CN108372703A - The Automatic Production System of aeroge thermal insulating coiled material - Google Patents
The Automatic Production System of aeroge thermal insulating coiled material Download PDFInfo
- Publication number
- CN108372703A CN108372703A CN201810392362.8A CN201810392362A CN108372703A CN 108372703 A CN108372703 A CN 108372703A CN 201810392362 A CN201810392362 A CN 201810392362A CN 108372703 A CN108372703 A CN 108372703A
- Authority
- CN
- China
- Prior art keywords
- base material
- aerogel particle
- winding pipe
- thermal insulating
- bucket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
Abstract
The present invention relates to thermal insulating coiled material fields, more particularly to the Automatic Production System of aeroge thermal insulating coiled material, including base material unreeling machine, hot composite box set on base material unreeling machine rear end, collection bucket and conveyer belt set on hot composite box bottom, coiled material can be imported hot multiple unit tube by the Automatic Production System of the aeroge thermal insulating coiled material in this example, and wound, hot composite aerogel particle, the operations such as discharging, overall process is automatically brought into operation, technique is simplified, production efficiency is high, while being recycled to aerogel particle, and effectively saving raw material reduces production cost.
Description
Technical field
The present invention relates to thermal insulating coiled material field more particularly to the Automatic Production Systems of aeroge thermal insulating coiled material.
Background technology
Aeroge thermal insulating coiled material is a kind of emerging thermal insulation material, and aeroge thermal insulation material has numerous in use
Advantage is such as：Stable chemical property, superior heat-proof quality, good mechanical characteristic, sound insulation damping performance etc. are a kind of novel
Environment protection health hitech materials.
The existing aeroge thermal insulating coiled material mode of production is all first to prepare aerosil glue, then soaks base material
Enter in it, this mode production process is complex, low production efficiency.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, a kind of aeroge heat preservation is provided
The Automatic Production System of coiled material.
The present invention is to be achieved by the following technical programs：
The Automatic Production System of aeroge thermal insulating coiled material, including base material unreeling machine, the heat for being set to base material unreeling machine rear end are multiple
Mould assembling body is set to the collection bucket and conveyer belt of hot composite box bottom, wherein
The base material unreeling machine unreels coiled base material, and imports hot composite box；
The hot composite box front end is provided with base material entrance, and rear end is equipped with chamber door；
The rolling-up mechanism for winding base material is equipped in the hot composite box, the rolling-up mechanism includes being located at both sides
Winding pipe, drive the winding pipe motor of winding pipe rotation and drive winding pipe motor, winding pipe translation flat-removing air cyclinder；Both sides
Flat-removing air cyclinder respectively drive winding pipe and winding pipe motor relative translation；The winding pipe is provided with the card for blocking base material
Mouthful；
The pressing plate of the hot composite box constant tilt setting；
The conveyer belt includes the first conveyer belt being set in hot composite box and the second conveyer belt on the outside of chamber door；
There is first conveyer belt multi-ribbon being separated from each other, aerogel particle to fall into collection bucket by the gap between each band.
It is equipped with aerogel particle blanking mechanism above the winding pipe, aerogel particle is uniformly scattered to base material.
It is dropped down onto in collection bucket by the aerogel particle slid on base material, the collection bucket is tapered bucket, collection bucket bottom tool
There are discharge nozzle, discharge nozzle to be equipped with solenoid valve, collection bucket top is respectively provided with perception aerogel particle and accumulates the first of thickness
Sensor and second sensor, first sensor position are higher than second sensor；
The chamber door is the lifting chamber door pushed by cylinder.
The pressing plate along base material wind after institute be arranged at the tangential direction of cylinder, and close to winding the base material that finishes.
The aerogel particle blanking mechanism includes aerogel particle bucket and the airsetting that is connected on the downside of aerogel particle bucket
Jiao Kelifenbuzui, the aerogel particle distribution mouth and base material are wide, and are uniformly provided with plurality of rows of material-dropping hole, blanking pore size distribution
It is involved in winding pipe position in base material and winds the top of pipe.
The aerogel particle bucket is equipped with 3rd sensor, and the aerogel particle bucket is connected with automatic feed mechanism, institute
It includes the feeding tube being connected to aerogel particle bucket to state automatic feed mechanism, is set to the air-introduced machine and storage bin hopper of feeding tube.
The winding pipe front end is equipped with the conveying rolls that bayonet is imported for the base material front end after unreeling.
It is high temperature and high pressure environment inside the hot composite box, the hot composite box outer wall is fixed with thermal insulation board, described
Hot composite box inner wall is equipped with heating device.
