CN108358598A - It is a kind of using concrete recycle material as the light-weight brick of raw material - Google Patents

It is a kind of using concrete recycle material as the light-weight brick of raw material Download PDF

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Publication number
CN108358598A
CN108358598A CN201810103842.8A CN201810103842A CN108358598A CN 108358598 A CN108358598 A CN 108358598A CN 201810103842 A CN201810103842 A CN 201810103842A CN 108358598 A CN108358598 A CN 108358598A
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China
Prior art keywords
light
concrete recycle
raw material
weight brick
charing
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CN201810103842.8A
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Chinese (zh)
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CN108358598B (en
Inventor
赵志云
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Chongren Jinhong New Building Materials Co ltd
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Changxin Science & Technology Consulting Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention belongs to build reclaimed materials reutilization technology field.The invention discloses a kind of using concrete recycle material as the light-weight brick of raw material, it is made by raw materials such as concrete recycle material, blast furnace slag, flyash, silica, air entraining agent and alkaline agents, air entraining agent is the charing plant fiber of adsorption saturation ammonium bicarbonate soln, and alkaline agent is made of caustic alkali and sodium metasilicate.The discarded concrete that script is become problem by the present invention carries out reasonable development, solves corresponding environment and resource problem;Light-weight brick in the present invention has the bulk density reduced and higher intensity, can be as the material of self-supporting partition wall;Light-weight brick has preferable thermal insulation and sound insulation effect.

