CN108360265B - Special device for preparing down balls and preparation method of down balls - Google Patents
Special device for preparing down balls and preparation method of down balls Download PDFInfo
- Publication number
- CN108360265B CN108360265B CN201810273032.7A CN201810273032A CN108360265B CN 108360265 B CN108360265 B CN 108360265B CN 201810273032 A CN201810273032 A CN 201810273032A CN 108360265 B CN108360265 B CN 108360265B
- Authority
- CN
- China
- Prior art keywords
- drying
- preparation
- ball
- water
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M19/00—Treatment of feathers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Packages (AREA)
Abstract
The invention discloses a special device for preparing a badminton and a preparation method of the badminton, and the special device comprises a rack, a compression device, a wrapping and attaching device and a drying device, wherein the compression device, the wrapping and attaching device and the drying device are all fixedly arranged on the rack; the preparation of the down ball is completed through the steps of pretreatment of the down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping and drying of the down ball; according to the invention, the baffle is arranged at the upper end part of the channel, so that down feather obtained by compression in the outlet a can conveniently pass through the baffles at two sides to realize position limitation, and thus the binding agent is wrapped through the channel, the binding agent is placed in the solvent tank, and the down feather is wrapped through the baffle side; the invention can directly finish the preparation of the down ball by adopting the special device for preparing the down ball, has simple preparation method and is more convenient and faster to fill down.
Description
Technical Field
The invention relates to the field of textiles, in particular to a special device for preparing a down ball and a preparation method of the down ball.
Background
Along with the improvement of living standard, the wearing requirements of people are higher and higher, besides the requirement of meeting the basic requirement of keeping warm, people also want to improve the aesthetic feeling and show the personality through wearing, and especially for women, people need to purchase and prepare different types of clothes to participate in different activities and attend different occasions. Due to the low temperature in winter, the down jacket is a necessity for people to pass winter. However, the manufacturing process of the down jacket is really troublesome because the down jacket needs to be filled with the down, but once the filling process is uneven, the down jacket is uneven, and the overall heat preservation performance and the aesthetic property are greatly influenced.
Disclosure of Invention
Aiming at the defects and shortcomings of the prior art, the invention aims to provide a special device for preparing a badminton and a preparation method of the badminton, wherein the device is simple in structure, reasonable in design and convenient to use.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a badminton preparation isolated plant which innovation point lies in: the device comprises a rack, a compression device, a wrapping device and a drying device, wherein the compression device, the wrapping device and the drying device are all fixedly arranged on the rack, the compression device is fixedly arranged at the upper end part of the wrapping device, and the drying device is fixedly arranged at the lower end part of the wrapping device;
the compression device comprises a cylinder, a compression groove, an inlet and an outlet a, the compression groove is of a U-shaped groove structure, the end part of the compression groove side of the U-shaped groove structure is provided with the inlet, the end part of the compression groove bottom of the U-shaped groove structure is provided with the outlet a, the cylinder comprises a cylinder body and a piston, and the width of the piston is consistent with that of the compression groove.
Further, the wrapping device comprises a solvent groove, a channel, baffles and a cutting tool, wherein the solvent groove is of a U-shaped structure, the channel penetrates through the bottom end part of the solvent groove of the U-shaped structure, the left side and the right side of the upper end part of the channel are fixedly provided with the baffles, and the cutting tool is fixedly arranged on one side of the bottom end part of the channel.
Further, the baffle is flat cuboid structure, the baffle of flat cuboid structure carries out fixed connection through ball-type hinge and passageway upper end both sides.
Further, the drying device comprises a shell and a drying and conveying device, the drying and conveying device is symmetrically arranged at the inner end part of the shell, the drying and conveying device comprises a conveying belt, a drying pipe and a shaping groove, the shaping groove is fixedly arranged on the conveying belt, the drying pipe is fixedly arranged at the inner end part of the conveying belt, the shaping groove is a semicircular groove, the two symmetrical semicircular grooves form a circular shaping groove, and an outlet b is further formed in the bottom end part of the shell.