The beneficial effects of the invention are as follows：
Coiled material can be imported hot multiple unit tube by the Automatic Production System of the aeroge thermal insulating coiled material in this example, and be received
Operations, the overall processes such as volume, hot composite aerogel particle, discharging are automatically brought into operation, and technique is simplified, and production efficiency is high, while to airsetting
Glue particle is recycled, and effectively saving raw material reduces production cost.
Description of the drawings
Fig. 1 is the internal structure schematic diagram of the present invention.
Fig. 2 is the internal structure schematic diagram of present invention when base material is not involved in.
Fig. 3 is the rolling-up mechanism overlooking structure diagram of the present invention.
Fig. 4 is the first conveyer belt overlooking structure diagram of the present invention.
Fig. 5 is the automatic feed mechanism attachment structure schematic diagram of the present invention.
In figure：1. base material unreeling machine, 2. hot composite boxes, 3. base materials, 4. winding pipes, 5. aerogel particle buckets, 6. airsettings
Jiao Kelifenbuzui, 7. winding pipe motors, 8. flat-removing air cyclinders, 9. bayonets, 10. conveying rolls, 11. base material entrances, 12. chamber doors,
13. pressing plate, 14. first conveyer belts, 15. second conveyer belts, 16. collection buckets, 17. bands, 18. discharge nozzles, 19. first sensors,
20. second sensor, 21. feeding tubes, 22. air-introduced machines, 23. storage bin hoppers.
Specific implementation mode
In order to make those skilled in the art more fully understand technical scheme of the present invention, below in conjunction with the accompanying drawings and most
The present invention is described in further detail for good embodiment.
As shown, the present invention includes base material unreeling machine 1, it is set to the hot composite box 2 of base material unreeling machine rear end, is set to heat
The collection bucket 16 and conveyer belt of composite box bottom, wherein
Base material unreeling machine unreels coiled base material 3, and imports hot composite box；
The hot composite box front end is provided with base material entrance 11, and rear end is equipped with chamber door 12；
The rolling-up mechanism for winding base material is equipped in the hot composite box, rolling-up mechanism includes the receipts positioned at both sides
Pipe crimping 4 drives the winding pipe motor 7 of winding pipe rotation and the flat-removing air cyclinder 8 of drive winding pipe motor, winding pipe translation；Both sides
Flat-removing air cyclinder respectively drive winding pipe and winding pipe motor relative translation；The winding pipe is provided with the bayonet for blocking base material
9；
The pressing plate 13 of the hot composite box constant tilt setting；
The conveyer belt includes the first conveyer belt 14 being set in hot composite box and the second transmission on the outside of chamber door
Band 15；There is first conveyer belt multi-ribbon being separated from each other, aerogel particle to fall into collection bucket by the gap between each band.
It is equipped with aerogel particle blanking mechanism above the winding pipe, aerogel particle is uniformly scattered to base material.
It is dropped down onto in collection bucket by the aerogel particle slid on base material, the collection bucket is tapered bucket, collection bucket bottom tool
There is a discharge nozzle 18, discharge nozzle is equipped with solenoid valve, and collection bucket top is respectively provided with that perception aerogel particle accumulates thickness
One sensor 19 and second sensor 20, first sensor position are higher than second sensor；
There is high temperature and pressure in hot composite box, enable to aerogel particle approximation to melt and there is mobility, in base
Silica aerogel particles are sprinkled by material while winding so that silica aerogel particles are involved in base material, and in height
Warm high pressure effect is compound with base material heat.Base material can be the thermostable heat insulations materials such as felt.
Preferably, winding pipe front end is equipped with the conveying rolls that bayonet 10 is imported for the base material front end after unreeling.
Base material after unreeling imports in heating compartment, and heating compartment correspondence, which is reserved with, to be provided with, and the free end of base material passes through defeated
It send two pairs of rollers to import on the inside of the bayonet of winding pipe, then winds pipe rotation, bayonet blocks base material front end, and doubling winding pipe is so that base
Material is wound；
The winding pipe motor of both sides moves synchronously, and flat-removing air cyclinder base material complete wind-up operation after, movable end drive
The winding pipe of both sides is located remotely from each other, so that winding pipe rolls up interior extraction from base material, completes discharging.Base material volume after discharging drops down onto
First conveyer belt, the position of the first conveyer belt roll up with close to base material, can steadily fall, then transport heating by chamber door
Babinet, and conveyed by the second conveyer belt.
Preferably, chamber door is the lifting chamber door pushed by cylinder.Heating compartment is equipped with the card frame of chamber door, has on the inside of card frame
There are U-shaped fluting, heater box badge to cooperate in U-shaped fluting and realize sealing.And the movable end of cylinder is connect with chamber door, is driven
The lifting of chamber door.