Description

It is a kind of using concrete recycle material as the light-weight brick of raw material
Technical field
The present invention relates to building reclaimed materials reutilization technology fields, more particularly, to one kind using concrete recycle material as raw material Light-weight brick.
Background technology
In recent years, social development is rapid, and the rate of expansion in city is also getting faster, also like a raging fire carry out of removing. A large amount of recycled concrete aggregate is generated after housing demolition;In the past, these concrete blocks were just discarded after rejecting reinforcing bar therein As building waste, great harmful effect is caused to The Surroundings in Cities.In recent years, after thering is removal concrete block in part to be crushed The effects that filling of the concrete recycle material for roadbed is made, but as the yield of concrete recycle material is increasing, by it It transports to and carries out roadbed it is slightly higher to fill cost being not to be popular, therefore develop a kind of new application of concrete recycle material and become and work as Business is anxious.
Invention content
To solve the above problems, the present invention provides the discarded concrete reclaimed materials works generated when a kind of removal using building For light-weight brick made from raw material, the utilization rate of waste can be improved, reduces the wasting of resources, and light-weight brick safety collar obtained It protects, the effect of sound-insulating and heat-insulating self-supporting can be played.
To achieve the above object, the technical solution adopted by the present invention is as follows:
It is a kind of using concrete recycle material as the light-weight brick of raw material, be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 40~50 parts of blast furnace slag, 20~30 parts of flyash, 0~15 part of silica 1, air entraining agent 15 ~20 parts, 10~15 parts of alkaline agent.
For the present invention using concrete recycle material as aggregate, blast furnace slag and flyash form a kind of brickmaking premix as powder Material, in order to make the component in premix more rationally some silica are additionally added thereto with balance the silicon in raw material, Aluminium, Calcium compounds, alkaline agent are the additives in order to make to occur between each component gelling reaction to form intensity, also need to combine water one It is same to be acted on;Vapor when water therein then has steam-cured provides.
Preferably, air entraining agent is the charing plant fiber of adsorption saturation ammonium bicarbonate soln.
It uses sodium bicarbonate for bleed foaming agent in the present invention, and sodium bicarbonate is supported on charing plant fiber and is added Into raw material, sodium bicarbonate can be made to be more prone to add in this way, addition also evenly, while after the completion of bleed, as The charing plant fiber of carrier can also increase the intensity of light-weight brick as enhancing base.
Preferably, charing plant fiber is charing sisal fiber.
Sisal fiber is the fiber for picking up from sisal hemp blade face, and blade face fiber has more pore passage structures, formed after charing Carbon fiber has more ducts, can have better absorption property, can be in the more ammonium hydrogen carbonate of subsequent adsorbtion.
Preferably, charing sisal fiber is made by following methods, sisal fiber is cleaned with water, it then will be 40~45 DEG C saturation potassium nitrate solution in impregnate 3~6 hours, the sisal fiber after cleaning and dipping later, by the sisal fiber after cleaning Ball milling is blended 4~6 hours with 2~2.5 times of water of its weight, is dried after ball milling is blended, and 500~650 DEG C under anoxybiotic environment Lower charing process 3~4 hours is added in 0.5~1.0mol/L sodium bicarbonate solutions after charing and impregnates 1~2 hour, finally uses Charing sisal fiber is made in water cleaning, drying.
The preparation of charing sisal fiber is divided into three parts, charing pre-treatment, charing and charing post-processing.Before charing, first will Sisal fiber is immersed in potassium nitrate solution, makes to reduce crosslinking more between fiber to clear up the colloid between fiber and carbohydrate Sisal fiber is carried out mechanical force dispersion again to facilitate follow-up charing process, after potassium nitrate immersion and carries out ball-milling treatment by dispersion, So that sisal fiber disperses as far as possible.Charing process, will premenstrual treated sisal fiber anoxybiotic charcoal at 500~650 DEG C Change is handled, and anoxybiotic addition can be vacuum, or the environment of the non-oxidizing gas such as filling nitrogen.After charing, after progress Continuous processing, is impregnated with sodium bicarbonate solution, one remains in fiber surface and the impurity of inside after charing to remove, and two live Change the fiber after charing.
Preferably, alkaline agent is by caustic alkali and sodium metasilicate by weight 2:1~1.5 composition.
Preferably, caustic alkali is sodium hydroxide.
Preferably, the content of calcium oxide is 30~45wt% in blast furnace slag, the content of aluminum oxide is not less than 10wt%, The content of Si oxide is not less than 20wt%.
Preferably, Si oxide content is not less than 50wt% in flyash, aluminium oxide content is not less than 30wt%, iron oxygen Compound content is not more than 7wt%.
Preferably, Si oxide content is not less than 35wt% in concrete recycle material, calcium oxide content is not more than 20wt%, aluminium oxide content are not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the intermediate value of concrete recycle material Grain size D50For 4~5mm.
Specific component mineral constituent is complicated in the solid waste such as blast furnace slag, flyash, concrete recycle material, in detail by it There is certain difficulty the form by oxide is converted in mineral constituent therein in the subjects such as mineralogy for thin statement Composition therein is described.Therefore, when being described with addresses such as Si oxide, aluminum oxide, ferriferous oxides in the present invention, It is exactly Si oxide, aluminum oxide, ferriferous oxide etc. not represent component therein, and a kind of only shape of metering/description Formula.
Preferably, light-weight brick uses steam steam-cured 12~16 hours after material mixing, molding.
Therefore, the invention has the advantages that:
(1)The discarded concrete that script is become problem by the present invention carries out reasonable development, solves corresponding environment and resource is asked Topic;
(2)Light-weight brick in the present invention has the bulk density reduced and higher intensity, can be as the material of self-supporting partition wall Material;
(3)Light-weight brick in the present invention has preferable thermal insulation and sound insulation effect.
Specific implementation mode
Technical scheme of the present invention is further described With reference to embodiment.
Obviously, the described embodiments are merely a part of the embodiments of the present invention, instead of all the embodiments.Based on this Embodiment in invention, all other reality obtained by those of ordinary skill in the art without making creative efforts Example is applied, shall fall within the protection scope of the present invention.
In the present invention, if not refering in particular to, all equipment and raw material is commercially available or the industry is common, Method in following embodiments is unless otherwise instructed this field conventional method.
Embodiment 1
It is a kind of using concrete recycle material as the light-weight brick of raw material, be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 40 parts of blast furnace slag, 20 parts of flyash, 0 part of silica 1,15 parts of air entraining agent, 10 parts of alkaline agent.
Wherein, air entraining agent is the charing sisal fiber of adsorption saturation ammonium bicarbonate soln;Sisal fiber is carbonized by with lower section Method is made, and is cleaned sisal fiber with water, then will be impregnated in 40 DEG C of saturation potassium nitrate solution 3 hours, cleaning leaching later The water of 2 times of sisal fiber and its weight after cleaning is blended ball milling 4 hours, is dried after ball milling is blended by the sisal fiber after bubble, And charing process 3 hours at 500 DEG C under anoxybiotic environment, it is added in 0.5mol/L sodium bicarbonate solutions that impregnate 1 small after charing When, it finally washes with water, dry obtained charing sisal fiber;
Alkaline agent is by sodium hydroxide and sodium metasilicate by weight 2:1 composition.
The content of calcium oxide is 30wt% in blast furnace slag, and the content of aluminum oxide is not less than 10wt%, and Si oxide contains Amount is not less than 20wt%;Si oxide content is not less than 50wt% in flyash, and aluminium oxide content is not less than 30wt%, iron oxidation Object content is not more than 7wt%;Si oxide content is not less than 35wt% in concrete recycle material, and calcium oxide content is not more than 20wt%, aluminium oxide content are not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the intermediate value of concrete recycle material Grain size D50For 4mm;
In addition, light-weight brick uses steam steam-cured 12 hours after material mixing, molding.
Embodiment 2
It is a kind of using concrete recycle material as the light-weight brick of raw material, be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 48 parts of blast furnace slag, 22 parts of flyash, 2 parts of silica 1,17 parts of air entraining agent, 12 parts of alkaline agent.
Wherein, air entraining agent is the charing sisal fiber of adsorption saturation ammonium bicarbonate soln;Sisal fiber is carbonized by with lower section Method is made, and is cleaned sisal fiber with water, then will be impregnated in 43 DEG C of saturation potassium nitrate solution 4 hours, cleaning leaching later Ball milling is blended 4.5 hours, after ball milling is blended in the water of 2.2 times of sisal fiber and its weight after cleaning by the sisal fiber after bubble Drying, and charing process 3.5 hours at 550 DEG C under anoxybiotic environment, are added to after charing in 0.8mol/L sodium bicarbonate solutions It impregnates 1.5 hours, finally washes with water, dries obtained charing sisal fiber;
Alkaline agent is by sodium hydroxide and sodium metasilicate by weight 2:1.4 composition.
The content of calcium oxide is 35wt% in blast furnace slag, and the content of aluminum oxide is not less than 10wt%, and Si oxide contains Amount is not less than 20wt%;Si oxide content is not less than 50wt% in flyash, and aluminium oxide content is not less than 30wt%, iron oxidation Object content is not more than 7wt%;Si oxide content is not less than 35wt% in concrete recycle material, and calcium oxide content is not more than 20wt%, aluminium oxide content are not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the intermediate value of concrete recycle material Grain size D50For 4.5mm;
In addition, light-weight brick uses steam steam-cured 12~16 hours after material mixing, molding.
Embodiment 3
It is a kind of using concrete recycle material as the light-weight brick of raw material, be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 42 parts of blast furnace slag, 27 parts of flyash, 3 parts of silica 1,18 parts of air entraining agent, 13 parts of alkaline agent.
Wherein, air entraining agent is the charing sisal fiber of adsorption saturation ammonium bicarbonate soln;Sisal fiber is carbonized by with lower section Method is made, and is cleaned sisal fiber with water, then will be impregnated in 43 DEG C of saturation potassium nitrate solution 5 hours, cleaning leaching later Ball milling is blended 5.5 hours, after ball milling is blended in the water of 2.3 times of sisal fiber and its weight after cleaning by the sisal fiber after bubble Drying, and charing process 3.5 hours at 600 DEG C under anoxybiotic environment, are added to after charing in 0.9mol/L sodium bicarbonate solutions It impregnates 1.5 hours, finally washes with water, dries obtained charing sisal fiber;
Alkaline agent is by sodium hydroxide and sodium metasilicate by weight 2:1.1 composition.
The content of calcium oxide is 40wt% in blast furnace slag, and the content of aluminum oxide is not less than 10wt%, and Si oxide contains Amount is not less than 20wt%;Si oxide content is not less than 50wt% in flyash, and aluminium oxide content is not less than 30wt%, iron oxidation Object content is not more than 7wt%;Si oxide content is not less than 35wt% in concrete recycle material, and calcium oxide content is not more than 20wt%, aluminium oxide content are not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the intermediate value of concrete recycle material Grain size D50For 4.5mm;
In addition, light-weight brick uses steam steam-cured 12~16 hours after material mixing, molding.
Embodiment 4
It is a kind of using concrete recycle material as the light-weight brick of raw material, be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 50 parts of blast furnace slag, 30 parts of flyash, 5 parts of silica 1,20 parts of air entraining agent, 15 parts of alkaline agent.
Wherein, air entraining agent is the charing sisal fiber of adsorption saturation ammonium bicarbonate soln;Sisal fiber is carbonized by with lower section Method is made, and is cleaned sisal fiber with water, then will be impregnated in 45 DEG C of saturation potassium nitrate solution 6 hours, cleaning leaching later The water of 2.5 times of sisal fiber and its weight after cleaning is blended ball milling 6 hours, is dried after ball milling is blended by the sisal fiber after bubble It is dry, and charing process 4 hours at 650 DEG C under anoxybiotic environment, it is added to after charing in 1.0mol/L sodium bicarbonate solutions and impregnates 2 Hour, it finally washes with water, dry obtained charing sisal fiber;
Alkaline agent is by sodium hydroxide and sodium metasilicate by weight 2:1.5 composition.
The content of calcium oxide is 45wt% in blast furnace slag, and the content of aluminum oxide is not less than 10wt%, and Si oxide contains Amount is not less than 20wt%;Si oxide content is not less than 50wt% in flyash, and aluminium oxide content is not less than 30wt%, iron oxidation Object content is not more than 7wt%;Si oxide content is not less than 35wt% in concrete recycle material, and calcium oxide content is not more than 20wt%, aluminium oxide content are not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the intermediate value of concrete recycle material Grain size D50For 5mm;
In addition, light-weight brick uses steam steam-cured 16 hours after material mixing, molding.
Technical indicator:
Performance parameter detecting is carried out to the light-weight brick in Examples 1 to 4, each performance parameter is as follows:
Refractoriness:Not less than 650 degree, meet level-one refractory material standard;
Thermal coefficient:0.13~0.15W/ (mK);
Shrinking percentage:No more than 0.4mm/m
Bulk density:No more than 750kg/m3
It should be understood that those skilled in the art, can be improved or be become according to the above description It changes, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.

