention will be further elucidated with reference to specific embodiments.It is to be understood that these embodiments are merely to illustrate this Invent rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, this area Technical staff can make various changes or modifications the present invention, and such equivalent forms equally fall within the application appended claims Book limited range.
Embodiment 1
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) esterification;It is 1 by molar ratio:1.2:0.03 terephthalic acid (TPA), ethylene glycol and 2- Ethyl-2-Methyls- 1,3-PD is made into slurry, adds antimony oxide and triphenyl phosphate after mixing, and pressurizeing in nitrogen atmosphere carries out Esterification, moulding pressure are normal pressure, and the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification reaches theoretical Value 90% when be esterification terminal, wherein the addition of antimony oxide be terephthalic acid (TPA) weight 0.01%, phosphoric acid The addition of triphenylmethyl methacrylate is the 0.05% of terephthalic acid (TPA) weight, the structural formula of wherein 2- Ethyl-2-Methyls -1,3-PD It is as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 260 DEG C, reaction time 40min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 275 DEG C, reaction time 70min, and modified poly ester is made.Wherein the strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 2- ethyl -2- methyl isophthalic acids, ammediol segment, the content of cyclic oligomer in modified poly ester For 0.6wt%, number-average molecular weight 20000, molecular weight distributing index 2.0,2- Ethyl-2-Methyls -1,3- third in modified poly ester The molar content of glycol segment is the 3% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trihydroxy methyl third Alkane laurate and dodecyl sodium sulfate are added in 9# mineral oil and in 40 DEG C of uniform stirrings after mixing at normal temperatures 1h obtains finish;Count in parts by weight, the addition of each component is as follows:2 parts of 9# mineral oil;Trimethylolpropane laurate 10 parts;2- methylols -90 parts of 12-crown-4;8 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;3 parts of dodecyl sodium sulfate.Prepare The content of crown ether is 79.6wt% in finish, and the resistance to elevated temperatures of finish is excellent, and thermal weight loss is after heating 2h at 200 DEG C 14.5wt%;The viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, concentration is configured to water It is 0.93mm for the kinematic viscosity after the lotion of 10wt%2/s;The film strength of finish is higher, film strength 125N, finish Surface tension be 24.8cN/cm, ratio resistance is 1.3 × 108Ω cm, it is quiet between fiber and fiber (F/F) after oiling Friction coefficient (μs) it is 0.255, the coefficient of kinetic friction (μd) it is 0.266, the confficient of static friction between fiber and metal (F/M) (μs) it is 0.203, the coefficient of kinetic friction (μd) it is 0.320, when in use, it is 15wt%'s to be configured to concentration with water to the finish of preparation Emulsion;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number is 32000dtex, and the inherent viscosity of solid phase polycondensation thickening post-modification polyester is 1.0dL/g, and the replacement of filament spinning component is all Phase is 40 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 298 DEG C;It is 20 DEG C to cool down wind-warm syndrome; Oil applying rate is 0.4wt%;Winding speed is 2800m/min;Coating knife thickness is 1.5mm;Drying temperature is 100 DEG C;Drying time 50s;Baking temperature is 150 DEG C;It is 60s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 550m/ min;GR-1 temperature is 75 DEG C;GR-2 speed is 570m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 2100m/min;GR- 3 temperature are 129 DEG C;GR-4 speed is 3500m/min;GR-4 temperature is 245 DEG C;GR-5 speed is 2800m/min;GR-5 temperature Spend for 155 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 2
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) esterification;It is 1 by molar ratio:1.3:0.04 terephthalic acid (TPA), ethylene glycol and 2,2- diethyl -1,3- Propane diols is made into slurry, adds antimony glycol and trimethyl phosphate after mixing, and pressurizeing in nitrogen atmosphere, it is anti-be esterified Should, moulding pressure is normal pressure, and the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches theoretical value It is esterification terminal when 91%, wherein the addition of antimony glycol is the 0.02% of terephthalic acid (TPA) weight, trimethyl phosphate Addition be terephthalic acid (TPA) weight 0.03%, wherein the structural formula of 2,2- diethyl -1,3-PD is as follows:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 35min, and reaction temperature is 261 DEG C, reaction time 30min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 277 DEG C, reaction time 85min, and modified poly ester is made.Wherein the strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 2,2- diethyl -1,3-PD segment, the content of cyclic oligomer is in modified poly ester 0.6wt%, number-average molecular weight 27000, molecular weight distributing index 1.8,2,2- diethyl -1,3-PD in modified poly ester The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, three hydroxyl first Base propane laurate and pentadecyl sulfonic acid sodium be added to after mixing at normal temperatures in 10# mineral oil and 43 DEG C Even stirring 1.5h obtains finish;Count in parts by weight, the addition of each component is as follows:2 parts of 10# mineral oil;Trimethylolpropane 15 parts of laurate;- 5 70 parts of 15- crown ethers;10 parts of isomerous tridecanol polyoxyethylene ether phosphate kalium salt;Pentadecyl sulfonic acid 7 parts of sodium.The content of crown ether is 67.30wt% in the finish prepared, and the resistance to elevated temperatures of finish is excellent, at 200 DEG C of heating Thermal weight loss is 13wt% after managing 2h, and the viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.1mm2/ s, is used It is 0.93mm that water, which is configured to the kinematic viscosity after the lotion that concentration is 10wt%,2/ s, the film strength of finish is higher, is 123N, The surface tension of finish is 25.1cN/cm, and ratio resistance is 1.5 × 108Ω cm, after oiling, between