Invention content
Therefore, the technical problem to be solved in the present invention is the palletizing apparatus for overcoming wall hanging board in the prior art to erect part
In the presence of the defect for needing manual stacking to case, cause labor intensity larger, to provide a kind of Automatic Code of the perpendicular part of wall hanging board
Pile device and automatic stacking control method.
The present invention provides a kind of automatic docking device of the perpendicular part of wall hanging board comprising:
Sub-material unit, for supplied materials channel to be divided into two side-by-side material channel, so as to stamp out by forcing press
Part respectively enters in two material channels side by side;
Roll-over unit for receiving the part sent out from the sub-material unit and to flowing through the part from this turn over up and down
Turn;
Palletized unit, the part for receiving the roll-over unit conveying, and two-way part difference code is stacked.
Preferably,
Described two material channels include first material channel side by side and second material channel and positioned there between
Separating element, the separating element are used for the first material channel and the second material channel partition.
Preferably,
The first material channel and the second material channel are to be in tilted layout, so that part can rely on gravity
It slides, and the width in the first material channel and the second material channel becomes narrow gradually along the traffic direction of part.
Preferably,
The roll-over unit is the gap component being arranged in sub-material unit bottom position, enable to the part with
180 ° of dead weight overturning.
Preferably,
The palletized unit includes face of slope and the stacking slot to connect with the face of slope, described in the part passes through
Face of slope slides in the stacking slot, and is additionally provided with backgauge component, so that part is existed by pile in the front end of stacking slot
Stop it in the stacking slot and move on.
Preferably,
Further include block piece unit, the position between the roll-over unit and the palletized unit is arranged in the block piece unit
Set, the block piece unit can when the number of parts in the palletized unit is increased to equal to preset value, stop to part,
When number of parts in the palletized unit is less than preset value, the block piece unit releases part and stops.
Preferably,
The block piece unit includes block piece cylinder, and the block piece cylinder can decline with stop feature, can rise to hold
Perhaps part passes through.
Preferably,
Further include counting unit, the counting unit is arranged on the track of the palletized unit, with the part to process
It is counted.
Preferably,
The counting unit is optoelectronic switch.
Preferably,
When the palletized unit includes face of slope, opening is offered on the face of slope, the optoelectronic switch is set
It sets in the position of the opening and positioned at the lower section of the face of slope, the sense of the optoelectronic switch and the inclination
Slope surface is vertically and upward.
Preferably,
Further include placement unit, the placement unit can capture sufficient amount of zero stacked in the palletized unit
Part.
Preferably,
The placement unit is robot or robotic arm.
The present invention also provides the automatic stacking control methods that a kind of wall hanging board erects part, use preceding any one of them wall
Hanging plate erects the automatic docking device of part, and automatic stacking is carried out to the part.
Preferably,
When automatic docking device includes block piece unit and counting unit, and when the calculated number of parts of counting unit increases
To equal than when preset value, start the block piece unit action, stop feature advances in the palletized unit;It is single when counting
When the calculated number of parts of member is less than preset value, starts the block piece unit and reset, part is allowed to advance to the code
In pile unit.
Preferably,
When block piece unit includes block piece cylinder, the block piece cylinder extends downwardly, to realize that the block piece unit acts;
The block piece cylinder is moved upwards and is resetted, to realize that the block piece unit resets.
Preferably,
When the automatic docking device further includes placement unit, it is equal to when the calculated number of parts of counting unit increases to
When preset value, placement unit captures part part is removed the palletized unit, when the calculated number of parts of counting unit
When less than preset value, the placement unit is failure to actuate.
