A kind of flexible molding device producing seamless metal pipe
Technical field
The present invention relates to Field of Heat-treatment, more particularly to a kind of flexible formation equipment about seamless metal pipe production.
Background technology
Seamless steel pipe is one of important raw and processed materials of the national economic development, it is a kind of relatively inexpensive rolling shapes, and
And it is widely used in industries such as chemical industry, oil, electric power, machinery, coal, military project, aerospaces.Seamless metal
Pipe has hollow section, a large amount of pipelines for being used as trandfer fluid, such as transfer oil, natural gas, coal gas and water and certain solid materials
Pipeline etc..Hollow tube is compared with solid tubing, and when bending resistance torsional strength is identical, lighter in weight is a kind of Economic Section
Material.Manufacture structural member and machine components are widely used in, stock utilization can be improved, save material and machining period.The world is each
The more flourishing country of state, especially industry all takes much count of the production and trade of seamless steel pipe.Transport service, equipment industry, materials industry etc.
The rapid growth of every profession and trade has driven the demand in entire seamless steel pipe market, promotes the swift and violent hair of entire Seamless steel tube industry
Exhibition.The type of seamless metal pipe is various, is broadly divided into heavy caliber and small-bore two kinds of bore specifications by specification, and pass through wall thickness
Size distinction thin-walled and heavy wall.Heavy caliber thick wall seamless steel tube is the important foundation component that thermoelectricity, nuclear power generating equipment use, currently,
Being badly in need of the high temperature high voltage resistant heavy caliber thick wall seamless steel tube solved can only use open die forging cooperation Boring technique few at home
Amount provides, and thin-wall steel tube is also widely used, such as geological prospecting, in the associated posts type industry such as cracking of oil.For arbitrary mouth
The seamless steel pipe of diameter and wall thickness, the country can produce in batches and product quality is stable, technology stability is reliable and has knowhow
Producer almost without.Demand of the current domestic development to plurality of specifications seamless steel pipe is cannot be satisfied, and the part of notch can only
It is under one's control with fancy price from external import.A kind of completely new seamless metal pipe former is needed now, is met domestic
To the production requirement of seamless tubular goods.
Invention content
The object of the present invention is to provide a kind of flexible molding devices for the seamless metal pipe that can produce plurality of specifications.
The invention mainly comprises organic frame pedestal, rack, framework pillar, housiung separator, ladle, arc sheetmetal, leading screws
Fixed mechanism, leading screw, side seal board, balance mechanism, roller system support base, wedge block, wedge block adjusting bracket, connecting shaft A, connecting shaft B,
Baffle, bearing block A, forming tubular product device, Hyperbolic Roll axis, heart roll shaft, roll side block oil ring, roll side bearing end cap, gasket,
Aligning roller bearing, offside bearing (ball) cover, offside oil scraper ring, locked spacer, round nut, bearing block B, screw rod A, screw rod B, bullet
Spring, support plate, support base, roll shaft and roller.
Wherein, tubing former is fixed in gantry base, and rack is respectively equipped in the both sides on gantry base top, two
It is connected by four housiung separators between rack.Framework pillar is bolted in gantry base, and column is two roller systems
Support base is corresponding to be located in rack, and roller system support base lower part is in contact with the wedge block being fixed on the rack.Each
The two sides on roll axial direction of wedge block are fixed by baffle respectively, and baffle is bolted in rack.
The lower end of wedge block adjusting bracket be bolted on rack along the both sides of roll radial direction, the upper end of wedge block adjusting bracket
Equipped with threaded hole, the grafting screw rod A in threaded hole, screw rod A extend to the outside of wedge-shaped adjusting bracket.On two roller system support bases
It is respectively equipped with groove, connecting shaft A is equipped in groove, threaded hole, spiral shell are provided with the corresponding position of groove on roller system support base
Bar B is plugged in threaded hole, and spring is socketed on screw rod, and spring is placed in the outside of roller system support base, and spring and screw rod B compositions are flat
Weigh mechanism.The top of roller system support base is equipped with through-hole, and through-hole is nested with leading screw to be connected, and leading screw fixed mechanism is hollow cylindricality
Structure, hollow space are provided with threaded hole, and leading screw fixed mechanism is fastened by bolts in rack, and leading screw is logical with leading screw fixed mechanism
Threaded connection is crossed, leading screw one end is pierced by by through-hole above rack, and the leading screw other end is embedded in roller system support base, with connecting shaft A planes
Contact.One end of one connecting shaft A is in contact with screw rod B.The other end of one connecting shaft A is connected through a screw thread with bearing block A,
In one end of the inside grafting Hyperbolic Roll axis of bearing block A.It is socketed roll successively on the axial direction of Hyperbolic Roll axis
Side block oil ring, roll side bearing end cap, aligning roller bearing, offside bearing (ball) cover, offside oil scraper ring, locked spacer and circle spiral shell
Mother, roll side block oil ring are stuck on the shaft shoulder and form oil sealing with roll side bearing lid, and roll side bearing end cap is fixed on gasket
On the bearing block A and outer ring of fixed self-aligning roller bearing, the inner ring side of self-aligning roller bearing is fixed on the shaft shoulder, and the other side is solid
It is scheduled on offside bearing (ball) cover.The side of offside oil scraper ring is stuck on the shaft shoulder and forms oil sealing with offside bearing cap, to side bearing
End cap is fixed on bearing block A and the outer ring of fixed self-aligning roller bearing.The other side of offside oil scraper ring is by round nut and only
Mobile gasket is threadedly coupled.The other end of another connecting shaft is connected with bearing block B, in the inside grafting heart roll shaft of bearing block B.