fiber and fiber (F/F) Confficient of static friction (μs) it is 0.257, the coefficient of kinetic friction (μd) it is 0.265, it is quiet between fiber and metal (F/M) after oiling Friction coefficient (μs) it is 0.205, the coefficient of kinetic friction (μd) it is 0.323, the finish of preparation is configured to concentration when in use, with water and is The emulsion of 15wt%;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 38000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.08dL/g, the replacement of filament spinning component Cycle is 42 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 300 DEG C;It is 20 to cool down wind-warm syndrome ℃;Oil applying rate is 0.5wt%;Winding speed is 2900m/min;Coating knife thickness is 1.5mm;Drying temperature is 100 DEG C;Drying Time 65;Baking temperature is 150 DEG C;It is 80s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 600m/min;GR-1 temperature is 75 DEG C;GR-2 speed is 630m/min;GR-2 temperature is 95 DEG C;GR-3 speed is 2200m/ min;GR-3 temperature is 130 DEG C;GR-4 speed is 3100m/min;GR-4 temperature is 220 DEG C;GR-5 speed is 2900m/min; GR-5 temperature is 160 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 3
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) esterification;It is 1 by molar ratio:1.4:0.05 terephthalic acid (TPA), ethylene glycol and 2- butyl -2- ethyls - 1,3-PD is made into slurry, adds antimony acetate and Trimethyl phosphite after mixing, the pressurization progress ester in nitrogen atmosphere Change reaction, moulding pressure 0.1MPa, the temperature of esterification is 252 DEG C, when the water quantity of distillate in esterification reaches theoretical Value 92% when be esterification terminal, wherein the addition of antimony acetate be terephthalic acid (TPA) weight 0.03%, phosphorous acid three The addition of methyl esters is the 0.01% of terephthalic acid (TPA) weight, and wherein the structural formula of 2- butyl -2- ethyls -1,3-PD is such as Under:
(b) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 495Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 40min, and reaction temperature is 263 DEG C, reaction time 45min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 95Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 278 DEG C, reaction time 60min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 2- butyl -2- ethyls -1,3-PD segment, the content of cyclic oligomer in modified poly ester For 0.5wt%, number-average molecular weight 21000, molecular weight distributing index 2.2,2- butyl -2- ethyls -1,3- third in modified poly ester The molar content of glycol segment is the 4% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trihydroxy methyl Propane laurate and pentadecyl sulfonic acid sodium be added to after mixing at normal temperatures in 11# mineral oil and 48 DEG C uniformly Stirring 3h obtains finish;Count in parts by weight, the addition of each component is as follows:8 parts of 11# mineral oil;Trimethylolpropane bay 10 parts of acid esters;
585 parts of 2- methylol -15- crown-s;Ten 11 parts of tetracosanol phosphate kalium salts;5 parts of pentadecyl sulfonic acid sodium.Prepare The content of crown ether is 70.83wt% in the finish gone out, and the resistance to elevated temperatures of finish is excellent, and heat is lost after heating 2h at 200 DEG C Weight is 11wt%, and the viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 30.1mm2/ s, is configured to dense with water The kinematic viscosity spent after the lotion for 10wt% is 0.94mm2/ s, the film strength of finish is higher, is 125N.The surface of finish Tension force is 23.2cN/cm, and ratio resistance is 1.8 × 108Ω cm, after oiling, the static friction system between fiber and fiber (F/F) Number (μs) it is 0.250, the coefficient of kinetic friction (μd) it is 0.272, after oiling, the confficient of static friction between fiber and metal (F/M) (μs) it is 0.209, the coefficient of kinetic friction (μd) it is 0.329, when in use, it is 15wt%'s to be configured to concentration with water to the finish of preparation Emulsion;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 30000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.10dL/g, the replacement of filament spinning component Cycle is 48 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 320 DEG C;It is 21 to cool down wind-warm syndrome ℃;Oil applying rate is 0.5wt%;Winding speed is 3300m/min;Coating knife thickness is 1.5mm;Drying temperature is 110 DEG C;Drying Time 65s;Baking temperature is 153 DEG C;It is 90s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 650m/min;GR-1 temperature is 82 DEG C;GR-2 speed is 660m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 1900m/ min;GR-3 temperature is 130 DEG C;GR-4 speed is 3500m/min;GR-4 temperature is 220 DEG C;GR-5 speed is 3300m/min; GR-5 temperature is 150 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 4
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 3,3- diethyl -1,5- pentanediols are prepared;At 90 DEG C, under blanket of nitrogen, by 3,3- diethyl-propionic aldehyde, acetaldehyde With triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen Pressure and 100 DEG C at react, reaction finish, cooling, separate out catalyst, solution spent ion exchange resin processing after, decompression steam water, Separation, purification, obtains 3,3- diethyl -1,5-PD, wherein the structural formula of 3,3- diethyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:1.5:0.06 terephthalic acid (TPA), ethylene glycol and 3,3- diethyl -1,5- Pentanediol is made into slurry, adds antimony oxide and triphenyl phosphate after mixing, pressurizes and be esterified in nitrogen atmosphere Reaction, moulding pressure 0.3MPa, the temperature of esterification is 255 DEG C, when the water quantity of distillate in esterification reaches theoretical value 95% when be esterification terminal, wherein the addition of antimony oxide be terephthalic acid (TPA) weight 0.04%, tricresyl phosphate The addition of phenyl ester is the 0.01% of terephthalic acid (TPA) weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 400Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 265 DEG C, reaction time 33min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 90Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 280 DEG C, reaction time 