CN108373546A - 一种具有活性炭吸附功能的pvc板的制备方法 - Google Patents

一种具有活性炭吸附功能的pvc板的制备方法 Download PDF

Info

Publication number
CN108373546A
CN108373546A CN201610896869.8A CN201610896869A CN108373546A CN 108373546 A CN108373546 A CN 108373546A CN 201610896869 A CN201610896869 A CN 201610896869A CN 108373546 A CN108373546 A CN 108373546A
Authority
CN
China
Prior art keywords
adsorption function
parts
pvc board
preparation
active charcoal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610896869.8A
Other languages
English (en)
Inventor
曾海林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201610896869.8A priority Critical patent/CN108373546A/zh
Publication of CN108373546A publication Critical patent/CN108373546A/zh
Pending legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04—Coating
    • C08J7/0427—Coating with only one layer of a composition containing a polymer binder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/34—Silicon-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
    • C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
    • C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10—Inorganic adsorbents
    • B01D2253/102—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2257/00—Components to be removed
    • B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708—Volatile organic compounds V.O.C.'s
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04—Condensation polymers of aldehydes or ketones with phenols only
    • C08J2461/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种具有活性炭吸附功能的PVC板的制备方法，原料包括：热固性酚醛树脂、乙醇、活性炭、去离子水、表面活性剂、硅藻土、PVC树脂粉末；制备步骤包括首先制备具有吸附功能的基料，然后制备PVC薄膜，再将具有吸附功能的基料均匀涂于薄膜的上表面，经压板机压制成板。采用上述技术方案，本发明的本发明的具有活性炭吸附功能的PVC板的制备方法，工艺步骤简单，方便生产，只需要简单的设备就能够制造出具有环保效果的PVC板，并且工艺过程中无需高温步骤，不会对活性炭造成损坏，确保活性炭物质的良好吸附效果。

Description

一种具有活性炭吸附功能的PVC板的制备方法
技术领域
本发明涉及一种具有活性炭吸附功能的PVC板的制备方法，属于环保板材技术领域。
背景技术
家具使人们日常生活、从事生产实践和开展社会活动必不可少的一类器具。家具也跟随时代的脚步不断发展创新，到如今门类繁多，用料各异，品种齐全，用途不一，是家庭生活不可缺少的部分之一。因此，家具的材料选择至关重要，不仅关乎家具质量，而且还影响着室内环境。如果不采用环保材质，则有可能对室内环境的污染，而通常的做法是采用活性炭对室内有害气体进行吸附。而单独采用活性炭进行室内有害气体吸附的方式不仅增加了活性炭的使用成本，同时也比较不便。因此，有必要设计一种具有活性炭吸附功能的PVC板，在使用这种PVC板制造家具后能够直接对室内有害气体进行吸附。
发明内容
因此，本发明的目的在于克服现有技术中的缺陷，提供一种具有活性炭吸附功能的PVC板的制备方法。
为了实现上述目的，本发明的一种具有活性炭吸附功能的PVC板的制备方法，原料按照质量份数比包括：
热固性酚醛树脂 15份；
乙醇 60份；
活性炭 35份；
去离子水 150份；
表面活性剂 15份；
硅藻土 2份；
PVC树脂粉末 200份；
所述具有活性炭吸附功能的PVC板的制备方法包括以下步骤：
1）将热固性酚醛树脂加入到乙醇当中，充分搅拌至热固性酚醛树脂全部溶解，得到酚醛树脂乙醇溶液；
2）将去离子水加热至50℃后，将活性炭以及步骤1中得到的酚醛树脂乙醇溶液加入其中，充分搅拌制得浆体；
3）将步骤2得到的浆体在150℃环境下负压干燥后，研磨成粉；
4）将步骤3得到的粉料与表面活性剂、硅藻土加入至搅拌釜充分混合、搅拌，再加热至150℃，保温时间为10～12小时，得到具有吸附功能的基料；
5）将PVC树脂粉末熔化并挤出厚度为0.5mm的厚膜，经过风冷后进行热水浴沸水加热，再经过定型筒横向吹胀形成厚度为0.25mm的薄膜；
6）将步骤4得到的具有吸附功能的基料均匀涂于步骤5得到的薄膜的上表面，涂完后保持于50℃进行烘干，烘干时间为30min，制得PVC树脂薄膜层；
7）将若干层PVC树脂薄膜层进行叠放后经压板机压制成板。
采用上述技术方案，本发明的具有活性炭吸附功能的PVC板的制备方法，在PVC板内均匀设置有具有活性炭的吸附功能的基料，从而能够有效吸附室内甲醛、CO等有害气体，保证室内环境的良好。本发明的本发明的具有活性炭吸附功能的PVC板的制备方法，工艺步骤简单，方便生产，只需要简单的设备就能够制造出具有环保效果的PVC板，并且工艺过程中无需高温步骤，不会对活性炭造成损坏，确保活性炭物质的良好吸附效果。
具体实施方式
以下通过具体实施方式对本发明作进一步的详细说明。
本实施例提供一种具有活性炭吸附功能的PVC板的制备方法，原料按照质量份数比包括：
热固性酚醛树脂 15份；
乙醇 60份；
活性炭 35份；
去离子水 150份；
表面活性剂 15份；
硅藻土 2份；
PVC树脂粉末 200份；
所述具有活性炭吸附功能的PVC板的制备方法包括以下步骤：
1）将热固性酚醛树脂加入到乙醇当中，充分搅拌至热固性酚醛树脂全部溶解，得到酚醛树脂乙醇溶液；
2）将去离子水加热至50℃后，将活性炭以及步骤1中得到的酚醛树脂乙醇溶液加入其中，充分搅拌制得浆体；
3）将步骤2得到的浆体在150℃环境下负压干燥后，研磨成粉；
4）将步骤3得到的粉料与表面活性剂、硅藻土加入至搅拌釜充分混合、搅拌，再加热至150℃，保温时间为10～12小时，得到具有吸附功能的基料；
5）将PVC树脂粉末熔化并挤出厚度为0.5mm的厚膜，经过风冷后进行热水浴沸水加热，再经过定型筒横向吹胀形成厚度为0.25mm的薄膜；
6）将步骤4得到的具有吸附功能的基料均匀涂于步骤5得到的薄膜的上表面，涂完后保持于50℃进行烘干，烘干时间为30min，制得PVC树脂薄膜层；
7）将若干层PVC树脂薄膜层进行叠放后经压板机压制成板。
采用上述技术方案，本发明的具有活性炭吸附功能的PVC板的制备方法，在PVC板内均匀设置有具有活性炭的吸附功能的基料，从而能够有效吸附室内甲醛、CO等有害气体，保证室内环境的良好。本发明的本发明的具有活性炭吸附功能的PVC板的制备方法，工艺步骤简单，方便生产，只需要简单的设备就能够制造出具有环保效果的PVC板，并且工艺过程中无需高温步骤，不会对活性炭造成损坏，确保活性炭物质的良好吸附效果。
显然，上述实施例仅是为清楚地说明所作的举例，而并非对实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。

Claims (1)

1.一种具有活性炭吸附功能的PVC板的制备方法，其特征在于，原料按照质量份数比包括：
热固性酚醛树脂 15份；
乙醇 60份；
活性炭 35份；
去离子水 150份；
表面活性剂 15份；
硅藻土 2份；
PVC树脂粉末 200份；
所述具有活性炭吸附功能的PVC板的制备方法包括以下步骤：
1）将热固性酚醛树脂加入到乙醇当中，充分搅拌至热固性酚醛树脂全部溶解，得到酚醛树脂乙醇溶液；
2）将去离子水加热至50℃后，将活性炭以及步骤1中得到的酚醛树脂乙醇溶液加入其中，充分搅拌制得浆体；
3）将步骤2得到的浆体在150℃环境下负压干燥后，研磨成粉；
4）将步骤3得到的粉料与表面活性剂、硅藻土加入至搅拌釜充分混合、搅拌，再加热至150℃，保温时间为10～12小时，得到具有吸附功能的基料；
5）将PVC树脂粉末熔化并挤出厚度为0.5mm的厚膜，经过风冷后进行热水浴沸水加热，再经过定型筒横向吹胀形成厚度为0.25mm的薄膜；
6）将步骤4得到的具有吸附功能的基料均匀涂于步骤5得到的薄膜的上表面，涂完后保持于50℃进行烘干，烘干时间为30min，制得PVC树脂薄膜层；
7）将若干层PVC树脂薄膜层进行叠放后经压板机压制成板。
CN201610896869.8A 2016-10-14 2016-10-14 一种具有活性炭吸附功能的pvc板的制备方法 Pending CN108373546A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610896869.8A CN108373546A (zh) 2016-10-14 2016-10-14 一种具有活性炭吸附功能的pvc板的制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610896869.8A CN108373546A (zh) 2016-10-14 2016-10-14 一种具有活性炭吸附功能的pvc板的制备方法