The automatic docking device and automatic stacking control method of a kind of perpendicular part of wall hanging board provided by the invention have as follows
Advantageous effect:
1. the wall hanging board of the present invention erects the automatic docking device and automatic stacking control method of part, by the way that sub-material list is arranged
Member can make to respectively enter in two material channels by the part side by side that forcing press stamps out;Roll-over unit, can be right
It flows through the part at this to be spun upside down so that original bottom surface is upward;Palletized unit, can be to conveying from the roll-over unit
And the part difference code come is stacked, and ensures that part is conveyed according to the posture of setting, and realize that wall hanging board erects the automatic heap of part
Code, reduces manual labor's intensity, reduces cost of labor, and reducible 140,000 yuan/year of saving human cost of the present invention realizes automatic heap
The problems such as code, reduction part collision deformation, product qualification rate is further promoted, product qualification rate of the invention is by original
98.05% is promoted to 99.25%;
2. the wall hanging board of the present invention erects the automatic docking device and automatic stacking control method of part, special according to air-conditioning part
" one goes out two " production status of point and forcing press, mold, novelty make " one goes out two " feeding-distribution device;According to the code of product
Pile product demand, ingehious design " device gap " method make turnover device, realize 180 ° of angle overturnings of product;
3. the wall hanging board of the present invention erects the automatic docking device and automatic stacking control method of part, by device track
Lower section installs counting unit (preferably optoelectronic switch) and acquires photoelectric pulse signal using main equipment signal processing function, realizes
Product counting, the counting use, and are that the automatic counting for realizing part is used in part progressive die production for the first time, accurate, protect
The account object for demonstrate,proving creation data is consistent, promotes accuracy, realizes product accurate counting, is promoted, ensures account object consistency;
4. the wall hanging board of the present invention erects the automatic docking device and automatic stacking control method of part, using main equipment to light
Cylinder is installed in the processing of electric signal on device, and cylinder movement is controlled by count signal, is realized to each resistance for stamping product
Gear, accurately avoids two from stamping batch mixing.
Specific implementation mode
As shown in Figs. 1-3, the present invention provides a kind of automatic docking device of the perpendicular part of wall hanging board comprising:
Sub-material unit 1, for supplied materials channel to be divided into two side-by-side material channel, so as to stamp out by forcing press
Part respectively enters in two material channels side by side;
Roll-over unit 2 carries out up and down for receiving the part sent out from the sub-material unit 1 and to flowing through the part from this
Overturning so that original bottom surface is upward;
Palletized unit 3, the part for receiving the conveying of the roll-over unit 2, and code heap is distinguished to two-way part
It puts.
Before making the present invention:Wall hanging board erects part after forcing press punching press, is dropped down onto in glue case by belt, needs artificial code
Pile is placed in constant volume case, while relying on artificial counting to safeguard that data, part are fallen, and will produce deformation of damaging, and generates matter
Amount problem needs manually to carry out filtering out when stacking again.
Since wall hanging board erects part stamped out come (the air conditioner wall-mounted machine of field of air conditioning needs to use wall hanging by forcing press
Plate to be hung on wall and wall hanging board includes the horizontal part of transverse hanging plate and vertical wall hanging board erects part, and this
The improvement that the palletizing apparatus of part proposes is erected in invention primarily directed to wall hanging board), forcing press punching press each time is to produce simultaneously
Two pieces wall hanging board erects part, and is transmitted to sub-material unit by belt line, therefore by the way that point of the tool there are two material channel is arranged
Material unit can receive two parts side by side from forcing press stamping process in an orderly manner, shunt it logical to two different stations
Road, realize sub-material, if be not provided with sub-material unit, if forcing press come out part it is unordered in a jumble, automatic stacking can not be carried out;Its
It is secondary by roll-over unit, due to the part orientation for the slideway for entering sub-material unit be at flanging it is downward, this posture cannot achieve
Automatic stacking, need to overturn 180 ° could carry out stacking, therefore by the turnover device of setting, and turnover device can realize that part is slitting
At mouthful, 180 ° of overturning is carried out with dead weight, to reach stacking standard, Automatic Code can not be carried out if being not provided with roll-over unit
Pile;By the palletized unit of setting, code stacking can be carried out to part, realize the automatic stacking to part.
By the way that sub-material unit is arranged, can make to respectively enter two materials by the part side by side that forcing press stamps out
In channel;Roll-over unit can be spun upside down to flowing through the part at this so that original bottom surface is upward;Palletized unit, energy
It is enough that the part difference code conveyed from the roll-over unit is stacked, it ensure that part is conveyed according to the posture of setting, and
It realizes that wall hanging board erects the automatic stacking of part, reduces cost of labor, reducible 140,000 yuan/year of saving human cost of the present invention is realized
The problems such as automatic stacking, reduction part collision deformation, product qualification rate is further promoted, product qualification rate of the invention is by original
98.05% promoted to 99.25%.
Preferably,
Described two material channels include first material channel 11 and second material channel 12 side by side, and positioned at the two
Between separating element 13, the separating element 13 is for dividing the first material channel 11 and the second material channel 12
Every.This is the further preferred specific constructive form of the sub-material unit of the present invention, as shown, setting separating element 13 can
Two independent material channels are separated out, sub-material delivery is carried out with the part extruded to forcing press.
