CN108378535B - Directional heat-absorbing energy-saving membrane material birth applicator and birth application method - Google Patents
Directional heat-absorbing energy-saving membrane material birth applicator and birth application method Download PDFInfo
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- CN108378535B CN108378535B CN201810322002.0A CN201810322002A CN108378535B CN 108378535 B CN108378535 B CN 108378535B CN 201810322002 A CN201810322002 A CN 201810322002A CN 108378535 B CN108378535 B CN 108378535B
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- birth
- membrane material
- conveying pipeline
- heating
- heat absorption
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Classifications
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B11/00—Brushes with reservoir or other means for applying substances, e.g. paints, pastes, water
- A46B11/001—Brushes with reservoir or other means for applying substances, e.g. paints, pastes, water with integral reservoirs
- A46B11/002—Brushes with reservoir or other means for applying substances, e.g. paints, pastes, water with integral reservoirs pressurised at moment of use manually or by powered means
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B15/00—Other brushes; Brushes with additional arrangements
- A46B15/0002—Arrangements for enhancing monitoring or controlling the brushing process
- A46B15/0004—Arrangements for enhancing monitoring or controlling the brushing process with a controlling means
- A46B15/0014—Arrangements for enhancing monitoring or controlling the brushing process with a controlling means with a controlling temperature device
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B15/00—Other brushes; Brushes with additional arrangements
- A46B15/0002—Arrangements for enhancing monitoring or controlling the brushing process
- A46B15/0016—Arrangements for enhancing monitoring or controlling the brushing process with enhancing means
- A46B15/003—Enhancing with heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0038—Machines or methods for applying the material to surfaces to form a permanent layer thereon lining the outer wall of hollow objects, e.g. pipes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/20—Brushes for applying products to surfaces in general
- A46B2200/202—Applicator paint brush
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00525—Coating or impregnation materials for metallic surfaces
Abstract
The utility model provides a directional heat absorption energy-saving membrane material birth applicator and birth application method, this birth applicator includes: the device comprises a membrane material tank, a membrane material conveying pipeline, a birth application head and a hand-held handle, wherein the membrane material conveying pipeline is arranged at the bottom of the membrane material tank and connected with the membrane material tank through a membrane material pump and a valve; the inner side wall of the film material conveying pipeline is provided with a first heating layer and a temperature sensor, and one end, close to the handheld handle, of the film material conveying pipeline is externally connected with an air compressor; the novel medical device is characterized in that a pressure gauge is arranged on the air compressor, the birth applicator is of a semicircular structure and comprises a membrane material chamber communicated with a membrane material conveying pipeline, a filter layer arranged on the outer side of the membrane material chamber, a second heating layer arranged on the outer side of the filter layer and used for heating the surface of a heat absorption cylinder or a heat absorption pipe, and a steel wool birth coating arranged on the outer side of the second heating layer; the handheld handle is internally provided with a PLC control module, the whole process of the birth application process is completed by a birth applicator, the birth application temperature control and the birth application pressure are realized, and the birth application effect is good.
Description
Technical Field
The invention belongs to the field of spraying devices of coating materials for heating furnaces, and particularly relates to a directional heat-absorbing energy-saving film material applicator and a coating method.
Background
The manufacturing or modification process of the directional heat absorption energy-saving heating furnace can directly influence the service life and the energy-saving effect of the energy-saving heating furnace. The current manufacturing or reforming process is to heat the surface of the heat absorption tube by a blast lamp to increase the birth temperature, then to dip or coat the energy-saving film material on the surface of the heat absorption tube or the heat absorption tube of the heating furnace by a scouring pad. The traditional manual process makes the birth and application temperature of the energy-saving film difficult to control accurately, the birth and application thickness of the energy-saving film is more uncontrollable, and the energy-saving film is completely mastered by experience, so that the bonding firmness of the energy-saving film and the surface of a heating furnace heat absorption cylinder or a heat absorption pipe and the energy-saving effect of the directional heat absorption energy-saving heating furnace often cannot reach the design index, and the manufacturing or transformation process is complex and has low working efficiency.
