A kind of processing unit (plant) for the production of Z-type corner brace
Technical field
The present invention relates to production equipment fields, are especially a kind of processing unit (plant) for the production of Z-type corner brace.
Background technology
Corner brace is to connect the handware of 90 degree of right angle intersecting components, and corner brace is determined according to connected member stress size
Model and form and material category, corner brace are frequently utilized in decorative engineering and furniture assembly, and Z-type corner brace is generally used for stationary phase
Frame distinguishes bending, being in existing equipment will be to the two of plank to be processed when producing Z-type corner brace to the both ends of Z-type corner brace
The step of holding bending is divided into carry out twice, it is difficult to which the equal length for ensureing plank both ends to be processed bending causes Z-type corner brace can not
It uses, the defect rate of Z-type corner brace is higher, causes the unnecessary waste of production cost.
Invention content
The purpose of the present invention is to provide a kind of processing unit (plant)s for the production of Z-type corner brace, to solve above-mentioned background technology
The problem of middle proposition.
The technical scheme is that:Including transport mechanism, transition apparatus, drilling equipment, bending mechanism, control device with
And regulating mechanism;The bending mechanism includes the first foldable component and the second foldable component that be opposite and being staggered;It is described
Regulating mechanism is located at being arranged above for the second foldable component and adjusts plank to be processed in the first foldable component and the second bending
Between component;The output end in transport mechanism is arranged in the transition apparatus, and the drilling equipment setting is in transition apparatus far from biography
The side of mechanism, the bending mechanism is sent to be arranged in the underface of transition apparatus;The transport mechanism includes to be waited for for transmitting
It processes the conveyer belt of plank and ajusts component for ajust plank to be processed on transition apparatus, the component of ajusting is mounted on
The side of the output end of conveyer belt, the borehole drill construction include boring assemblies and for driving boring assemblies in vertical conveyors
The moving assembly that moves up of sender;The transition apparatus includes the clamp assemblies and drive for plank to be processed to be clamped
The drive component of dynamic clamp assemblies overturning, the control device includes controller and sensor module, the sensor module
It is electrically connected with controller.
In a preferred embodiment of the present invention, the clamp assemblies include that rotation clamping plate and driving rotation clamping plate open and close
Driving hydraulic cylinder, rotation clamping plate includes first clamping plate and the second clamping plate hinged with first clamping plate, the driving hydraulic cylinder energy
Enough driving first clamping plate is rotated relative to second clamping plate, and the first clamping plate and second clamping plate are both provided in the logical of matrix distribution
Hole, the output end of driving hydraulic cylinder and side center of the first clamping plate far from second clamping plate are hinged.
In a preferred embodiment of the present invention, the driving component includes driving motor, rotary shaft and spill spin block, described
Rotation axis horizontal be arranged and be fixedly connected with rotary shaft with the output end of driving motor, the output shaft axis of the driving motor and
Rotating shaft axis overlaps, and the spill spin block suit is fixedly connected on the rotary shaft and with rotary shaft, and the rotating shaft axis is vertical
In the direction of transfer of conveyer belt.
In a preferred embodiment of the present invention, the boring assemblies include that there are two drill bit, the electric rotating machines being vertically arranged
And shell, the top of two drill bits are arranged in shell and are both provided with first gear, the output of the electric rotating machine
The second gear for being provided with while being engaged with two first gears downwards and on its output shaft, housing bottom is held to be provided with confession
First straight slot of two gears slips is provided with the second straight slot slided for electric rotating machine, the first straight slot and at the top of shell
Two straight slots are string configuration, and the length direction of the length direction of the first straight slot and the second straight slot is mutually perpendicular to, shell setting
There are several to be respectively used to the clamping screw of fixed electric rotating machine and two bit locations.
In a preferred embodiment of the present invention, the moving assembly includes the first drive for driving boring assemblies to lift
Move electric cylinders and the second driving electric cylinders for driving the first electric cylinders and boring assemblies to move horizontally, the driving side of the second driving electric cylinders
To the direction of transfer perpendicular to conveyer belt.