Preferably,
The first material channel 11 and the second material channel 12 are to be in tilted layout, so that part can rely on
Gravity slides, and the width in the first material channel 11 and the second material channel 12 gradually becomes along the traffic direction of part
It is narrow.Two material channels, which are disposed as being in tilted layout, enables to part that can automatically be slided by gravity, realizes transmission
Purpose the width at feeding-distribution device is determined according to the width of forcing press outfeed belt, it is desirable that width is basic and the width of belt line
It spends equal, according to " one goes out two " mould product gap, feeding-distribution device head end sub-material size is set, and sub-material tip dimensions are according to stacking
Plant bulk determines that entire feeding-distribution device is played is separated to two different tracks by two parts, while according to feeding-distribution device
Width it is tapered, play the role of gathering part, specification part orientation.
Preferably,
The roll-over unit 2 is the gap component being arranged in 1 bottom position of sub-material unit, enables to the part
With 180 ° of dead weight overturning.Part product after feeding-distribution device ensure that a fixed posture, flows at turnover device,
Turnover device ingehious design gap, part are overturn naturally due to gravity, balanced action, rotate 180 °, herein gap
Size will be depending on the width of part, the height apart from following track, and should be subject to can realize that part perfection is overturn, and pass through
The part of turnover device, posture rotate 180 °, reach stacking Gesture.
Preferably,
The palletized unit 3 includes face of slope 31 and the stacking slot 32 to connect with the face of slope 31, the part
Slided in the stacking slot 32 by the face of slope 31, and the front end of stacking slot 32 be additionally provided with backgauge component 33, with
So that part is stopped it and is moved on by pile in the stacking slot 32.Product flows to last after stop gauge
A device:Palletizing apparatus, this device width dimensions are that part+2~4mm of width will produce and get stuck, be more than when gap is less than 2mm
When 4mm, it will be a greater impact to material and stamp posture;Palletizing apparatus length is determined by part, for after the artificial gapless stacking of 50 products
Length (length after the completion of part stacking) can guarantee that material stamps quality and meets requirement in this way.Pass through feeding-distribution device, overturning dress
Set, the part of stop gauge, stacking position can be slided to according to certain posture, and by dead weight and palletizing apparatus Automatic Code at
The one of rule stamps, and facilitates robot crawl transfer.
Preferably,
Further include block piece unit 4, the block piece unit 4 is arranged between the roll-over unit 2 and the palletized unit 3
Position, the block piece unit 4 can the number of parts in the palletized unit 3 be more than preset value when, part is stopped,
When number of parts in the palletized unit 3 is no more than preset value, the block piece unit 4 releases part and stops.By setting
Set block piece unit stop feature can enter in palletized unit when the number of parts in palletized unit is more than preset value, prevent code
Part in pile unit is excessive and generates the case where overflowing, and needs in time to remove the part in palletized unit at this time.Into one
It walks preferred stop gauge to be triggered by counting unit, when quantity reaches 50 in palletizing apparatus, block piece cylinder can be triggered, cylinder is stretched
Go out, after stopping that supplied materials, robot crawl shift the good part of stacking, cylinder reset can be triggered, cylinder rises, and no longer blocking comes
Material so recycles.
Preferably,
The block piece unit 4 includes block piece cylinder, and the block piece cylinder can decline to stop supplied materials, can rise to hold
Perhaps supplied materials passes through.This is the preferred constructive form of the block piece unit of the present invention, extends downwardly and can hinder by the realization of block piece cylinder
Block part, upwards withdraw can open part by channel, realize the purpose of orderly stacking.A station position on timing point
Stop gauge is installed, according to the size of part, carries out model selection of cylinder, it is 50 that stacking preset value, which is arranged, in the present apparatus, works as counting
When device reaches setting 50, trigger block piece cylinder movement, cylinder exits, and blocks lubricating substance track, robot by code it is good zero
After part removes, block piece cylinder is triggered again and is resetted, part continues to slide stacking;Cylinder installation direction need and lubricating substance track vertically to
Under, when need to highly ensure that cylinder sets out, just and rail contact, or there are gaps must not exceed product flange height for end.
Preferably,
Further include counting unit 5, the counting unit 5 is arranged on the track of the palletized unit 3, with zero to process
Part is counted.The purpose counted automatically to part and work can be realized by the way that counting unit is arranged on palletized unit track
With,
Preferably.
The counting unit 5 is optoelectronic switch.This is the preferred structure of the counting unit of the present invention, further preferably in cunning
It is open on material device, and the pulse signal of photoelectricity is acquired using the signal processing function of main equipment in lower section installation photoelectricity, compile
Logical circuit of counter is write, realizes product counting.
Preferably,
When the palletized unit 3 includes face of slope 31, opening is offered on the face of slope 31, the photoelectricity is opened
Close be arranged the position of the opening and positioned at the face of slope lower section, the sense of the optoelectronic switch with it is described
Face of slope is vertically and upward.This be the present invention optoelectronic switch be preferably provided with position and setting form, can realize essence
The purpose really counted is open, and optoelectronic switch is installed on the downside of track in orbit due to the functional requirement of product counting, is believed
Number direction should be with orbit plane herein vertically upward, and to ensure, sense clear, otherwise can influence to count effect
Fruit;When each part passes through timing point in orbit, it can all trigger photoelectricity and generate pulse signal, then on the master to letter
Number be acquired, logic is write, have the function that counting.
Preferably,
Further include placement unit, the placement unit can capture sufficient amount of zero stacked in the palletized unit 3
Part.It can be captured automatically by the placement unit of setting and remove sufficient amount of part, the part that stacking is completed is transferred
To desired position, the last one step of stacking is completed.
Preferably,
The placement unit is robot or robotic arm.This is the preferred structure of the placement unit of the present invention, passes through machine
Device people or robotic arm can realize automation or intelligentized effect and purpose, save labour turnover, improve benefit.
Through the invention so that after part punching, is stamped for two by the automatic code of automatic collecting device, carried out automatic
It collects, thorough liberation employee labour;Automatic counting is realized simultaneously, it is accurate;Part rule stacking, avoids part buckling
Shape and other issues.
The present invention also provides the automatic stacking control methods that a kind of wall hanging board erects part, use preceding any one of them wall
Hanging plate erects the automatic docking device of part, and automatic stacking is carried out to the part.It can ensure that posture of the part according to setting
Conveying, and realize that wall hanging board erects the automatic stacking of part, it reduces labor intensity, reduce cost of labor, the reducible saving people of the present invention
The problems such as 140,000 yuan/year of power cost realizes automatic stacking, reduce part collision deformation, further promotes product qualification rate, this hair
Bright product qualification rate is promoted by original 98.05% to 99.25%.
Preferably,
When the automatic docking device includes block piece unit 4 and counting unit 5, when 5 calculated part of counting unit
When quantity is greater than or equal to preset value, start the action of block piece unit 4, stop feature advances to the palletized unit 3
In;When 5 calculated number of parts of counting unit is less than preset value, starts the block piece unit 4 and reset, part is allowed to continue
It advances in the palletized unit 3.The intelligent control to part stacking is formed through the above steps, first passes through counting unit counts
Whether the quantity gone out in stacking slot is more than preset value, and if more than, i.e., the danger that will have part to overflow in time will need at this time
Part removes, and is equal to ensure stacking into the number of parts of pile, then controls and blocked when part is equal to preset value at this time
Part is advanced further into palletized unit, also assures that the quantitative value of each pile part is homogeneous while preventing part from overflowing
Deng to which the regularity of stacking be effectively ensured.
Preferably,
When block piece unit 4 includes block piece cylinder, the block piece cylinder extends downwardly, to realize that the block piece unit 4 is dynamic
Make;The block piece cylinder is moved upwards and is resetted, to realize that the block piece unit 4 resets.This is the block piece unit packet of the present invention
When including block piece cylinder, block piece cylinder is specifically acted to realize that the control mode of backgauge or reset, block piece cylinder extend downwardly blocking
Part is withdrawn upwards by track, block piece cylinder allows part to pass through to open channel.
Preferably,
When the automatic docking device further includes placement unit, be more than when 5 calculated number of parts of counting unit or
When equal to preset value, placement unit captures part part is removed the palletized unit, when 5 calculated part of counting unit
When quantity is less than preset value, the placement unit is failure to actuate.This be the present invention control means in about placement unit and counting
The control form of placement unit when unit is existed simultaneously with block piece unit is equal to pre- in the calculated number of parts of counting unit
If when value, needing that part is removed the risk for avoiding part from overflowing in time at this time, therefore hinder part in conjunction with block piece unit
Gear palletized unit upstream and meanwhile control placement unit in time by the part of the good preset value of code crawl walk, to realize part
Stacking removes orderly, realizes preset value orderly stacking and vanning, improves placing part, counts, the order and essence of stacking
True property.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.With
Only it is the preferred embodiment of the present invention described in upper, it is noted that for those skilled in the art, not
Under the premise of being detached from the technology of the present invention principle, several improvements and modifications can also be made, these improvements and modifications also should be regarded as this
The protection domain of invention.