It is connected by connecting shaft B between bearing block A and bearing block B, bearing block A is connected with one end of connecting shaft B by bolt, connection
The other end of axis B and bearing block B plane contacts.The upper rack being connected with bearing block B is equipped with arc sheetmetal, in curved metal
The top of plate is equipped with support plate, is equipped with oblong openings on the supporting plate, fixes ladle in the opening of support plate, ladle is upper
The shell of under shed.In Hyperbolic Roll axis and heart roll shaft, close to the end of bearing block A and bearing block B, setting one and steel
The side seal board being threadedly coupled is wrapped, the other end of Hyperbolic Roll axis is fixedly connected with universal shaft, the output shaft of universal shaft and motor
It is connected.
In the lower part of Hyperbolic Roll axis and heart roll shaft, the close rack side adjacent with heart roll shaft is equipped with forming tubular product
Device.Forming tubular product device includes support base, roll shaft and roller.Support base is the channel steel type shell of upper opening, the two sides of support base
Between by roll shaft be connected, on roll shaft be socketed roller set.
In material, the direction being related to is on the basis of roll mandrel.
In the use of the present invention, liquid metal is flowed down from ladle, start to roll into two roll gap gaps, thermal state metal plate passes through
The tube forming device of lower section increases plank radian, and later along camber metallic plate, thermal state metal plank comes back to two roll gap gaps
Inlet carries out metallurgical remelting, plank is made to form closed annular;Plank has position upwards in roll mandrel in this process
It moves, so as to roll the tubing of different length.
The present invention has the following advantages that compared with prior art:
1, two leading screws by screw-thread fit compress connecting shaft A, bring it about rotation, can adjust Hyperbolic Roll axis with
The horizontal tilt angle of heart roll shaft, by tighten balance mechanism and exchange connecting shaft B, two-way interaction can adjust two rollers it
Between distance, two kinds of regulative modes work at the same time the wall thickness dimension that can adjust shaping pipe, make finished product wall thickness dimension specification compared with
It is wide in range.
2, by wedge block adjusting bracket, wedge block is made to be moved radially along roll, so can adjust Hyperbolic Roll axis and
The horizontal displacement of heart roll shaft present position is poor, and the adjustment diagonally spent in conjunction with leading screw and balance mechanism, connecting shaft B are to the tune of roll gap
Whole and forming tubular product device location arrangements may be implemented the caliber size of adjustment shaping pipe, make finished product caliber size specification
It is broad.
3, one of processing program is only needed from liquid metal to metal pipe material, can be energy saving, improve production efficiency.
Description of the drawings
Fig. 1 is the equipment front view of the present invention;
Fig. 2 is the equipment side view of the present invention;
Fig. 3 is the equipment vertical view of the present invention;
Fig. 4 is the ladle and roll stereogram of the present invention;
Fig. 5 is Hyperbolic Roll roller owner's view of the present invention;
In figure, 1- gantry bases, 2- racks, 3- framework pillars, 4- housiung separators, 5- ladles, 6- arc sheetmetals, 7-
Bar fixing mechanism, 8- leading screws, 9- side seal boards, 10- balance mechanisms, 11- rollers system support base, 12- wedge blocks, 13- wedge blocks are adjusted
Frame, 14- connecting shaft B, 15- connecting shafts A, 16- baffle, 17- bearing block A, 18- forming tubular products device, 19- Hyperbolic Rolls axis, 20-
Heart roll shaft, 21- roll side blocks oil ring, 22- roll side bearings end cap, 23- gaskets, 24- alignings roller bearing, 25 offside bearing ends
Lid, 26- offsides oil scraper ring, 27- locked spacers, 28- round nuts, 29- bearing block B, 30- screw rod A, 31- screw rod B, 32- spring,
33- support plates, 34- roll shafts, 35- support bases, 36- rollers.
Specific implementation mode
In Fig. 1 to the simplified schematic diagram of the present invention shown in fig. 5, tubing former 18 is fixed in gantry base 1, in machine
The both sides on 1 top of frame pedestal are respectively equipped with rack 2, are connected by four housiung separators 4 between two racks.Framework pillar 3 is logical
It crosses bolt to be fixed in gantry base, column is located in rack two roller system support bases 11 are corresponding, roller system support base
Lower part is in contact with the wedge block 12 being fixed on the rack.Distinguish in the two sides on roll axial direction of each wedge block
It is fixed by baffle 16, baffle is bolted in rack.The lower end of wedge block adjusting bracket is bolted on machine
Frame along the both sides of roll radial direction, the upper end of wedge block adjusting bracket is equipped with threaded hole, the grafting screw rod A30 in threaded hole,
Screw rod A extends to the outside of wedge-shaped adjusting bracket.It is respectively equipped with groove on two roller system support bases, connecting shaft is equipped in groove
A15, threaded hole is provided on roller system support base with the corresponding position of groove, and screw rod B31 is plugged in threaded hole, is covered on screw rod
Spring 32 is connect, spring is placed in the outside of roller system support base, spring and screw rod B Compositional balances mechanism 10.Roller system support base 11 it is upper
Portion is equipped with through-hole, and through-hole is nested with leading screw 8 to be connected, and leading screw fixed mechanism is hollow column construction, and hollow space is provided with spiral shell
Pit, leading screw fixed mechanism are fastened by bolts in rack, and leading screw is connected through a screw thread with leading screw fixed mechanism 7, leading screw one
End is pierced by by through-hole above rack, and the leading screw other end is embedded in roller system support base, with connecting shaft A plane contacts.One connecting shaft A's
One end is in contact with screw rod B.The other end of one connecting shaft A is connected through a screw thread with bearing block A17, in the inside of bearing block A
One end of grafting Hyperbolic Roll axis 19.It is socketed roll side block oil ring 21 successively on the axial direction of Hyperbolic Roll axis, rolls
Roller side bearing end cap 22, aligning roller bearing 24, offside bearing (ball) cover 25, offside oil scraper ring 26, locked spacer 27 and round nut
28, roll side block oil ring 21 is stuck on the shaft shoulder and forms oil sealing, roll side bearing end cap 22 and gasket with roll side bearing lid 22
23 are fixed on bearing block A and fix the outer ring of self-aligning roller bearing 24, and the inner ring side of self-aligning roller bearing is fixed on the shaft shoulder
On, the other side is fixed on offside bearing (ball) cover 25.The side of offside oil scraper ring 26 be stuck on the shaft shoulder and with offside bearing cap 25
Oil sealing is formed, offside bearing (ball) cover 25 is fixed on bearing block A and the outer ring of fixed self-aligning roller bearing 24.Offside oil scraper ring
The other side is threadedly coupled by round nut 28 with locked spacer 27.The other end of another connecting shaft is connected with bearing block B29,
In the inside grafting heart roll shaft 20 of bearing block B.Be connected by connecting shaft B14 between bearing block A and bearing block B, bearing block A with
One end of connecting shaft B is connected by bolt, the other end and the bearing block B plane contacts of connecting shaft B.The machine being connected with bearing block B
Frame top is equipped with arc sheetmetal 6, is equipped with support plate 33 in the top of arc sheetmetal, is opened on the supporting plate equipped with rectangle
Mouthful, ladle 5 is fixed in the opening of support plate, ladle is the shell of upper and lower opening.In Hyperbolic Roll axis and heart roll shaft, close
The end of bearing block A and bearing block B, be arranged a side seal board 9 being threadedly coupled with ladle, Hyperbolic Roll axis it is another
End is fixedly connected with universal shaft, and universal shaft is connected with the output shaft of motor.
In the lower part of Hyperbolic Roll axis and heart roll shaft, the close rack side adjacent with heart roll shaft is equipped with forming tubular product
Device.Forming tubular product device 18 includes support base 34, roll shaft 35 and roller 36.Support base is the channel steel type shell of upper opening, support base
Two sides between by roll shaft be connected, on roll shaft be socketed roller set.
In material, the direction being related to is on the basis of roll mandrel.