Disclosure of Invention
The invention aims to provide a directional heat-absorbing energy-saving film material applicator, which solves the technical problems of uncontrollable temperature and thickness, uneven birth and poor birth effect of the existing directional heat-absorbing energy-saving film material applicator.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
directional heat-absorbing energy-saving membrane material birth applicator, comprising: the device comprises a membrane material tank for holding a membrane material, a membrane material conveying pipeline arranged at the bottom of the membrane material tank and connected with the membrane material tank through a membrane material pump and a valve, a birth application head connected with one end of the membrane material conveying pipeline, and a hand handle arranged at the other end of the membrane material conveying pipeline and used for holding; the inner side wall of the film material conveying pipeline is provided with a first heating layer, and the first heating layer is used for heating the film material in the film material conveying pipeline; a temperature sensor is also arranged on the membrane material conveying pipeline and is used for monitoring the temperature of the membrane material; an air compressor is externally connected to one end, close to the handheld handle, of the membrane material conveying pipeline; the air compressor is provided with a pressure gauge, so that the pressure of the membrane material during the birth and the application is controlled within a reasonable range; the birth application head is of a semicircular structure and comprises a membrane material chamber communicated with a membrane material conveying pipeline, a filter layer arranged on the outer side of the membrane material chamber, a second heating layer arranged on the outer side of the filter layer and used for heating the surface of the heat absorption cylinder or the heat absorption pipe, and a steel wool birth coating arranged on the outer side of the second heating layer; the handheld handle is internally provided with a PLC control module, and the PLC control module is used for controlling the start and stop of the first heating layer according to the temperature monitored by the temperature sensor and simultaneously controlling the start of the second heating layer; the bottom of the hand-held handle is externally connected with a power line for supplying power to the birth applicator; the side wall of the hand-held handle is also provided with a temperature regulator which is connected with the PLC control module and used for regulating the birth temperature.
As the preferential of the invention, the birth application head is of a concave semicircular structure or a convex semicircular structure, when the concave semicircular structure is adopted, the birth application head is suitable for the manufacturing or reconstruction process of a tubular boiler and is mainly used for birth application of the surface of a heat absorption tube; when the convex semicircular structure is adopted, the heat absorption tube is suitable for the surface of a heat absorption tube of a heating furnace with a birth plane and an inner arc.
The second object of the present invention is to provide a method for applying the directional heat-absorbing and energy-saving film material applicator, which comprises the following steps:
s1, pouring the prepared directional heat-absorbing energy-saving film material into a film material tank, switching on a power supply line, opening a valve, starting a film material pump to enable the film material to enter a film material conveying pipeline, heating the film material through a first heating layer on the inner side wall of the film material conveying pipeline, and controlling the temperature of the film material to be 35-45 ℃; wherein the directional heat absorption energy-saving film material is prepared by mixing 20-55% of crystalline manganese oxide, 5-25% of tantalum carbide, 5-10% of hafnium carbide, 2-20% of fluorine crystal mica, 5-30% of crystalline ferric oxide, 10-30% of purified water and 10-20% of inorganic high-temperature resistant liquid glue with the total weight of solid materials of 100-250 meshes;
s2, starting an air compressor and a second heating layer to work, controlling the pressure of the air compressor to be 0.8-1Mpa, controlling the temperature of the second heating layer to be 40-45 ℃, heating for 1-3min, heating the surface of a heat absorption cylinder or a heat absorption pipe through the second heating layer to enable the surface temperature of the heat absorption cylinder or the heat absorption pipe to be close to the temperature of a film material, and then starting the birth application work;
and S3, under the action of air flow of an air compressor, a membrane material entering the membrane material conveying pipeline from the membrane material tank is firstly subjected to a membrane material chamber, then is uniformly spread on a steel wool birth coating layer through the filtration of a filter layer and the heating of a second heating layer, and finally is spread on the surface of a heat cylinder or a heat absorption pipe through the steel wool birth coating layer.
The invention has the advantages and positive effects that:
(1) In the production and transformation process of the directional heat absorption tube type energy-saving heating furnace and the tube type boiler, the whole process that the directional heat absorption energy-saving film material is applied to the surface of the heat absorption tube of the tube type heating furnace or the heat absorption tube of the tube type boiler is finished by a birth applicator, so that the temperature and the pressure of the directional heat absorption energy-saving film material are in an accurate controllable state during birth application; the directional heat-absorbing energy-saving film material birth applicator can adjust birth temperature control and birth pressure according to birth temperature and birth thickness of a process design, so that the directional heat-absorbing energy-saving film material is firmly adhered on the surface of a heat-absorbing cylinder or a heat-absorbing pipe, the birth thickness control of the directional heat-absorbing energy-saving film material is more accurate, the energy-saving effect is better, and the working efficiency is higher.
(2) The birth application method provided by the invention is developed in practical experience aiming at the directional heat-absorbing energy-saving film material, and the method enables the birth application thickness of the energy-saving film material to be effectively controlled through reasonable selection of film material raw materials and reasonable control of pressure and temperature, improves the bonding firmness of the energy-saving film material and the surface of a heat-absorbing cylinder or a heat-absorbing pipe of a heating furnace, and enables the energy-saving effect of the directional heat-absorbing energy-saving heating furnace to be better.
Drawings
Fig. 1 is a schematic view of the structure of the applicator of the present invention.
Fig. 2 is a second schematic view of the structure of the applicator of the present invention.
Detailed Description
The following description is given for the purpose of illustrating the general principles of the invention and its advantages, and is not meant to limit the scope of the invention.
Example 1 Directional Heat absorbing energy saving Membrane Material birth applicator
Referring to fig. 1 and 2, the directional heat-absorbing energy-saving membrane material applicator provided by the invention comprises: the device comprises a membrane material tank 1 for holding membrane materials, a membrane material conveying pipeline 4 arranged at the bottom of the membrane material tank and connected with the membrane material tank through a membrane material pump 2 and a valve 3, a birth application head 5 connected with one end of the membrane material conveying pipeline, and a hand handle 6 arranged at the other end of the membrane material conveying pipeline and used for holding; wherein, a first heating layer 41 is arranged on the inner side wall of the film material conveying pipeline 4, and the first heating layer is used for heating the film material in the film material conveying pipeline; a temperature sensor 42 is also arranged on the membrane material conveying pipeline and is used for monitoring the temperature of the membrane material; an air compressor 7 is externally connected to one end, close to the handheld handle, of the membrane material conveying pipeline; the air compressor is provided with a pressure gauge 71, and the pressure of the membrane material during the birth and the application is controlled within a reasonable range through the air compressor; the birth application head 5 is of a concave semicircular structure or a convex semicircular structure, and is suitable for a tube type boiler manufacturing or reconstruction process when the concave semicircular structure is adopted, and is mainly used for birth application of the surface of a heat absorption tube; when adopting the semicircular structure of evagination, be applicable to the heating furnace heat absorption section of thick bamboo surface of birth application plane and inner arc, birth application head includes: the device comprises a membrane material chamber 51 communicated with a membrane material conveying pipeline, a filter layer 52 arranged at the outer side of the membrane material chamber, a second heating layer 53 arranged at the outer side of the filter layer and used for heating the surface of a heat absorption cylinder or a heat absorption pipe, and a steel wool birth coating 54 arranged at the outer side of the second heating layer; a PLC control module (not marked) is arranged in the handheld handle 6, and the PLC control module is used for controlling the first heating layer 41 to start and stop according to the temperature monitored by the temperature sensor 42 and controlling the second heating layer 53 to start at the same time; the bottom of the hand-held handle is externally connected with a power line for supplying power to the birth applicator; a temperature regulator 61 connected with the PLC control module and used for regulating the birth temperature is also arranged on the side wall of the hand-held handle.
Embodiment 2A method for applying the directional heat-absorbing and energy-saving film material applicator
The directional heat-absorbing energy-saving film material is prepared by mixing 20-55% of crystalline manganese oxide, 5-25% of tantalum carbide, 5-10% of hafnium carbide, 2-20% of fluorine crystal mica, 5-30% of crystalline ferric oxide, 10-30% of purified water and 10-20% of inorganic high-temperature-resistant liquid glue, wherein the weight of the pure water is 100-250 meshes; when the directional heat-absorbing energy-saving film material adopts the birth applicator of the embodiment 1 to carry out birth application, the method specifically comprises the following steps:
s1, pouring the prepared directional heat-absorbing energy-saving film material into a film material tank 1, switching on a power supply line, opening a valve 3, starting a film material pump 2, enabling the film material to enter a film material conveying pipeline 4, heating the film material through a first heating layer 41 on the inner side wall of the film material conveying pipeline 4, and controlling the temperature of the film material to be 35-45 ℃;
s2, starting an air compressor 7 and a second heating layer 53 to work, controlling the pressure of the air compressor 7 to be 0.8-1Mpa, controlling the temperature of the second heating layer 53 to be 40-45 ℃, heating for 1-3min, heating the surface of a heat absorption tube or a heat absorption pipe through the second heating layer 53 to enable the surface temperature of the heat absorption tube or the heat absorption pipe to be close to the temperature of a film material, and then starting the birth application work;
step S3, under the action of air flow of an air compressor 7, a membrane material entering the membrane material conveying pipeline 4 from the membrane material tank 1 is firstly subjected to a membrane material chamber 51, then is uniformly spread on a steel wool birth coating 54 through filtration of a filter layer 52 and heating of a second heating layer 53, and finally is spread on the surface of a heat cylinder or a heat absorption pipe through the steel wool birth coating 54, and when the temperature in a hearth of a boiler or a heating furnace is 200-250 ℃, a solidified ceramic membrane can be formed by orientating the heat absorption membrane material.
Claims (3)
1. Directional heat absorption energy-saving membrane material is born and is applied ware, its characterized in that includes: the device comprises a membrane material tank for holding a membrane material, a membrane material conveying pipeline arranged at the bottom of the membrane material tank and connected with the membrane material tank through a membrane material pump and a valve, a birth application head connected with one end of the membrane material conveying pipeline, and a hand handle arranged at the other end of the membrane material conveying pipeline and used for holding; the inner side wall of the film material conveying pipeline is provided with a first heating layer, and the first heating layer is used for heating the film material in the film material conveying pipeline; a temperature sensor is also arranged on the membrane material conveying pipeline and is used for monitoring the temperature of the membrane material; an air compressor is externally connected to one end, close to the handheld handle, of the membrane material conveying pipeline; the air compressor is provided with a pressure gauge, so that the pressure of the membrane material during the birth and the application is controlled within a reasonable range; the birth application head is of a semicircular structure and comprises a membrane material chamber communicated with a membrane material conveying pipeline, a filter layer arranged on the outer side of the membrane material chamber, a second heating layer arranged on the outer side of the filter layer and used for heating the surface of the heat absorption cylinder or the heat absorption pipe, and a steel wool birth coating arranged on the outer side of the second heating layer; the handheld handle is internally provided with a PLC control module, and the PLC control module is used for controlling the start and stop of the first heating layer according to the temperature monitored by the temperature sensor and simultaneously controlling the start of the second heating layer; the bottom of the hand-held handle is externally connected with a power line for supplying power to the birth applicator; the side wall of the hand-held handle is also provided with a temperature regulator which is connected with the PLC control module and used for regulating the birth temperature;
the membrane material is prepared by mixing 20-55% of crystalline manganese oxide, 5-25% of tantalum carbide, 5-10% of hafnium carbide, 2-20% of fluorine crystal mica, 5-30% of crystalline ferric oxide, 10-30% of purified water and 10-20% of inorganic high-temperature-resistant liquid glue by the total weight of solid materials with 100-250 meshes.
2. The directional heat absorbing and energy saving membrane birth applicator of claim 1, wherein the birth applicator head is of concave semi-circular structure or convex semi-circular structure.