50min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 3,3- diethyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester 0.2wt%, number-average molecular weight 23000, molecular weight distributing index 1.9,3,3- diethyl -1,5-PD in modified poly ester The molar content of segment is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trihydroxy methyl third Alkane laurate and sodium cetanesulfonate are added in 12# mineral oil and are uniformly stirred at 40 DEG C after mixing at normal temperatures Mix 2.5h and obtain finish;Count in parts by weight, the addition of each component is as follows:5 parts of 12# mineral oil;2- methylols -12-crown-4 95 parts;9 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;2 parts of sodium cetanesulfonate.The content of crown ether is in the finish prepared 85.58wt%, the resistance to elevated temperatures of finish is excellent, and thermal weight loss is 9wt% after heating 2h at 200 DEG C, the viscosity of finish compared with It is low, at (50 ± 0.01) DEG C, kinematic viscosity 29.5mm2/ s, the movement being configured to water after the lotion that concentration is 10wt% Viscosity is 0.93mm2/ s, the film strength of finish is higher, is 121N, the surface tension of finish is 24.3cN/cm, and ratio resistance is 1.0×108Ω cm, after oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.260, the coefficient of kinetic friction (μd) it is 0.263, after oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.202, the coefficient of kinetic friction (μd) For 0.330, the finish of preparation is configured to the emulsion that concentration is 18wt% when in use, with water;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 33000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.13dL/g, the replacement of filament spinning component Cycle is 44 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 300 DEG C;It is 23 to cool down wind-warm syndrome ℃;Oil applying rate is 0.6wt%;Winding speed is 2700m/min;Coating knife thickness is 1.5mm;Drying temperature is 130 DEG C;Drying Time 50s;Baking temperature is 158 DEG C;It is 90s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 480m/min;GR-1 temperature is 80 DEG C;GR-2 speed is 490m/min;GR-2 temperature is 100 DEG C;GR-3 speed is 2000m/ min;GR-3 temperature is 135 DEG C;GR-4 speed is 3600m/min;GR-4 temperature is 240 DEG C;GR-5 speed is 3000m/min; GR-5 temperature is 150 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 5
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 4,4- diethyl -1,7- heptandiols are prepared;At 92 DEG C, under blanket of nitrogen, by 4,4- diethyl-butyraldehyde, propionic aldehyde With triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen Pressure and 100 DEG C at react, reaction finish, cooling, separate out catalyst, solution spent ion exchange resin processing after, decompression steam water, Separation, purification, obtains 4,4- diethyl -1,7- heptandiols, wherein the structural formula of 4,4- diethyl -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.6:0.03 terephthalic acid (TPA), ethylene glycol and 4,4- diethyl -1,7- Heptandiol is made into slurry, adds antimony glycol and trimethyl phosphate after mixing, and pressurizeing in nitrogen atmosphere, it is anti-be esterified Should, moulding pressure is normal pressure, and the temperature of esterification is 257 DEG C, when the water quantity of distillate in esterification reaches theoretical value It is esterification terminal when 92%, wherein the addition of antimony glycol is the 0.05% of terephthalic acid (TPA) weight, trimethyl phosphate Addition be terephthalic acid (TPA) weight 0.04%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 450Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 33min, and reaction temperature is 270 DEG C, reaction time 30min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 95Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 275 DEG C, reaction time 60min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 4,4- diethyl -1,7- heptandiol segment, the content of cyclic oligomer is in modified poly ester 0.5wt%, number-average molecular weight 25000, molecular weight distributing index 2.1,4,4- diethyl -1,7- heptandiols in modified poly ester The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content.
(2) oil and prepared with finish;By 15- crown ethers -5 and isomerous tridecanol polyoxyethylene ether phosphate kalium salt, three hydroxyl first Base propane laurate and dodecyl sodium sulfate be added to after mixing at normal temperatures in 13# mineral oil and 52 DEG C Even stirring 2h obtains finish;Count in parts by weight, the addition of each component is as follows:10 parts of 13# mineral oil;Trimethylolpropane 5 parts of laurate;- 5 70 parts of 15- crown ethers;8 parts of isomerous tridecanol polyoxyethylene ether phosphate kalium salt;Dodecyl sodium sulfate 6 Part.The content of crown ether is 70.70wt% in the finish prepared, and the resistance to elevated temperatures of finish is excellent, in 200 DEG C of heating Thermal weight loss is 13.5wt% after 2h, and the viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.6mm2/ s, is used It is 0.95mm that water, which is configured to the kinematic viscosity after the lotion that concentration is 10wt%,2/ s, the film strength of finish is higher, is 126N, The surface tension of finish is 24.9cN/cm, and ratio resistance is 1.2 × 108Ω cm, after oiling, between fiber and fiber (F/F) Confficient of static friction (μs) it is 0.251, the coefficient of kinetic friction (μd) it is 0.262, it is quiet between fiber and metal (F/M) after oiling Friction coefficient (μs) it is 0.202, the coefficient of kinetic friction (μd) it is 0.332, the finish of preparation is configured to concentration when in use, with water and is The emulsion of 15wt%;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 35000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.07dL/g, the replacement of filament spinning component Cycle is 49 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 290 DEG C;It is 24 to cool down wind-warm syndrome ℃;Oil applying rate is 0.46wt%;Winding speed is 3300m/min;Coating knife thickness is 1.5mm;Drying temperature is 150 DEG C;Drying Time 60s;Baking temperature is 160 DEG C;It is 60s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 520m/min;GR-1 temperature is 81 DEG C;GR-2 speed is 530m/min;GR-2 temperature is 93 DEG C;GR-3 speed is 2300m/ min;GR-3 temperature is 140 DEG C;GR-4 speed is 2800m/min;GR-4 temperature is 245 DEG C;GR-5 speed is 2700m/min; GR-5 temperature is 150 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 6