The invention also aims to disclose a preparation method of the badminton, which has the innovation points that: the preparation of the down ball is completed through the steps of pretreatment of the down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping and drying of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating and cooking, and then air-drying for later use;
(2) compression of down feather: placing the air-dried down feather in a compression tank in a special down feather ball preparation device, compressing the down feather through an air cylinder, and then discharging the down feather through an outlet a;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 7-15% of polyacrylamide, 10-30% of formaldehyde, 2-10% of dibutyl phthalate, 8-15% of polyethylene glycol, 6-20% of polyvinyl formal, 2-5% of high-energy refined fish oil, 1-5% of hydrochloric acid and 15-30% of deionized water by mass percentage;
(4) wrapping down: wrapping down feather by a water-soluble adhesive, moving down through a channel, and then cutting by a cutting tool;
(5) shaping of the badminton: the water-soluble adhesive is coated on the shaping groove, the cut down ball is shaped in the shaping groove, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove can finish the composition of the cutting surface of the cutting tool;
(6) drying: drying the down ball in the shaping groove through a drying pipe, and then taking out the down ball through an outlet b to finish the preparation of the down ball.
Further, the soaking time of the alkaline water in the step (1) is 60-66h, and the cooking temperature is 120-140 ℃.
The invention has the beneficial effects that:
(1) according to the down jacket garment, the down is wrapped by the adhesive through the compression device, the wrapping device and the drying device, and then the down is cut and dried to form a spherical down ball structure, so that the down jacket garment can be conveniently prepared in the later period.
(2) According to the invention, the drying pipe is arranged in the conveying belt, the fixed groove is arranged at the outer end part of the conveying belt, the integral shaping and drying of the whole ball body are realized through the fixed groove, and then the ball body is directly discharged through the outlet b, so that the required down ball is obtained.
(3) According to the invention, the baffle is arranged at the upper end part of the channel, so that down feather compressed in the outlet a can conveniently pass through the baffles at two sides to realize position limitation, the binding agent is wrapped through the channel, the binding agent is placed in the solvent tank, and the down feather is wrapped through the side of the baffle.
(4) The invention can directly finish the preparation of the down ball by adopting the special device for preparing the down ball, has simple preparation method and is more convenient and faster to fill down.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to specific embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, the overall structure of the device for preparing the badminton ball is schematically illustrated, and the device for preparing the badminton ball comprises a frame, a compression device 1, a wrapping device 2 and a drying device 3, wherein the compression device 1, the wrapping device 2 and the drying device 3 are all fixedly installed on the frame, the compression device 1 is fixedly installed at the upper end part of the wrapping device 2, and the drying device 3 is fixedly installed at the lower end part of the wrapping device 2;
the compression device 1 comprises a cylinder 11, a compression groove 12, an inlet 13 and an outlet a14, wherein the compression groove 12 is of a U-shaped groove structure, the end part of the compression groove 12 of the U-shaped groove structure is provided with the inlet 13, the end part of the compression groove 12 of the U-shaped groove structure is provided with the outlet a14, the cylinder 11 comprises a cylinder body and a piston, and the width of the piston is consistent with that of the compression groove 12.
The wrapping device 2 comprises a solvent tank 21, a channel 22, baffles 23 and cutting tools 24, wherein the solvent tank 21 is of a U-shaped structure, the channel 22 penetrates through the bottom end part of the solvent tank 21 of the U-shaped structure, the baffles 23 are fixedly arranged on the left side and the right side of the upper end part of the channel 22, the cutting tools 24 are fixedly arranged on one side of the bottom end part of the channel 22, and the cutting tools 24 realize the effect of timing cutting through a timing controller and ensure that the sizes of the cutting at each time are consistent.
The baffle 23 is a flat cuboid structure, and the baffle 23 of the flat cuboid structure is fixedly connected with two sides of the upper end part of the channel 22 through a spherical hinge. The invention realizes the position limitation by installing the baffle 23 at the upper end part of the channel 22, so that the down feather compressed in the outlet a14 passes through the baffles 23 at the two sides, thereby completing the wrapping of the adhesive through the channel, the adhesive is placed in the solvent tank 21, and the wrapping of the down feather is realized through the baffle 23 side.