3. The method for carrying out birth application by adopting the directional heat-absorbing and energy-saving film birth applicator as claimed in claim 1, which is characterized by comprising the following steps:
s1, pouring the prepared directional heat-absorbing energy-saving film material into a film material tank, switching on a power supply line, opening a valve, starting a film material pump to enable the film material to enter a film material conveying pipeline, heating the film material through a first heating layer on the inner side wall of the film material conveying pipeline, and controlling the temperature of the film material to be 35-45 ℃;
s2, starting an air compressor and a second heating layer to work, controlling the pressure of the air compressor to be 0.8-1Mpa, controlling the temperature of the second heating layer to be 40-45 ℃, heating for 1-3min, heating the surface of a heat absorption cylinder or a heat absorption pipe through the second heating layer to enable the surface temperature of the heat absorption cylinder or the heat absorption pipe to be close to the temperature of a film material, and then starting the birth application work;
and S3, under the action of air flow of an air compressor, a membrane material entering the membrane material conveying pipeline from the membrane material tank is firstly subjected to a membrane material chamber, then is uniformly spread on a steel wool birth coating layer through the filtration of a filter layer and the heating of a second heating layer, and finally is spread on the surface of a heat cylinder or a heat absorption pipe through the steel wool birth coating layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810322002.0A CN108378535B (en) | 2018-04-11 | 2018-04-11 | Directional heat-absorbing energy-saving membrane material birth applicator and birth application method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810322002.0A CN108378535B (en) | 2018-04-11 | 2018-04-11 | Directional heat-absorbing energy-saving membrane material birth applicator and birth application method |
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| Publication Number | Publication Date |
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| CN108378535A CN108378535A (en) | 2018-08-10 |
| CN108378535B true CN108378535B (en) | 2023-09-19 |
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Citations (6)
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|---|---|---|---|---|
| CN1154398A (en) * | 1995-11-02 | 1997-07-16 | 川崎制铁株式会社 | High temperature refractory material applying apparatus for wall of coking chamber in coke battery |
| CN103861756A (en) * | 2014-03-10 | 2014-06-18 | 航天材料及工艺研究所 | Automatic spraying device for preparing coating of thrust chamber of engine |
| CN104485119A (en) * | 2013-06-24 | 2015-04-01 | 希捷科技有限公司 | Devices including at least one adhesion layer and methods of forming adhesion layers |
| CN105860612A (en) * | 2016-06-14 | 2016-08-17 | 安徽华光光电材料科技集团有限公司 | Energy-saving paint resistant to high temperature and high infrared radiation and preparation method thereof |
| CN206325803U (en) * | 2016-12-23 | 2017-07-14 | 杜延明 | A kind of spraying hanging tool for making full use of coating |
| CN107617539A (en) * | 2017-09-22 | 2018-01-23 | 东风本田汽车有限公司 | The weight feed control system and method for a kind of high viscosity material |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7707961B2 (en) * | 2005-08-12 | 2010-05-04 | Tmc-Ip, Llc | Apparatus for applying chemical coatings |
| CN208371208U (en) * | 2018-04-11 | 2019-01-15 | 吉林省光大节能技术有限责任公司 | Orient heat absorption energy-saving membrane material birth applicator |
-
2018
- 2018-04-11 CN CN201810322002.0A patent/CN108378535B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1154398A (en) * | 1995-11-02 | 1997-07-16 | 川崎制铁株式会社 | High temperature refractory material applying apparatus for wall of coking chamber in coke battery |
| CN104485119A (en) * | 2013-06-24 | 2015-04-01 | 希捷科技有限公司 | Devices including at least one adhesion layer and methods of forming adhesion layers |
| CN103861756A (en) * | 2014-03-10 | 2014-06-18 | 航天材料及工艺研究所 | Automatic spraying device for preparing coating of thrust chamber of engine |
| CN105860612A (en) * | 2016-06-14 | 2016-08-17 | 安徽华光光电材料科技集团有限公司 | Energy-saving paint resistant to high temperature and high infrared radiation and preparation method thereof |
| CN206325803U (en) * | 2016-12-23 | 2017-07-14 | 杜延明 | A kind of spraying hanging tool for making full use of coating |
| CN107617539A (en) * | 2017-09-22 | 2018-01-23 | 东风本田汽车有限公司 | The weight feed control system and method for a kind of high viscosity material |
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| CN108378535A (en) | 2018-08-10 |
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