Publications (1)

Publication Number Publication Date
CN108373546A true CN108373546A (zh) 2018-08-07

Family

ID=63015039

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610896869.8A Pending CN108373546A (zh) 2016-10-14 2016-10-14 一种具有活性炭吸附功能的pvc板的制备方法

Country Status (1)

Country Link
CN (1) CN108373546A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109776996A (zh) * 2018-12-17 2019-05-21 滁州市宏源喷涂有限公司 一种具有活性炭吸附功能的pvc板的制备方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10275749A (ja) * 1997-03-31 1998-10-13 Kyocera Corp 固形状活性炭及びその製造方法及びこれを用いた電気二重層コンデンサー
CN101173093A (zh) * 2007-10-22 2008-05-07 神采时尚事业股份有限公司 一种多功能的混合物、聚四氟乙烯薄膜及其制备方法
CN101208397A (zh) * 2005-06-24 2008-06-25 三菱化学株式会社 涂布用组合物及其制造方法和树脂成型体及其制造方法
CN101293197A (zh) * 2008-06-05 2008-10-29 华东理工大学 一种吸附co2用超级活性炭粉体的成型方法
CN104775587A (zh) * 2015-03-24 2015-07-15 江苏北台壁纸实业有限公司 一种绿色无污染除甲醛的pvc壁纸

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10275749A (ja) * 1997-03-31 1998-10-13 Kyocera Corp 固形状活性炭及びその製造方法及びこれを用いた電気二重層コンデンサー
CN101208397A (zh) * 2005-06-24 2008-06-25 三菱化学株式会社 涂布用组合物及其制造方法和树脂成型体及其制造方法
CN101173093A (zh) * 2007-10-22 2008-05-07 神采时尚事业股份有限公司 一种多功能的混合物、聚四氟乙烯薄膜及其制备方法
CN101293197A (zh) * 2008-06-05 2008-10-29 华东理工大学 一种吸附co2用超级活性炭粉体的成型方法
CN104775587A (zh) * 2015-03-24 2015-07-15 江苏北台壁纸实业有限公司 一种绿色无污染除甲醛的pvc壁纸

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
方健等: "《功能性包装材料》", 31 August 2015 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109776996A (zh) * 2018-12-17 2019-05-21 滁州市宏源喷涂有限公司 一种具有活性炭吸附功能的pvc板的制备方法

Similar Documents

Publication Publication Date Title
CN1833837A (zh) 一种甲醛消除剂及其制备方法
CN103951843B (zh) 一种耐挤压、防火和超疏水海绵的制备方法
CN104609420A (zh) 稻壳基活性炭的制备方法
CN107456948A (zh) 一种空气净化用石墨烯复合活性炭的制备方法
CN1686712A (zh) 丙烯酸涂布膜及其制造方法
CN103740324B (zh) 一种人造板用胶粘剂及其制备方法和应用
CN103072157B (zh) 一种生态无醛细木工板
CN107552017A (zh) Zif‑67@cc复合吸附材料的制备方法及其在吸附净化处理含甲基橙废水中的应用
CN204585175U (zh) 一种pcb板真空吸附平台
CN108373546A (zh) 一种具有活性炭吸附功能的pvc板的制备方法
CN101653618A (zh) 一种甲醛去除剂及其制备方法
CN111439943A (zh) 环保建材、及其具有的纳米孔隙水溶液添加剂的制备方法
CN105198019A (zh) 一种生活污水处理剂及其制作方法
CN106368076B (zh) 高阻隔复合食品包装膜及其制备方法
CN111545163A (zh) 一种用于重金属废水处理的吸附剂及制备方法
CN103285820A (zh) 用于脱除空气中甲醛的吸附剂及其制备方法
CN105034107A (zh) 一种含氢氧化物复合木材的制备方法
CN106518019A (zh) 一种用于治理挥发性有机物的高性能陶瓷膜
CN103966852A (zh) 一种能释放活性负氧离子的布料
CN209495535U (zh) 一种基于太阳能背板玻璃加工的多腔体烘干装置
WO2018076578A1 (zh) 一种二氧化钛基合成纸的制备方法
CN104401163B (zh) 一种基于废弃竹材的炭雕产品的生产方法
CN104947898A (zh) 一种除甲醛墙纸及其制备方法
CN110449129A (zh) 一种无患子残渣制备水热炭的方法及其应用
CN104258815B (zh) 一种用于苯系物气相消除的吸附材料及其制备方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20180807