The drying device 3 comprises a shell 31 and a drying and conveying device, the drying and conveying device is symmetrically arranged at the inner end part of the shell 31, the drying and conveying device comprises a conveying belt 32, a drying pipe 33 and a shaping groove 34, the shaping groove 34 is fixedly arranged on the conveying belt 32, the drying pipe 33 is fixedly arranged at the inner end part of the conveying belt 32, the shaping groove 34 is a semicircular groove, the two symmetrical semicircular grooves form a circular shaping groove 34, and an outlet b35 is further formed in the bottom end part of the shell 31. According to the invention, the drying pipe 33 is arranged in the conveyor belt 32, the fixing groove 34 is arranged at the outer end part of the conveyor belt 32, the whole ball is integrally fixed and dried through the fixing groove 34, and then the ball is directly discharged through the outlet b35, so that the required down ball is obtained.
According to the down jacket clothes, down is wrapped by the adhesive through the compression device 1, the wrapping device 2 and the drying device 3, and then the down is cut and dried to form a spherical down ball structure, so that the down jacket clothes can be prepared conveniently in the later period.
A preparation method of a down ball comprises the steps of pretreatment of down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping of the down ball and drying to finish the preparation of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating, cooking, and air-drying for later use, wherein the alkaline water soaking time is 60-66h, and the cooking temperature is 120-;
(2) compression of down feather: the air-dried down feather is placed in a compression tank 12 in a special down feather ball preparation device, the down feather is compressed through an air cylinder 11 and then discharged through an outlet a 14;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 7-15% of polyacrylamide, 10-30% of formaldehyde, 2-10% of dibutyl phthalate, 8-15% of polyethylene glycol, 6-20% of polyvinyl formal, 2-5% of high-energy refined fish oil, 1-5% of hydrochloric acid and 15-30% of deionized water by mass percentage;
(4) wrapping down: wrapping the down with a water soluble adhesive, moving down through the channel 22, and then cutting with a cutting blade 24;
(5) shaping of the badminton: the shaping groove 34 is coated with water-soluble adhesive, the cut down ball is shaped by the shaping groove 34, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove 34 can complete the composition of the cutting surface of the cutting tool 24;
(6) drying: the down ball in the shaping groove 34 is dried through the drying pipe 33, and then taken out through the outlet b35, completing the preparation of the down ball.
Example 1
A preparation method of a down ball comprises the steps of pretreatment of down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping of the down ball and drying to finish the preparation of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating, cooking, and air-drying for later use, wherein the alkaline water soaking time is 60 hours, and the cooking temperature is 120 ℃;
(2) compression of down feather: the air-dried down feather is placed in a compression tank 12 in a special down feather ball preparation device, the down feather is compressed through an air cylinder 11 and then discharged through an outlet a 14;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 10% of polyacrylamide, 20% of formaldehyde, 8% of dibutyl phthalate, 12% of polyethylene glycol, 15% of polyvinyl formal, 5% of high-energy refined fish oil, 2% of hydrochloric acid and 28% of deionized water by mass percentage;
(4) wrapping down: wrapping the down with a water soluble adhesive, moving down through the channel 22, and then cutting with a cutting blade 24;
(5) shaping of the badminton: the shaping groove 34 is coated with water-soluble adhesive, the cut down ball is shaped by the shaping groove 34, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove 34 can complete the composition of the cutting surface of the cutting tool 24;
(6) drying: the down ball in the shaping groove 34 is dried through the drying pipe 33, and then taken out through the outlet b35, completing the preparation of the down ball.
Example 2
A preparation method of a down ball comprises the steps of pretreatment of down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping of the down ball and drying to finish the preparation of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating, cooking, and air-drying for later use, wherein the alkaline water soaking time is 66 hours, and the cooking temperature is 140 ℃;
(2) compression of down feather: the air-dried down feather is placed in a compression tank 12 in a special down feather ball preparation device, the down feather is compressed through an air cylinder 11 and then discharged through an outlet a 14;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 15% of polyacrylamide, 25% of formaldehyde, 5% of dibutyl phthalate, 10% of polyethylene glycol, 15% of polyvinyl formal, 4% of high-energy refined fish oil, 1% of hydrochloric acid and 25% of deionized water by mass percentage;
(4) wrapping down: wrapping the down with a water soluble adhesive, moving down through the channel 22, and then cutting with a cutting blade 24;
(5) shaping of the badminton: the shaping groove 34 is coated with water-soluble adhesive, the cut down ball is shaped by the shaping groove 34, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove 34 can complete the composition of the cutting surface of the cutting tool 24;
(6) drying: the down ball in the shaping groove 34 is dried through the drying pipe 33, and then taken out through the outlet b35, completing the preparation of the down ball.