Claims (10)

1. a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that be made by the raw material of following parts by weight:
100 parts of concrete recycle material, 40~50 parts of blast furnace slag, 20~30 parts of flyash, 0~15 part of silica 1, air entraining agent 15 ~20 parts, 10~15 parts of alkaline agent.
2. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The air entraining agent is the charing plant fiber of adsorption saturation ammonium bicarbonate soln.
3. according to claim 2 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The charing plant fiber is charing sisal fiber.
4. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The charing sisal fiber is made by following methods, is cleaned sisal fiber with water, then will be full at 40~45 DEG C With impregnate 3~6 hours in potassium nitrate solution, the sisal fiber after cleaning and dipping later, by after cleaning sisal fiber and its is heavy Ball milling is blended 4~6 hours in the water of 2~2.5 times of amount, is dried after ball milling is blended, and carbonized at 500~650 DEG C under anoxybiotic environment Processing 3~4 hours, is added in 0.5~1.0mol/L sodium bicarbonate solutions after charing and impregnates 1~2 hour, finally clear with water It washes, dry obtained charing sisal fiber.
5. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The alkaline agent is by caustic alkali and sodium metasilicate by weight 2:1~1.5 composition.
6. according to claim 4 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The caustic alkali is sodium hydroxide.
7. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
The content of calcium oxide is 30~45wt% in the blast furnace slag, and the content of aluminum oxide is not less than 10wt%, silicon oxidation The content of object is not less than 20wt%.
8. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
Si oxide content is not less than 50wt% in the flyash, and aluminium oxide content is not less than 30wt%, and ferriferous oxide contains Amount is not more than 7wt%.
9. according to claim 1 a kind of using concrete recycle material as the light-weight brick of raw material, it is characterised in that:
Si oxide content is not less than 35wt% in the concrete recycle material, and calcium oxide content is not more than 20wt%, alumina Compound content is not more than 15wt%;The grain size of concrete recycle material is 2~10mm, the median particle diameter D of concrete recycle material50For 4~ 5mm。
10. it is a kind of using concrete recycle material as the light-weight brick of raw material according to claims 1 or 2 or 4 or 5 or 7 or 8 or 9, It is characterized in that:
The light-weight brick uses steam steam-cured 12~16 hours after material mixing, molding.
CN201810103842.8A 2018-02-01 2018-02-01 Lightweight brick using concrete reclaimed material as raw material Active CN108358598B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289332A (en) * 2008-06-06 2008-10-22 昆明理工大学 Low-temperature ceramic foam material and production method thereof
CN103304200A (en) * 2013-06-13 2013-09-18 马鞍山十七冶工程科技有限责任公司 Foamed concrete and preparation method thereof
CN104371137A (en) * 2014-11-06 2015-02-25 浙江比例包装股份有限公司 Preparation method of high-dispersity foaming agent
CN104829199A (en) * 2015-03-20 2015-08-12 湖北工业大学 Thermal-insulation and humidity-regulating foam concrete material and preparation method thereof
CN104973814A (en) * 2015-06-16 2015-10-14 凤阳九龙新型建材有限公司 Cement foaming agent preparation process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101289332A (en) * 2008-06-06 2008-10-22 昆明理工大学 Low-temperature ceramic foam material and production method thereof
CN103304200A (en) * 2013-06-13 2013-09-18 马鞍山十七冶工程科技有限责任公司 Foamed concrete and preparation method thereof
CN104371137A (en) * 2014-11-06 2015-02-25 浙江比例包装股份有限公司 Preparation method of high-dispersity foaming agent
CN104829199A (en) * 2015-03-20 2015-08-12 湖北工业大学 Thermal-insulation and humidity-regulating foam concrete material and preparation method thereof
CN104973814A (en) * 2015-06-16 2015-10-14 凤阳九龙新型建材有限公司 Cement foaming agent preparation process

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