In a preferred embodiment of the present invention, first foldable component includes the first pushing tow hydraulic cylinder being set up in parallel
With the second pushing tow hydraulic cylinder, the outbound course of the first pushing tow hydraulic cylinder and the second pushing tow hydraulic cylinder is in the same direction, the first pushing tow liquid
The output end of cylinder pressure is provided with the first push block, and the output end of the second pushing tow hydraulic cylinder is provided with the second push block, described
First push block and the second push block are hinged by the first articulated shaft, and first articulated shaft is vertically arranged.
In a preferred embodiment of the present invention, second foldable component includes the third pushing tow hydraulic cylinder being set up in parallel
With the 4th pushing tow hydraulic cylinder, the outbound course of third pushing tow hydraulic cylinder and the 4th pushing tow hydraulic cylinder is in the same direction, the third pushing tow liquid
The output end of cylinder pressure is provided with third push block, and the output end of the 4th pushing tow hydraulic cylinder is provided with the 4th push block, described
Third push block and the 4th push block are hinged by the second articulated shaft, and second articulated shaft is vertically arranged, the first pushing tow hydraulic pressure
The output axis of cylinder is overlapped with the output axis of third pushing tow hydraulic cylinder, outbound course and the third pushing tow of the first pushing tow hydraulic cylinder
The outbound course of hydraulic cylinder is opposite, the outbound course phase of the output axis and the 4th pushing tow hydraulic cylinder of the second pushing tow hydraulic cylinder
Right, the second pushing tow hydraulic cylinder and the 4th pushing tow hydraulic cylinder are separately positioned on the both sides of the output axis of the first pushing tow hydraulic cylinder.
In a preferred embodiment of the present invention, the regulating mechanism includes stepper motor, lead screw, guide rod and two points
Limiting plate in the second foldable component both sides is not set, and two limiting plates are threadedly coupled with two and half sections of lead screw respectively, described
Hand of spiral that lead screw is threadedly coupled with two limiting plates respectively is on the contrary, two limiting plates are slidably matched with guide rod, lead screw
It is fixedly connected with the output shaft of stepper motor, the output of the center line of lead screw, the axis of guide rod with the second pushing tow hydraulic cylinder
Direction is vertical.
In a preferred embodiment of the present invention, the sensor module include correlation photoelectric sensor, several
It is set in qually spaced in the proximity sensor of the side of the second driving electric cylinders, photoelectric sensor includes to be arranged in second clamping plate
Transmitter and the receiver in the second electric cylinders side is set, photoelectric sensor and all proximity sensors electrically connect with controller
It connects.
The present invention provides a kind of processing unit (plant) for the production of Z-type corner brace, compared with prior art, tool herein by improving
There are following improvement and advantage:
(1)Plank to be processed is put on a moving belt, borehole drill construction is to plank automatic drilling to be processed, and bending mechanism is to be processed
The automatic bending of plank improves the production efficiency of Z-type corner brace;
(2)First foldable component and the second foldable component carry out bending to plank to be processed simultaneously, and by regulating mechanism and
Limiting plate is limited, and ensures that the length of plank both ends to be processed bending is consistent, and the defect rate for reducing Z-type corner brace is higher,
Avoid the unnecessary waste of production cost.
Description of the drawings
The present invention is further explained with reference to the accompanying drawings and examples:
Fig. 1 is dimensional structure diagram one of the present invention;
Fig. 2 is dimensional structure diagram two of the present invention;
Fig. 3 is enlarged drawing at the A of Fig. 2;
Fig. 4 is the dimensional structure diagram of transport mechanism of the present invention;
Fig. 5 is the dimensional structure diagram one of transition apparatus of the present invention;
Fig. 6 is the dimensional structure diagram two of transition apparatus of the present invention;
Fig. 7 is the dimensional structure diagram of drilling equipment of the present invention;
Fig. 8 is the dimensional structure diagram of boring assemblies of the present invention;
Fig. 9 is bending mechanism dimensional structure diagram one of the present invention;
Figure 10 is enlarged drawing at the B of Fig. 9;
Figure 11 is the dimensional structure diagram of Z-type corner brace of the present invention;
Figure 12 is bending mechanism dimensional structure diagram two of the present invention;
Figure 13 is the Standard schematic diagram of regulating mechanism and bending mechanism of the present invention;
Reference sign:
Conveyer belt 11 ajusts component 12, the first cylinder 121, the second cylinder 122, pushing plate 123, transition apparatus 2, clamp assemblies
21, first clamping plate 211, second clamping plate 212, driving hydraulic cylinder 213, drive component 22, driving motor 221, rotary shaft 222, rotation
Switch block 223, drilling equipment 3, boring assemblies 31, drill bit 311, first gear 312, second gear 313, electric rotating machine 314 are mobile
Component 32, the first driving electric cylinders 321, the second driving electric cylinders 322, shell 33, bending mechanism 4, the first foldable component 41, the first top
Propulsive liquid cylinder pressure 411, the second pushing tow hydraulic cylinder 412, the first push block 413, the second push block 414, the first articulated shaft 415, second
Foldable component 42, third pushing tow hydraulic cylinder 421, the 4th pushing tow hydraulic cylinder 422, third push block 423, the 4th push block 424, the
Two articulated shafts 425, transmitter 5a, recipient 5b, proximity sensor 5c.
Specific implementation mode
Below in conjunction with attached drawing 1- Figure 13, the present invention is described in detail, technical solution in the embodiment of the present invention into
Row clearly and completely describes, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
Every other embodiment, shall fall within the protection scope of the present invention.
The present invention provides a kind of processing unit (plant) for the production of Z-type corner brace herein by improving, as shown in Fig. 1-Figure 13, this
The technical solution of invention is:Including transport mechanism, transition apparatus 2, drilling equipment 3, bending mechanism 4, control device and adjusting
Mechanism;The bending mechanism 4 includes the first foldable component 41 and the second foldable component 42 that be opposite and being staggered;The tune
Section mechanism is located at being arranged above for the second foldable component 42 and adjusts plank to be processed in the first foldable component 41 and the second folding
Between curved component 42;The output end in transport mechanism is arranged in the transition apparatus 2, and the drilling equipment 3 is arranged in transition apparatus 2
Side far from transport mechanism, the bending mechanism 4 are arranged in the underface of transition apparatus 2, and the transport mechanism includes useful
Component 12 is ajusted in the conveyer belt 11 for transmitting plank to be processed and for ajust plank to be processed on transition apparatus 2, it is described
Side of the component 12 mounted on the output end of conveyer belt 11 is ajusted, the borehole drill construction includes boring assemblies 31 and for driving
The moving assembly 32 that boring assemblies 31 are moved up in the sender of vertical conveyors 11;The transition apparatus 2 includes to be used for
The drive component 22 of the clamp assemblies 21 and the driving overturning of clamp assemblies 21 of plank to be processed is clamped, the control device includes
Controller and sensor module, the sensor module and controller are electrically connected, and are provided on conveyer belt 11 for will be adjacent
Plank to be processed is placed on conveyer belt 11 by the spacer bar that two plank to be processed separates, and the component 12 of ajusting includes point
It is not arranged and ajusts component 12 and second in 11 both sides of conveyer belt first and ajust component 12, first, which ajusts component 12 and second, ajusts group
The structure of part 12 is identical and includes the first cylinder 121, the second cylinder 122 and pushing plate 123 being vertically arranged, the second cylinder
122 stage casing is hinged with conveyer belt 11, and the end of the second cylinder 122 and the output end of the first cylinder 121 are hinged, pushing plate 123
It is fixedly connected with the output end of the second cylinder 122, when plank to be processed is fallen in second clamping plate 212, controller controls the first gas
Cylinder 121 drives the rotation of the second cylinder 122 to horizontality, and then the second cylinder 122 driving pushes plank to be processed to the
On second splint 212, then driving hydraulic cylinder 213 drives first clamping plate 211 to coordinate board clamp to be processed with second clamping plate 212
Tightly, then drive component 22 drives clamp assemblies 21 and plank to be processed rotates to 32 side of moving assembly, and moving assembly 32 drives
Dynamic boring assemblies 31 respectively drill to plank both ends to be processed, and after the completion of drilling, drive component 22 continues to drive clamp assemblies 21
Rotation is to vertically downward state, and controller controls the plank to be processed that driving hydraulic cylinder 213 completes drilling and unclamps, plate to be processed
Material is fallen between the first foldable component 41 and the second foldable component 42, then carries out bending to plank to be processed.