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 4,4- bis- (1,-Methylethyl) -1,7- heptandiols are prepared;At 95 DEG C, under blanket of nitrogen, by (the 1- first of 4,4- bis- Base ethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min, then concentrate is added to the hydrogenation reaction for having thunder girl's Raney nickel In device, reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, and cooling, separates out catalyst.Solution spent ion exchange resin After processing, water is steamed in decompression, separates, and purification, obtains 4,4- bis- (1,-Methylethyl) -1,7- heptandiols, wherein 4,4- bis- (1, - Methylethyl) -1,7- heptandiols structural formula it is as follows:
(b) esterification;It is 1 by molar ratio:1.7:0.05 terephthalic acid (TPA), ethylene glycol and 4,4- bis- (1 ,-methyl Ethyl) -1,7- heptandiols are made into slurry, and add antimony acetate and Trimethyl phosphite after mixing, pressurize in nitrogen atmosphere Esterification is carried out, moulding pressure 0.2MPa, the temperature of esterification is 253 DEG C, when the water quantity of distillate in esterification reaches To theoretical value 96% when be esterification terminal, wherein the addition of antimony acetate is the 0.01% of terephthalic acid (TPA) weight, sub- The addition of trimethyl phosphate is the 0.05% of terephthalic acid (TPA) weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 480Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 38min, and reaction temperature is 262 DEG C, reaction time 38min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 98Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 279 DEG C, reaction time 80min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 4,4- bis- (1,-Methylethyl) -1,7- heptandiol segments, cyclic oligomer in modified poly ester Content be 0.55wt%, number-average molecular weight 27000, molecular weight distributing index 2.2,4,4- bis- in modified poly ester (1 ,-first Base ethyl) -1,7- heptandiol segments molar content be terephthalic acid (TPA) segment molar content 4%;
(2) oil and prepared with finish;By 2- methylol -15- crown-s 5 and ten tetracosanol phosphate kalium salts, trihydroxy methyl Propane laurate and pentadecyl sulfonic acid sodium be added to after mixing at normal temperatures in 14# mineral oil and 55 DEG C uniformly Stirring 1h obtains finish;Count in parts by weight, the addition of each component is as follows:3 parts of 14# mineral oil;Trimethylolpropane bay 10 parts of acid esters;5 75 parts of 2- methylol -15- crown-s;Ten 14 parts of tetracosanol phosphate kalium salts;7 parts of pentadecyl sulfonic acid sodium.System Content for crown ether in the finish gone out is 68.80wt%, and the resistance to elevated temperatures of finish is excellent, the heat after 200 DEG C of heating 2h Weightlessness is 12wt%, and the viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 27.5mm2/ s, is configured to water Kinematic viscosity after the lotion that concentration is 10wt% is 0.95mm2/ s, the film strength of finish is higher, is 126N.Finish Surface tension is 25.4cN/cm, and ratio resistance is 1.6 × 108Ω cm, after oiling, quiet between fiber and fiber (F/F) rubs Wipe coefficient (μs) it is 0.255, the coefficient of kinetic friction (μd) it is 0.267, after oiling, the static friction system between fiber and metal (F/M) Number (μs) it is 0.203, the coefficient of kinetic friction (μd) it is 0.330, when in use, it is 16wt% to be configured to concentration with water to the finish of preparation Emulsion;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 31000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.08dL/g, the replacement of filament spinning component Cycle is 40 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 305 DEG C;It is 21 to cool down wind-warm syndrome ℃;Oil applying rate is 0.4wt%;Winding speed is 3600m/min;Coating knife thickness is 1.5mm;Drying temperature is 110 DEG C;Drying Time 70s;Baking temperature is 150 DEG C;It is 70s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 580m/min;GR-1 temperature is 85 DEG C;GR-2 speed is 590m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 2400m/ min;GR-3 temperature is 128 DEG C;GR-4 speed is 3300m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 3200m/min; GR-5 temperature is 160 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 7
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 3,3- dipropyl -1,5- pentanediols are prepared;At 94 DEG C, under blanket of nitrogen, by 3,3- dipropyl-propionic aldehyde, acetaldehyde With triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen Pressure and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, water is steamed in decompression, Separation, purification, obtains 3,3- dipropyl -1,5-PD, wherein the structural formula of 3,3- dipropyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:1.8:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- dipropyl -1,5- Pentanediol is made into slurry, adds antimony oxide and triphenyl phosphate after mixing, pressurizes and be esterified in nitrogen atmosphere Reaction, moulding pressure 0.3MPa, the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification reaches theoretical value 90% when be esterification terminal, wherein the addition of antimony oxide be terephthalic acid (TPA) weight 0.03%, tricresyl phosphate The addition of phenyl ester is the 0.02% of terephthalic acid (TPA) weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 455Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 42min, and reaction temperature is 264 DEG C, reaction time 45min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 85Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 285 DEG C, reaction time 75min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 3,3- dipropyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester 0.45wt%, number-average molecular weight 26500, molecular weight distributing index 2.2,3,3- dipropyl -1,5-PD in modified poly ester The molar content of segment is the 4.5% of terephthalic acid (TPA) segment molar content.