Specifically, the pressing plate along base material wind after institute at the tangential direction setting of cylinder, and finished close to winding
Base material.The base material end completed is wound when going to press plate position, since pressing plate is tangentially arranged, so when base material end
When being moved to press plate position, by the pressure generated is contacted with pressing plate, aeroge has viscosity so that base material for the free end at end
End can be attached at base material volume outer surface.It is such as not provided with pressing plate, then the end of base material can not effectively fit in base material volume
Surface influences the compound of base material end and aeroge.
Aerogel particle is uniformly scattered to base material by aerogel particle blanking mechanism.Aerogel particle blanking mechanism packet
The aerogel particle distribution mouth 6 for including aerogel particle bucket 5 and being connected on the downside of aerogel particle bucket, the aerogel particle distribution
Mouth is wide with base material, and is uniformly provided with plurality of rows of material-dropping hole, and material-dropping hole is distributed in base material and is involved in winding pipe position and winds pipe
Top.
The aerogel particle that base material is wound, and is scattered by winding pipe is distributed in the position that base material is involved in winding pipe so that gas
Gel can be distributed in base material inner surface, also the top of distribution and winding pipe, i.e., can fall in the base material outer surface spooled, by
This realization divides equally cloth aerogel particle to base material bilateral so that aerogel particle and the better thermal of base material.
Aerogel particle under high temperature and pressure has stronger mobility, therefore being capable of stable heap in tapered bucket bottom
Known capacitance type sensor or ultrasonic sensor can be selected in product, first sensor and second sensor, respectively detection product
The aerogel particle height deposited.
When aerogel particle height reaches second sensor position, second sensor detects its height, and controls electricity
The discharge nozzle of magnet valve exports aerogel particle, is achieved in discharging；When there are many certain aerogel particle amount of falling, so that reaching
To first sensor position when, first sensor detects its height, and the discharge nozzle of control solenoid valve exports airsetting in time
Glue particle, the excessive height for preventing aerogel particle from accumulating, influences the normal production of upper part, plays the role of storage early warning.
Preferably, it is high temperature and high pressure environment inside the hot composite box, the hot composite box outer wall is fixed with heat preservation
Plate, the hot composite box inner wall are equipped with heating device.
Preferably, the aerogel particle bucket is equipped with 3rd sensor, and the aerogel particle bucket is connected with automatic charging
Mechanism, the automatic feed mechanism include the feeding tube 21 being connected to aerogel particle bucket, be set to feeding tube air-introduced machine 22 and
Storage bin hopper 23.
Known capacitance type sensor or ultrasonic sensor can be selected in 3rd sensor, detects in aerogel particle bucket
Aerogel particle height.When it is less than preset value, air-introduced machine draws the aerogel particle to prestore in storage bin hopper by feeding tube
Enter aerogel particle bucket, storage bin hopper can also be connected to discharge nozzle.
Coiled material can be imported hot multiple unit tube by the Automatic Production System of the aeroge thermal insulating coiled material in this example, and be received
Operations, the overall processes such as volume, hot composite aerogel particle, discharging are automatically brought into operation, and technique is simplified, and production efficiency is high, while to airsetting
Glue particle is recycled, and effectively saving raw material reduces production cost.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (7)
1. the Automatic Production System of aeroge thermal insulating coiled material, which is characterized in that including base material unreeling machine, after being set to base material unreeling machine
The hot composite box at end is set to the collection bucket and conveyer belt of hot composite box bottom, wherein
The base material unreeling machine unreels coiled base material, and imports hot composite box；
The hot composite box front end is provided with base material entrance, and rear end is equipped with chamber door；
The rolling-up mechanism for winding base material is equipped in the hot composite box, the rolling-up mechanism includes the receipts positioned at both sides
Pipe crimping drives the winding pipe motor of winding pipe rotation and the flat-removing air cyclinder of drive winding pipe motor, winding pipe translation；It puts down both sides
It moves cylinder and respectively drives winding pipe and winding pipe motor relative translation；The winding pipe is provided with the bayonet for blocking base material；
The pressing plate of the hot composite box constant tilt setting；
The conveyer belt includes the first conveyer belt being set in hot composite box and the second conveyer belt on the outside of chamber door；It is described
There is first conveyer belt the multi-ribbon being separated from each other, aerogel particle to fall into collection bucket by the gap between each band.
It is equipped with aerogel particle blanking mechanism above the winding pipe, aerogel particle is uniformly scattered to base material.
It is dropped down onto in collection bucket by the aerogel particle slid on base material, the collection bucket is tapered bucket, and collection bucket bottom has
Expects pipe, discharge nozzle are equipped with solenoid valve, and collection bucket top is respectively provided with the first sensing that perception aerogel particle accumulates thickness
Device and second sensor, first sensor position are higher than second sensor.
2. the Automatic Production System of aeroge thermal insulating coiled material according to claim 1, which is characterized in that the chamber door is logical
Cross the lifting chamber door of cylinder promotion.
3. the Automatic Production System of aeroge thermal insulating coiled material according to claim 2, which is characterized in that the pressing plate is along base
Institute is arranged at the tangential direction of cylinder after material is wound, and close to winding the base material that finishes.
4. the Automatic Production System of aeroge thermal insulating coiled material according to claim 3, which is characterized in that the aeroge
Grain blanking mechanism includes aerogel particle bucket and the aerogel particle being connected on the downside of aerogel particle bucket distribution mouth, the airsetting
Jiao Kelifenbuzui is wide with base material, and is uniformly provided with plurality of rows of material-dropping hole, and material-dropping hole is distributed in base material and is involved in winding pipe position
And the top of winding pipe.
5. the Automatic Production System of aeroge thermal insulating coiled material according to claim 4, which is characterized in that the aeroge
Grain bucket is equipped with 3rd sensor, and the aerogel particle bucket is connected with automatic feed mechanism, the automatic feed mechanism include with
The feeding tube of aerogel particle bucket connection, is set to the air-introduced machine and storage bin hopper of feeding tube.
6. the Automatic Production System of aeroge thermal insulating coiled material according to claim 5, which is characterized in that before the winding pipe
End is equipped with the conveying rolls that bayonet is imported for the base material front end after unreeling.
7. the Automatic Production System of aeroge thermal insulating coiled material according to claim 6, which is characterized in that the hot multiple unit tube
Internal portion is high temperature and high pressure environment, and the hot composite box outer wall is fixed with thermal insulation board, and the hot composite box inner wall, which is equipped with, to be added
Thermal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810392362.8A CN108372703A (en) | 2018-04-27 | 2018-04-27 | The Automatic Production System of aeroge thermal insulating coiled material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810392362.8A CN108372703A (en) | 2018-04-27 | 2018-04-27 | The Automatic Production System of aeroge thermal insulating coiled material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108372703A true CN108372703A (en) | 2018-08-07 |
Family
ID=63032828
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810392362.8A Pending CN108372703A (en) | 2018-04-27 | 2018-04-27 | The Automatic Production System of aeroge thermal insulating coiled material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110791900A (en) * | 2019-12-04 | 2020-02-14 | 天津朗华科技发展有限公司 | Aerogel heat preservation felt production facility |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6110316A (en) * | 1996-12-27 | 2000-08-29 | Dai Nippon Printing Co., Ltd. | Method and apparatus for curved-surface transfer |
| CN1799686A (en) * | 2005-11-18 | 2006-07-12 | 上海市纺织科学研究院 | SiO2 aerogel-bicomponent non-woven felt composite material for absorption and its manufacturing method |
| CN2933867Y (en) * | 2006-08-11 | 2007-08-15 | 蔡梦炎 | Double conveying belts device of glitter machine |
| CN206156424U (en) * | 2016-10-20 | 2017-05-10 | 百耐尔河北建材科技有限公司 | Waterproofing membrane rolling machine |
| CN208558574U (en) * | 2018-04-27 | 2019-03-01 | 天津中世恒业科技有限公司 | The Automatic Production System of aeroge thermal insulating coiled material |
-
2018
- 2018-04-27 CN CN201810392362.8A patent/CN108372703A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6110316A (en) * | 1996-12-27 | 2000-08-29 | Dai Nippon Printing Co., Ltd. | Method and apparatus for curved-surface transfer |
| CN1799686A (en) * | 2005-11-18 | 2006-07-12 | 上海市纺织科学研究院 | SiO2 aerogel-bicomponent non-woven felt composite material for absorption and its manufacturing method |
| CN2933867Y (en) * | 2006-08-11 | 2007-08-15 | 蔡梦炎 | Double conveying belts device of glitter machine |
| CN206156424U (en) * | 2016-10-20 | 2017-05-10 | 百耐尔河北建材科技有限公司 | Waterproofing membrane rolling machine |
| CN208558574U (en) * | 2018-04-27 | 2019-03-01 | 天津中世恒业科技有限公司 | The Automatic Production System of aeroge thermal insulating coiled material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110791900A (en) * | 2019-12-04 | 2020-02-14 | 天津朗华科技发展有限公司 | Aerogel heat preservation felt production facility |
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