The clamp assemblies 21 include the driving hydraulic cylinder 213 for rotating clamping plate and driving rotation clamping plate folding, rotating clamp
Plate includes first clamping plate 211 and the second clamping plate 212 hinged with first clamping plate 211, and the driving hydraulic cylinder 213 can drive
First clamping plate 211 is rotated relative to second clamping plate 212, and the first clamping plate 211 and second clamping plate 212 are both provided in matrix distribution
Through-hole, the output end of driving hydraulic cylinder 213 is hinged with side center of the first clamping plate 211 far from second clamping plate 212, drives liquid
Cylinder pressure 213 drives first clamping plate 211 to rotate, and when plank to be processed is fallen in second clamping plate 212, then driving hydraulic cylinder 213 is driven
Dynamic first clamping plate 211 coordinates with second clamping plate 212 clamps plank to be processed.
First foldable component 41 includes the first pushing tow hydraulic cylinder 411 and the second pushing tow hydraulic cylinder being set up in parallel
412, the outbound course of the first pushing tow hydraulic cylinder 411 and the second pushing tow hydraulic cylinder 412 is in the same direction, the first pushing tow hydraulic cylinder 411
Output end be provided with the first push block 413, the output end of the second pushing tow hydraulic cylinder 412 is provided with the second push block 414,
First push block, 413 and second push block 414 is hinged by the first articulated shaft 415, and first articulated shaft 415 is set vertically
It sets, the first pushing tow hydraulic cylinder 411 and the second pushing tow hydraulic cylinder 412 first contradict plank to be processed, then the second pushing tow hydraulic cylinder
412 the second push blocks 414 of driving continue on, by one end bending of plank to be processed.
The regulating mechanism includes that stepper motor 6, lead screw 7, guide rod 8 and two are separately positioned on the second foldable component
The limiting plate 9 of both sides, two limiting plates 9 are threadedly coupled with two and half sections of lead screw 7 respectively, and the lead screw 7 is limited with two respectively
The hand of spiral that position plate 9 is threadedly coupled is on the contrary, two limiting plates 9 are slidably matched with guide rod 8, lead screw 7 and stepper motor 6
Output shaft is fixedly connected, and the center line of lead screw 7, the axis of guide rod 8 hang down with the outbound course of the second pushing tow hydraulic cylinder 412
Directly.
The driving component 22 includes driving motor 221, rotary shaft 222 and spill spin block 223,222 water of the rotary shaft
It is flat to be arranged and be fixedly connected with the output end of driving motor 221 with rotary shaft 222, the output shaft axis of the driving motor 221
It is overlapped with 222 axis of rotary shaft, the spill spin block 223 is sleeved in rotary shaft 222 and is fixedly connected with rotary shaft 222, described
222 axis of rotary shaft is perpendicular to the direction of transfer of conveyer belt 11, the driving rotation of rotary shaft 222 of driving motor 221, drive clamping group
Part 21 rotates, and electric rotating machine 314 is driven to rotate to 4 side of 31 side of boring assemblies and bending mechanism in succession.
The boring assemblies 31 include that there are two drill bit 311, electric rotating machine 314 and the shell 33 being vertically arranged, two institutes
The top for stating drill bit 311 is arranged in shell 33 and is both provided with first gear 312, the output end of the electric rotating machine 314
The second gear 313 for being provided with while being engaged with two first gears 312 downwards and on its output shaft, 33 bottom of shell are set
It is equipped with the first straight slot for two gears slips, the top of shell 33 is provided with the second straight slot slided for electric rotating machine 314, the
One straight slot and the second straight slot are string configuration, and the length direction of the length direction of the first straight slot and the second straight slot mutually hangs down
Directly, shell 33 is provided with the clamping screw that several are respectively used to fixed electric rotating machine 314 and two 311 positions of drill bit, rotation
Motor 314 drives the rotation of second gear 313 that first gear 312 is driven to rotate, so that two drill bits 311 rotate, two drill bits
311 and the position of electric rotating machine 314 can adjust.
The moving assembly 32 includes for driving the first of the lifting of boring assemblies 31 to drive electric cylinders 321 and for driving
The second driving electric cylinders 322 that first electric cylinders and boring assemblies 31 move horizontally, the driving directions of the second driving electric cylinders 322 perpendicular to
The direction of transfer of conveyer belt 11, the first driving electric cylinders 321 drive boring assemblies 31 to lift, the second driving driving drilling of electric cylinders 322
Component 31 is moved in 11 direction of transfer of vertical conveyors.
Second foldable component 42 includes the third pushing tow hydraulic cylinder 421 and the 4th pushing tow hydraulic cylinder being set up in parallel
422, the outbound course of third pushing tow hydraulic cylinder 421 and the 4th pushing tow hydraulic cylinder 422 is in the same direction, the third pushing tow hydraulic cylinder 421
Output end be provided with third push block 423, the output end of the 4th pushing tow hydraulic cylinder 422 is provided with the 4th push block 424,
423 and the 4th push block 424 of the third push block is hinged by the second articulated shaft 425, and second articulated shaft 425 is set vertically
It sets, the output axis of the first pushing tow hydraulic cylinder 411 is overlapped with the output axis of third pushing tow hydraulic cylinder 421, the first pushing tow hydraulic pressure
The outbound course of cylinder 411 is opposite with the outbound course of third pushing tow hydraulic cylinder 421, the output of the second pushing tow hydraulic cylinder 412
Axis is opposite with the outbound course of the 4th pushing tow hydraulic cylinder 422, and the second pushing tow hydraulic cylinder 412 divides with the 4th pushing tow hydraulic cylinder 422
It is not arranged in the both sides of the output axis of the first pushing tow hydraulic cylinder 411, the first pushing tow hydraulic cylinder 411 and the second pushing tow hydraulic cylinder
412 first contradict plank to be processed, and then the second pushing tow hydraulic cylinder 412 drives the second push block 414 to continue on, will be to be processed
The other end bending of plank, the output end of the second pushing tow hydraulic cylinder 412 and the second push block 414 are hinged, the 4th pushing tow hydraulic cylinder
422 output end and the 4th push block 424 are hinged.
The sensor module include correlation photoelectric sensor, several be set in qually spaced in the second driving electric cylinders
The proximity sensor 5c of 322 side, photoelectric sensor include that the transmitter 5a being arranged in second clamping plate 212 and setting exist
The receiver of second electric cylinders side, photoelectric sensor and all proximity sensor 5c are electrically connected with controller.
The principle of the present invention is:Plank to be processed is placed on conveyer belt 11, when plank to be processed is transmitted to second clamping plate
It on 212, then ajusts component 12 and ajusts the plank to be processed in second clamping plate 212, controller driving hydraulic cylinder 213 drives
First clamping plate 211 coordinates with second clamping plate 212 clamps plank to be processed, and then driving motor 221 drives rotary shaft 222 to revolve
Turn, drives clamp assemblies 21 and plank to be processed to rotate to the side of moving assembly 32, when receiver receives transmitter 5a's
Photosignal, to controller, controller controls moving assembly 32 and drives boring assemblies 31 to plate to be processed one electric signal of transmission
Material drills, and then drives boring assemblies 31 far from clip assembly in control the second driving electric cylinders 322, then controller control is driven
Dynamic component 22 drives clamp assemblies 21 to rotate to state straight down, and then controller control driving hydraulic cylinder 213 will be to be added
Work plank unclamps, and plank to be processed falls between the first foldable component 41 and the second foldable component 42, then controller control the
One pushing tow hydraulic cylinder 411411, the second pushing tow hydraulic cylinder 412, third pushing tow hydraulic cylinder 421 and the 4th pushing tow hydraulic cylinder 422 difference
Drive the first push block 413, the second push block 414, third push block 423 and the 4th push block 424 by plank to be processed simultaneously
It clamps, then controller controls the second pushing tow gas and the 4th pushing tow hydraulic cylinder 422 continues to press on the second push block 414 and the 4th top
Block rotation is simultaneously by the both ends bending of plank to be processed.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest range caused.