Example 3
A preparation method of a down ball comprises the steps of pretreatment of down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping of the down ball and drying to finish the preparation of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating, cooking, and air-drying for later use, wherein the alkaline water soaking time is 63h, and the cooking temperature is 130 ℃;
(2) compression of down feather: the air-dried down feather is placed in a compression tank 12 in a special down feather ball preparation device, the down feather is compressed through an air cylinder 11 and then discharged through an outlet a 14;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 8% of polyacrylamide, 27% of formaldehyde, 10% of dibutyl phthalate, 10% of polyethylene glycol, 10% of polyvinyl formal, 3% of high-energy refined fish oil, 2% of hydrochloric acid and 30% of deionized water by mass percentage;
(4) wrapping down: wrapping the down with a water soluble adhesive, moving down through the channel 22, and then cutting with a cutting blade 24;
(5) shaping of the badminton: the shaping groove 34 is coated with water-soluble adhesive, the cut down ball is shaped by the shaping groove 34, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove 34 can complete the composition of the cutting surface of the cutting tool 24;
(6) drying: the down ball in the shaping groove 34 is dried through the drying pipe 33, and then taken out through the outlet b35, completing the preparation of the down ball.
The invention can directly finish the preparation of the down ball by adopting the special device for preparing the down ball, has simple preparation method and is more convenient and faster to fill down.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (2)
1. A preparation method of a down ball is characterized in that: the preparation of the down ball is completed through the steps of pretreatment of the down, compression of the down, preparation of a water-soluble adhesive, wrapping of the down, shaping and drying of the down ball; the method comprises the following specific steps:
(1) pretreatment of down feather: cleaning down feather, soaking the cleaned down feather in alkaline water, heating and cooking, and then air-drying for later use;
(2) compression of down feather: placing the air-dried down feather in a compression tank in a special down feather ball preparation device, compressing the down feather through an air cylinder, and then discharging the down feather through an outlet a;
(3) preparation of water-soluble adhesive: the environment-friendly water-based paint is prepared from 7-15% of polyacrylamide, 10-30% of formaldehyde, 2-10% of dibutyl phthalate, 8-15% of polyethylene glycol, 6-20% of polyvinyl formal, 2-5% of high-energy refined fish oil, 1-5% of hydrochloric acid and 15-30% of deionized water by mass percentage;
(4) wrapping down: wrapping down feather by a water-soluble adhesive, moving down through a channel, and then cutting by a cutting tool;
(5) shaping of the badminton: the water-soluble adhesive is coated on the shaping groove, the cut down ball is shaped in the shaping groove, so that the down ball is more complete and smooth, and the water-soluble adhesive on the shaping groove can finish the composition of the cutting surface of the cutting tool;
(6) drying: drying the down balls in the shaping groove through a drying pipe, and then taking out the down balls through an outlet b to finish the preparation of the down balls;
the shaping and drying of the down ball are completed in a shaping groove and a drying device; the fixed groove is a semicircular groove, and the two symmetrical semicircular grooves form a circular fixed groove; the drying device comprises a shell and a drying and conveying device, the drying and conveying device is symmetrically arranged at the inner end part of the shell, the drying and conveying device comprises a conveying belt, a drying pipe and a shaping groove, the shaping groove is fixedly arranged on the conveying belt, the drying pipe is fixedly arranged at the inner end part of the conveying belt, and an outlet b is further formed in the bottom end part of the shell.