(2) oil and prepared with finish;By 15- crown ethers -5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trimethylolpropane laurate Ester and sodium cetanesulfonate are added in 15# mineral oil and are obtained in 41 DEG C of uniform stirring 2h after mixing at normal temperatures Finish;Count in parts by weight, the addition of each component is as follows:8 parts of 15# mineral oil;20 parts of trimethylolpropane laurate; - 5 100 parts of 15- crown ethers;15 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;2 parts of sodium cetanesulfonate.Crown ether in the finish prepared Content be 68.97wt%, the resistance to elevated temperatures of finish is excellent, and thermal weight loss be 8.5wt% after heating 2h at 200 DEG C, oily The viscosity of agent is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 28.4mm2/ s, the breast that concentration is 10wt% is configured to water Kinematic viscosity after liquid is 0.94mm2/ s, the film strength of finish is higher, is 122N.The surface tension of finish is 26.8cN/ Cm, ratio resistance are 1.8 × 108Ω cm, after oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.263, The coefficient of kinetic friction (μd) it is 0.268, after oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.210, it is dynamic to rub Wipe coefficient (μd) it is 0.320, the finish of preparation is configured to the emulsion that concentration is 17wt% when in use, with water;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number is 35000dtex, and the inherent viscosity of solid phase polycondensation thickening post-modification polyester is 1.2dL/g, and the replacement of filament spinning component is all Phase is 41 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 313 DEG C;It is 22 DEG C to cool down wind-warm syndrome; Oil applying rate is 0.5wt%;Winding speed is 2900m/min;Coating knife thickness is 1.5mm;Drying temperature is 140 DEG C;Drying time 70s;Baking temperature is 159 DEG C;It is 90s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 440m/ min;GR-1 temperature is 85 DEG C;GR-2 speed is 630m/min;GR-2 temperature is 98 DEG C;GR-3 speed is 1900m/min;GR- 3 temperature are 125 DEG C;GR-4 speed is 3000m/min;GR-4 temperature is 250 DEG C;GR-5 speed is 2500m/min;GR-5 temperature Spend for 170 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 8
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 4,4- dipropyl -1,7- heptandiols are prepared;At 92 DEG C, under blanket of nitrogen, by 4,4- dipropyl-butyraldehyde, acetaldehyde With triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen Pressure and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, water is steamed in decompression, Separation, purification, obtains 4,4- dipropyl -1,7- heptandiols, wherein the structural formula of 4,4- dipropyl -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:1.9:0.04 terephthalic acid (TPA), ethylene glycol and 4,4- dipropyl -1,7- Heptandiol is made into slurry, adds antimony glycol and trimethyl phosphate after mixing, and pressurizeing in nitrogen atmosphere, it is anti-be esterified Should, moulding pressure 0.3MPa, the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches theoretical value It is esterification terminal when 93%, wherein the addition of antimony glycol is the 0.04% of terephthalic acid (TPA) weight, trimethyl phosphate Addition be terephthalic acid (TPA) weight 0.03%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 475Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 45min, and reaction temperature is 265 DEG C, reaction time 48min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 88Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 283 DEG C, reaction time 80min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 4,4- dipropyl -1,7- heptandiol segment, the content of cyclic oligomer is in modified poly ester 0.6wt%, number-average molecular weight 23000, molecular weight distributing index 2.0,4,4- dipropyl -1,7- heptandiols in modified poly ester The molar content of segment is the 3% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylols -12-crown-4 and ten tetracosanol phosphate kalium salts, trihydroxy methyl Propane laurate and pentadecyl sulfonic acid sodium be added to after mixing at normal temperatures in 16# mineral oil and 45 DEG C uniformly Stirring 3h obtains finish;Count in parts by weight, the addition of each component is as follows:9 parts of 16# mineral oil;2- methylols -12-crown-4 80 parts;Ten 12 parts of tetracosanol phosphate kalium salts;5 parts of pentadecyl sulfonic acid sodium.The content of crown ether is in the finish prepared 83.33wt%, the resistance to elevated temperatures of finish is excellent, and thermal weight loss is 14wt% after heating 2h at 200 DEG C, the viscosity of finish It is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 30.0mm2/ s, the fortune being configured to water after the lotion that concentration is 10wt% Kinetic viscosity is 0.93mm2/ s, the film strength of finish is higher, is 127N.The surface tension of finish is 23.5cN/cm, than electricity Hinder for 1.5 × 108Ω cm, after oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.262, dynamic friction system Number (μd) it is 0.273, after oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.208, the coefficient of kinetic friction (μd) it is 0.328, the finish of preparation is configured to the emulsion that concentration is 18wt% when in use, with water;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number be 30000dtex, and the inherent viscosity that solid phase polycondensation viscosifies post-modification polyester is 1.15dL/g, the replacement of filament spinning component Cycle is 44 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 320 DEG C;It is 25 to cool down wind-warm syndrome ℃;Oil applying rate is 0.5wt%;Winding speed is 3000m/min;Coating knife thickness is 1.5mm;Drying temperature is 110 DEG C;Drying Time 50s;Baking temperature is 160 DEG C;It is 80s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 440m/min;GR-1 temperature is 75 DEG C;GR-2 speed is 680m/min;GR-2 temperature is 95 DEG C;GR-3 speed is 2100m/ min;GR-3 temperature is 133 DEG C;GR-4 speed is 3500m/min;GR-4 temperature is 240 DEG C;GR-5 speed is 2800m/min; GR-5 temperature is 170 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 9
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 4- methyl -4- (1,1- dimethyl ethyls) -1,7- heptandiols are prepared;At 92 DEG C, under blanket of nitrogen, by 4- first Base -4- (1,1- dimethyl ethyl)-butyraldehyde, propionic aldehyde and triethylamine react 20min, then adding concentrate has thunder girl's nickel to urge In the hydrogenation reactor of agent, reacted at 2.914MPa hydrogen pressure and 100 DEG C, reaction is finished, and cooling, separates out catalyst, solution After spent ion exchange resin processing, water is steamed in decompression, separates, and purification, obtains 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptan The structural formula of glycol, wherein 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiols is as follows:
(b) esterification;It is 1 by molar ratio:2.0:0.05 terephthalic acid (TPA), ethylene glycol and 4- methyl -4- (1,1- Dimethyl ethyl) -1,7- heptandiols are made into slurry, antimony acetate and trimethyl phosphate are added after mixing, in nitrogen atmosphere Pressurization carries out esterification, and moulding pressure is normal pressure MPa, and the temperature of esterification is 251 DEG C, when the water in esterification evaporates Output is esterification terminal when reaching the 96% of theoretical value, and wherein the addition of antimony acetate is terephthalic acid (TPA) weight 0.05%, the addition of trimethyl phosphate is the 0.04% of terephthalic acid (TPA) weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 420Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 30min, and reaction temperature is 267 DEG C, reaction time 50min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 80Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 280 DEG C, reaction time 90min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 4- methyl -4- (1,1- dimethyl ethyl) -1,7- heptandiol segments, ring-type in modified poly ester The content of oligomer is 0.25wt%, number-average molecular weight 24000, molecular weight distributing index 2.2,4- methyl in modified poly ester- The molar content of 4- (1,1- dimethyl ethyls) -1,7- heptandiol segments is the 4% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylol -15- crown-s 5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trihydroxy methyl third Alkane laurate and dodecyl sodium sulfate after mixing and obtain finish in 55 DEG C of uniform stirring 3h at normal temperatures;By weight Number meter is measured, the addition of each component is as follows:15 parts of trimethylolpropane laurate;5 90 parts of 2- methylol -15- crown-s; 8 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;7 parts of dodecyl sodium sulfate.The content of crown ether is 81.81wt% in the finish prepared, The resistance to elevated temperatures of finish is excellent, and thermal weight loss is 10wt% after heating 2h at 200 DEG C, and the viscosity of finish is relatively low, (50 ± 0.01) when DEG C, kinematic viscosity 29.7mm2/ s, the kinematic viscosity after the lotion that concentration is 10wt% is configured to water is 0.94mm2/ s, the film strength of finish is higher, is 126N.The surface tension of finish is 24.8cN/cm, ratio resistance for 1.8 × 108Ω cm, after oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.250, the coefficient of kinetic friction (μd) be 0.264, after oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.210, the coefficient of kinetic friction (μd) be 0.321, the finish of preparation is configured to the emulsion that concentration is 15wt% when in use, with water;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number is 30000dtex, and the inherent viscosity of solid phase polycondensation thickening post-modification polyester is 1.0dL/g, and the replacement of filament spinning component is all Phase is 45 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 295 DEG C;It is 23 DEG C to cool down wind-warm syndrome; Oil applying rate is 0.5wt%;Winding speed is 2500m/min;Coating knife thickness is 1.5mm;Drying temperature is 140 DEG C;Drying time 65s;Baking temperature is 153 DEG C;It is 60s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 470m/ min;GR-1 temperature is 79 DEG C;GR-2 speed is 520m/min;GR-2 temperature is 96 DEG C;GR-3 speed is 1900m/min;GR- 3 temperature are 130 DEG C;GR-4 speed is 3300m/min;GR-4 temperature is 230 DEG C;GR-5 speed is 2900m/min;GR-5 temperature Spend for 165 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 10
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 3- methyl -3- amyl groups -1,6-HD is prepared;At 90 DEG C, under blanket of nitrogen, by 3- methyl -3- amyl groups-the third Aldehyde, propionic aldehyde and triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, 2.914MPa hydrogen press and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, Water is steamed in decompression, separates, and purification, obtains 3- methyl -3- amyl group -1,6- hexylene glycols, wherein 3- methyl -3- amyl group -1,6- hexylene glycols Structural formula it is as follows:
(b) esterification;It is 1 by molar ratio:1.2:0.06 terephthalic acid (TPA), ethylene glycol and 3- methyl -3- amyl groups - 1,6- hexylene glycol is made into slurry, adds antimony glycol and Trimethyl phosphite after mixing, and pressurizeing in nitrogen atmosphere carries out Esterification, moulding pressure 0.1MPa, the temperature of esterification is 255 DEG C, when the water quantity of distillate in esterification reaches reason By value 92% when be esterification terminal, wherein the addition of antimony glycol be terephthalic acid (TPA) weight 0.01%, phosphorous The addition of sour trimethyl is the 0.01% of terephthalic acid (TPA) weight;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 490Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 50min, and reaction temperature is 269 DEG C, reaction time 30min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 100Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 281 DEG C, reaction time 55min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 3- methyl -3- amyl group -1,6- hexylene glycol segments, the content of cyclic oligomer in modified poly ester For 0.1wt%, number-average molecular weight 20000, molecular weight distributing index 1.9, in modified poly ester 3- methyl -3- amyl groups -1,6- oneself The molar content of glycol segment is the 3.5% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylol -15- crown-s 5 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trihydroxy methyl third Alkane laurate and dodecyl sodium sulfate after mixing and obtain finish in 55 DEG C of uniform stirring 3h at normal temperatures;By weight Number meter is measured, the addition of each component is as follows:15 parts of trimethylolpropane laurate;5 90 parts of 2- methylol -15- crown-s; 8 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;7 parts of dodecyl sodium sulfate.The content of crown ether is 81.81wt% in the finish prepared, The resistance to elevated temperatures of finish is excellent, and thermal weight loss is 10wt% after heating 2h at 200 DEG C, and the viscosity of finish is relatively low, (50 ± 0.01) when DEG C, kinematic viscosity 29.7mm2/ s, the kinematic viscosity after the lotion that concentration is 10wt% is configured to water is 0.94mm2/ s, the film strength of finish is higher, is 126N, and the surface tension of finish is 24.8cN/cm, ratio resistance for 1.8 × 108Ω cm, after oiling, the confficient of static friction (μ between fiber and fiber (F/F)s) it is 0.250, the coefficient of kinetic friction (μd) be 0.264, after oiling, the confficient of static friction (μ between fiber and metal (F/M)s) it is 0.210, the coefficient of kinetic friction (μd) be 0.321, the finish of preparation is configured to the emulsion that concentration is 15wt% when in use, with water;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number is 33000dtex, and the inherent viscosity of solid phase polycondensation thickening post-modification polyester is 1.1dL/g, and the replacement of filament spinning component is all Phase is 42 days.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 300 DEG C;It is 21 DEG C to cool down wind-warm syndrome; Oil applying rate is 0.6wt%;Winding speed is 2500m/min;Coating knife thickness is 1.5mm;Drying temperature is 150 DEG C;Drying time 65s;Baking temperature is 152 DEG C;It is 80s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 500m/ min;GR-1 temperature is 75 DEG C;GR-2 speed is 560m/min;GR-2 temperature is 99 DEG C;GR-3 speed is 1900m/min;GR- 3 temperature are 135 DEG C;GR-4 speed is 3700m/min;GR-4 temperature is 220 DEG C;GR-5 speed is 3600m/min;GR-5 temperature Spend for 155 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Embodiment 11
The preparation method of terylene heavy caliber conveyer belt, comprises the following steps that:
(1) modified poly ester is prepared:
(a) 3,3- diamyl -1,5- pentanediols are prepared;At 95 DEG C, under blanket of nitrogen, by 3,3- diamyl-propionic aldehyde, acetaldehyde With triethylamine react 20min, then adding concentrate has in the hydrogenation reactor of thunder girl's Raney nickel, in 2.914MPa hydrogen Pressure and 100 DEG C at react, reaction finish, cooling, separate out catalyst.After the processing of solution spent ion exchange resin, water is steamed in decompression, Separation, purification, obtains 3,3- diamyl -1,5-PD, wherein the structural formula of 3,3- diamyl -1,5-PD is as follows:
(b) esterification;It is 1 by molar ratio:2.0:0.03 terephthalic acid (TPA), ethylene glycol and 3,3- diamyl -1,5- Pentanediol is made into slurry, adds antimony acetate and Trimethyl phosphite after mixing, and pressurizeing in nitrogen atmosphere, it is anti-be esterified Should, moulding pressure 0.2MPa, the temperature of esterification is 250 DEG C, when the water quantity of distillate in esterification reaches theoretical value It is esterification terminal when 97%, wherein the addition of antimony acetate is the 0.01% of terephthalic acid (TPA) weight, Trimethyl phosphite Addition be terephthalic acid (TPA) weight 0.05%;
(c) polycondensation reaction;After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, It is 500Pa that pressure is steadily evacuated to absolute pressure by normal pressure in 45min, and reaction temperature is 260 DEG C, reaction time 40min, Then proceed to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, it is 92Pa reaction pressure is further reduced to absolute pressure, Reaction temperature is 277 DEG C, reaction time 80min, and modified poly ester is made, and the wherein strand of modified poly ester is included to benzene two Formic acid segment, ethylene glycol segment and 3,3- diamyl -1,5-PD segment, the content of cyclic oligomer is in modified poly ester 0.35wt%, number-average molecular weight 25500, molecular weight distributing index 1.8,3,3- diamyl -1,5-PD in modified poly ester The molar content of segment is the 5% of terephthalic acid (TPA) segment molar content;
(2) oil and prepared with finish;By 2- methylols -12-crown-4 and 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, trihydroxy methyl third Alkane laurate and dodecyl sodium sulfate are added in 9# mineral oil and in 40 DEG C of uniform stirrings after mixing at normal temperatures 1h obtains finish;Count in parts by weight, the addition of each component is as follows:2 parts of 9# mineral oil;Trimethylolpropane laurate 10 parts;2- methylols -90 parts of 12-crown-4;8 parts of 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite;3 parts of dodecyl sodium sulfate.Prepare The content of crown ether is 79.6wt% in finish, and the resistance to elevated temperatures of finish is excellent, and thermal weight loss is after heating 2h at 200 DEG C 14.5wt%, the viscosity of finish is relatively low, at (50 ± 0.01) DEG C, kinematic viscosity 29.6mm2/ s, concentration is configured to water It is 0.93mm for the kinematic viscosity after the lotion of 10wt%2/ s, the film strength of finish is higher, film strength 125N, finish Surface tension be 24.8cN/cm, ratio resistance is 1.3 × 108Ω cm, it is quiet between fiber and fiber (F/F) after oiling Friction coefficient (μs) it is 0.255, the coefficient of kinetic friction (μd) it is 0.266, after oiling, the static friction between fiber and metal (F/M) Coefficient (μs) it is 0.203, the coefficient of kinetic friction (μd) it is 0.320, the finish of preparation is configured to concentration when in use, with water and is The emulsion of 15wt%;
(3) modified poly ester viscosified through solid phase polycondensation, melted, measured, extruded, cooled down, oiled, stretched, thermal finalization and volume Around obtained high-strength polyester industrial yarns, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is by two leachings Two roll coating synthesis of polyurethane resin, dry and bake obtained terylene heavy caliber conveyer belt.Wherein, it is maximum during doubling twisting to close Stock fiber number is 37000dtex, and the inherent viscosity of solid phase polycondensation thickening post-modification polyester is 1.2dL/g, and the replacement of filament spinning component is all 47 days phases.The technological parameter of terylene heavy caliber conveyer belt processing is as follows:Extrusion temperature is 308 DEG C;It is 22 DEG C to cool down wind-warm syndrome;On Oil cut rate is 05wt%;Winding speed is 28000m/min;Coating knife thickness is 1.5mm;Drying temperature is 100 DEG C;Drying time 70s;Baking temperature is 150 DEG C;It is 70s to bake the time;Stretching, the technological parameter of thermal finalization are:GR-1 speed is 640m/ min;GR-1 temperature is 85 DEG C;GR-2 speed is 650m/min;GR-2 temperature is 90 DEG C;GR-3 speed is 1900m/min; GR-3 temperature is 127 DEG C;GR-4 speed is 3500m/min;GR-4 temperature is 250 DEG C;GR-5 speed is 3400m/min;GR-5 Temperature is 160 DEG C.
Final obtained terylene heavy caliber conveyer belt various performance parameters are shown in Table 1.
Table 1
Note:A represents xeothermic contraction of the fiber under the conditions of 177 DEG C, 10min and 0.05cN/dtex in tissue layer in table 1 Rate (%).

Claims (10)

1. terylene heavy caliber conveyer belt, it is characterized in that:Terylene heavy caliber conveyer belt includes tissue layer and polyurethane coating, tissue layer Material be modified poly ester, the strand of modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and branched binary Alcohol segment, the structural formula of branched dihydric alcohol are as follows:
In formula, R1And R2It is each independently selected from the straight-chain alkyl-sub that carbon number is 1~3, R3It is 1~5 selected from carbon number Alkyl, R4Selected from the alkyl that carbon number is 2~5;
Ultimate strength >=2900N of terylene heavy caliber conveyer belt, water pressure resistance >=100KPa, peel strength >=9.0N/cm, friction >= Film is unchanged at 3500 times, film flawless during temperature≤- 30 DEG C.
2. terylene heavy caliber conveyer belt according to claim 1, it is characterised in that the fiber number of fiber in the tissue layer >= 2500dtex, line density deviation ratio≤0.8%, fracture strength 8.3cN/dtex, fracture strength CV value≤2.0%, fracture are stretched A length of 12.0 ± 1.5%, extension at break CV value≤5.0%, under 177 DEG C, the test condition of 10min and 0.05cN/dtex, does Percent thermal shrinkage is 7.5 ± 1.0%.
3. terylene heavy caliber conveyer belt according to claim 1 or 2, it is characterised in that ring-type is low in the modified poly ester Content≤0.6wt% of polymers;
The number-average molecular weight 20000~27000 of the modified poly ester, molecular weight distributing index are 1.8~2.2;
In the modified poly ester molar content of branched dihydric alcohol segment for terephthalic acid (TPA) segment molar content 3~ 5%;
The branched dihydric alcohol is 2- Ethyl-2-Methyl -1,3- propane diols, 2,2- diethyl -1,3- propane diols, 2- fourths Base -2- ethyl -1,3- propane diols, 3,3- diethyl -1,5- pentanediols, 4,4- diethyl -1,7- heptandiols, 4,4- bis- (1,-first Base ethyl) -1,7- heptandiols, 3,3- dipropyl -1,5- pentanediols, 4,4- dipropyl -1,7- heptandiols, 4- methyl -4- (1,1- Dimethyl ethyl) -1,7- heptandiols, 3- methyl -3- amyl groups -1,6-HD or 3,3- diamyl -1,5- pentanediols.
4. terylene heavy caliber conveyer belt according to claim 3, it is characterised in that the preparation method of the modified poly ester For:Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are successively subjected to esterification after mixing and polycondensation is anti- It should obtain modified poly ester.
5. terylene heavy caliber conveyer belt according to claim 4, it is characterised in that the specific of the modified poly ester prepares step It is rapid as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the branched dihydric alcohol are made into slurry, catalyst is added and stabilizer mixing is equal After even, the pressurization progress esterification in nitrogen atmosphere, moulding pressure is normal pressure~0.3MPa, and the temperature of esterification is 250 ~260 DEG C, be esterification terminal when the water quantity of distillate in esterification reaches more than the 90% of theoretical value;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction in low vacuum stage under condition of negative pressure, the staged pressure is in 30~50min Interior to be steadily evacuated to by normal pressure below absolute pressure 500Pa, reaction temperature is 260~270 DEG C, and the reaction time is 30~50min, so After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is further reduced to below absolute pressure 100Pa, Reaction temperature is 275~285 DEG C, and the reaction time is 50~90min, and modified poly ester is made.
6. terylene heavy caliber conveyer belt according to claim 5, it is characterised in that in step (1), terephthalic acid (TPA), second The molar ratio of glycol and the branched dihydric alcohol is 1:1.2~2.0:0.03~0.06, the addition of the catalyst is The 0.01~0.05% of terephthalic acid (TPA) weight, the addition of the stabilizer for terephthalic acid (TPA) weight 0.01~ 0.05%;
The catalyst is antimony oxide, antimony glycol or antimony acetate, and the stabilizer is triphenyl phosphate, trimethyl phosphate Or Trimethyl phosphite.
7. prepare the method such as claim 1~6 any one of them terylene heavy caliber conveyer belt, it is characterised in that by described in Modified poly ester is viscosified through solid phase polycondensation, melted, measuring, extruding, cooling down, oiling, stretching, high-strength polyester is made in thermal finalization and winding Industrial yarn, high-strength polyester industrial yarns obtain tissue layer through doubling twisting and weaving, and tissue layer is rolled coating synthesis by two leachings two and gathered Urethane resin, dry and bake obtained terylene heavy caliber conveyer belt;
Contain crown ether in the finish to oil, and the content of crown ether is 67.30~85.58wt%;
The finish is configured to the emulsion that concentration is 15~18wt% when in use, with water;
Maximum plying fiber number >=30000dtex during the doubling twisting.
8. the method according to the description of claim 7 is characterized in that inherent viscosity of solid phase polycondensation thickening post-modification polyester For 1.0~1.2dL/g;
Replacement cycle >=40 day of filament spinning component;
Thermal weight loss is less than 15wt% after the finish heats 2h at 200 DEG C;
For the finish at (50 ± 0.01) DEG C, kinematic viscosity is 27.5~30.1mm2/ s, the finish are configured to concentration with water It is 0.93~0.95mm for the kinematic viscosity after the lotion of 10wt%2/s;
The film strength of the finish is 121~127N;
The surface tension of the finish is 23.2~26.8cN/cm, and ratio resistance is 1.0 × 108~1.8 × 108Ω·cm;
After oiling, the confficient of static friction between fiber and fiber is 0.250~0.263, and the coefficient of kinetic friction is 0.262~0.273;
After oiling, the confficient of static friction between fiber and metal is 0.202~0.210, and the coefficient of kinetic friction is 0.320~0.332;
The crown ether is 2- methylols -12-crown-4,15- crown ethers -5 or 2- methylol -15- crown-s 5;
Also contain mineral oil, phosphate kalium salt, trimethylolpropane laurate and sodium alkyl sulfonate in the finish;
The mineral oil is one kind in the mineral oil of 9#~17#;
The phosphate kalium salt is 1-isobutyl-3,5-dimethylhexylphosphoric acid sylvite, isomerous tridecanol polyoxyethylene ether phosphate kalium salt or 12 Tetrol phosphate kalium salt;
The sodium alkyl sulfonate is dodecyl sodium sulfate, pentadecyl sulfonic acid sodium or sodium cetanesulfonate.
9. according to the method described in claim 8, it is characterized in that, the preparation method of the finish is:By crown ether and phosphate Sylvite, trimethylolpropane laurate and sodium alkyl sulfonate are added in mineral oil are uniformly mixing to obtain oil after mixing Agent;Count in parts by weight, the addition of each component is as follows:
The mixing carries out at normal temperatures, and the temperature of the stirring is 40~55 DEG C, and the time is 1~3h.
10. the according to the method described in claim 9, it is characterized in that, technological parameter of terylene heavy caliber conveyer belt processing It is as follows:
Stretching, the technological parameter of thermal finalization are:
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