2. The method of claim 1, wherein the method comprises the steps of: the soaking time of the alkaline water in the step (1) is 60-66h, and the cooking temperature is 120-140 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810273032.7A CN108360265B (en) | 2018-03-29 | 2018-03-29 | Special device for preparing down balls and preparation method of down balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810273032.7A CN108360265B (en) | 2018-03-29 | 2018-03-29 | Special device for preparing down balls and preparation method of down balls |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108360265A CN108360265A (en) | 2018-08-03 |
| CN108360265B true CN108360265B (en) | 2020-03-20 |
Family
ID=63001366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810273032.7A Active CN108360265B (en) | 2018-03-29 | 2018-03-29 | Special device for preparing down balls and preparation method of down balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108360265B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108486901B (en) * | 2018-03-29 | 2020-03-20 | 江苏工程职业技术学院 | Special device for preparing down balls |
| CN113638234B (en) * | 2021-08-23 | 2023-05-09 | 高梵(浙江)信息技术有限公司 | Device and method for preparing down balls |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4319837C2 (en) * | 1992-05-26 | 1997-03-20 | Leopold Jungbauer | Washer for bed feathers, down, fibers and the like |
| EP1291057A4 (en) * | 2000-05-29 | 2005-07-27 | Sharp Kk | Sewage disposal agent, sewage purifier, washing machine with purifier, and sewage purifying method |
| CN102995331B (en) * | 2012-12-19 | 2015-05-13 | 杭州三星羽绒制品有限公司 | Method for producing, processing and post-processing down filler |
| CN204278582U (en) * | 2014-10-15 | 2015-04-22 | 安徽明牛羽绒有限公司 | A kind of compression set of down products |
| CN105111978A (en) * | 2015-09-24 | 2015-12-02 | 天津市利顺达粘合剂有限公司 | Environment-friendly nontoxic water-soluble adhesive |
| CN206257895U (en) * | 2016-12-09 | 2017-06-16 | 湛江紫荆羽绒制品有限公司 | A kind of Eider down processing dehydration device of compression |
| CN206909745U (en) * | 2017-04-01 | 2018-01-23 | 共青城兴龙实业有限公司 | A kind of nano-antibacterial down products process units |
| CN107587209B (en) * | 2017-09-26 | 2019-05-03 | 安徽芙芮雅羽绒有限公司 | A kind of natural feather screening plant |
| CN108486901B (en) * | 2018-03-29 | 2020-03-20 | 江苏工程职业技术学院 | Special device for preparing down balls |
-
2018
- 2018-03-29 CN CN201810273032.7A patent/CN108360265B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN108360265A (en) | 2018-08-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108477693B (en) | Down jacket preparation process | |
| CN108360265B (en) | Special device for preparing down balls and preparation method of down balls | |
| CN104002345B (en) | A kind of processing method utilizing China fir manufacture to imitate cypress material | |
| CN104707746B (en) | A kind of device for torque arm plastic-blasting and plastic-blasting method thereof | |
| CN108486901B (en) | Special device for preparing down balls | |
| CN208722639U (en) | Cooling device is used in a kind of production of cable | |
| CN203872926U (en) | Machine for removing green of tea leaves and shaping tea leaves | |
| CN205682392U (en) | A kind of bamboo sprout drying device | |
| CN112547987B (en) | Method for manufacturing equal-spacing coiled wires | |
| CN204907442U (en) | Pollination rifle | |
| CN104894578B (en) | A kind of production method of primary colors silver | |
| CN208961272U (en) | Crossbeam heat preservation hot isolation structures | |
| CN204111824U (en) | A kind of ageing device | |
| CN103406964B (en) | Moso bamboo catapult and manufacturing method thereof | |
| CN206402985U (en) | Fishing rod air-dries bag | |
| CN209336012U (en) | A kind of daytime running lights light-strip molding die | |
| CN205177869U (en) | Laminator connects cloth device | |
| CN205467325U (en) | Rivet hot device is used in production of automotive interior spare | |
| CN203955423U (en) | A kind of flash baking air filtration paint spray booth | |
| CN107442376A (en) | One kind gluing bamboo mat circulation drying system examining system | |
| CN211746540U (en) | Novel mount flower cream rifle | |
| CN202427591U (en) | Novel high-pressure polyvinyl chloride (PVC) spray tube | |
| CN202466125U (en) | Knot tying machine | |
| CN214223480U (en) | Spray cooling device for coffee bean baking machine | |
| CN202655469U (en) | Internal opening shaping die |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |