CN108356699B - A grinding machine support device - Google Patents
A grinding machine support device Download PDFInfo
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- CN108356699B CN108356699B CN201711482936.2A CN201711482936A CN108356699B CN 108356699 B CN108356699 B CN 108356699B CN 201711482936 A CN201711482936 A CN 201711482936A CN 108356699 B CN108356699 B CN 108356699B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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Abstract
Description
技术领域technical field
本发明涉及一种打磨机支撑装置。The invention relates to a support device for a grinding machine.
背景技术Background technique
在电气领域,经常会遇到相应的支撑管件、导电管件等结构,这些管件多经过焊接处理,为保障平整度,特别是导电管件的性能,需要利用打磨机对焊缝进行打磨。对于管件来讲,由于其尺寸相对较大,所以,通常需要工人端着打磨机进行打磨工作,由于打磨机自重较大,工作时间稍长,工人劳动强度就特别大,而选用型号较小的打磨机的话,又会严重影响加工效率。实际上,目前,对应打磨机也设置有相应的支撑工装,但是,这种支撑工装多是固定不可调整的,无法适应于形状差别较大的各类管件,也无法适应形状类型较多的焊缝,通用性不好。In the electrical field, the corresponding supporting pipe fittings, conductive pipe fittings and other structures are often encountered. These pipe fittings are mostly welded. In order to ensure the flatness, especially the performance of the conductive pipe fittings, it is necessary to use a grinding machine to grind the welds. For pipe fittings, due to their relatively large size, workers are usually required to carry the grinding machine for grinding work. Due to the large weight of the grinding machine and the slightly longer working time, the labor intensity of the workers is particularly large, and the smaller model is used. If the grinding machine is used, it will seriously affect the processing efficiency. In fact, at present, the corresponding grinding machines are also provided with corresponding support tooling, but most of these support tooling are fixed and cannot be adjusted, and cannot be adapted to various types of pipe fittings with large differences in shape, nor can they be adapted to welds with many shapes and types. seam, the versatility is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可对打磨机进行位置调整的打磨机支撑装置,以解决现有技术中打磨机支撑工装不能调整打磨机位置而带来的通用性较差的技术问题。The purpose of the present invention is to provide a grinder support device that can adjust the position of the grinder, so as to solve the technical problem of poor versatility caused by the inability of the grinder support tool to adjust the position of the grinder in the prior art.
为实现上述目的,本发明所提供的打磨机支撑装置的技术方案是:To achieve the above object, the technical scheme of the grinding machine support device provided by the present invention is:
方案1:一种打磨机支撑装置,包括支撑主体,支撑主体上沿上下方向导向移动装配有可折叠调整的悬臂,该悬臂具有至少两个通过沿上下方向延伸的铰接轴铰接装配在一起的两悬臂段,所述悬臂的背离所述支撑主体的一端设有用于固定安装打磨机的安装座。Scheme 1: A support device for a sander, comprising a support body, and a cantilever arm that can be folded and adjusted to be guided and moved in the up and down direction is installed on the support body, and the cantilever has at least two two hingedly assembled together through a hinge shaft extending in the up and down direction. In the cantilever section, one end of the cantilever away from the support body is provided with a mounting seat for fixing the grinding machine.
方案2:在方案1的基础上进一步改进,所述安装座绕水平轴线转动可调的安装在所述悬臂的相应端,所述安装座和悬臂的相应端之间设有在安装座转动调整到位后将安装座固定在悬臂相应端的紧固结构。Scheme 2: A further improvement on the basis of
方案3:在方案2的基础上改进,所述安装座的相应端设有安装座接头,该安装座接头和安装座之间设有用于引导安装座绕所述水平轴线进行转动调整的弧形导向结构。Option 3: Improvement on the basis of
方案4:在方案3的基础上改进,所述弧形导向结构包括弧形长孔和与弧形长孔对应配合的导向销,弧形长孔和导向销中的其中一个设置在所述安装座接头上,另一个设置在所述安装座上。Scheme 4: Improved on the basis of
方案5:在方案4的基础上改进,所述导向销螺旋紧固装配在所述安装座接头或安装座上。Solution 5: an improvement based on
方案6:在方案2的基础上改进,所述悬臂的相应端设有安装座接头,所述紧固结构包括所述安装座接头和安装座上于所述水平轴线处分别设有的螺栓安装孔,还包括对应穿装在所述螺栓安装孔中的紧固螺栓。Option 6: Improved on the basis of
方案7:在方案6的基础上改进,所述紧固螺栓上套装有间隔套结构,所述间隔套结构具有与所述紧固螺栓转动配合的内孔。Solution 7: an improvement based on
方案8:在方案7的基础上改进,所述间隔套结构包括沿所述紧固螺栓轴向依次分布的两套体,其中一个套体固设在安装座上,另一个套体固设在所述安装座接头上。Scheme 8: Improved on the basis of Scheme 7, the spacer sleeve structure includes two sleeve bodies distributed in sequence along the axial direction of the fastening bolts, one sleeve body is fixed on the mounting seat, and the other sleeve body is fixed on the mounting seat. on the mount joint.
方案9:在方案8的基础上改进,所述两套体的相对外侧分别设有挡止外翻沿。Solution 9: Based on the improvement of
方案10:在方案2的基础上改进,所述安装座的相应端通过转动沿上下方向延伸的铰接结构转动装配有安装座接头,所述安装座转动可调的安装在所述安装座接头上,所述紧固结构设置在安装座接头和安装座上。Scheme 10: Based on
方案11:在方案2的基础上改进,所述悬臂的相应端通过轴线沿上下方向延伸的接头铰接轴铰接装配有安装座接头,所述安装座对应的安装在所述安装座接头上。
12:在方案1至方案11中任一项的基础上改进,所述悬臂的任意相邻铰接的两悬臂段插接配合,各悬臂段分别设有沿上下方向延伸的悬伸主体。12: An improvement based on any one of the
13:在12的基础上改进,所述悬伸主体为中空的梁盒结构。13: Improvement on the basis of 12, the overhanging main body is a hollow beam box structure.
14:在方案1至方案11中任一项的基础上改进,所述支撑主体上设有沿上下方向延伸的导向结构,该导向结构上导向装配有悬臂安装座,所述悬臂设置在所述悬臂安装座上,支撑主体上设有驱动悬臂安装座带着悬臂一同上下动作的驱动机构。14: An improvement based on any one of the
15:在14的基础上改进,所述悬臂通过沿上下方向延伸的悬臂铰接轴铰接装配在所述悬臂安装座上。15: Improvement on the basis of 14, the cantilever is hingedly assembled on the cantilever mounting seat through a cantilever hinge shaft extending in the up-down direction.
16:在14的基础上改进,所述驱动机构包括沿上下方向导向移动装配在所述支撑主体上的配重块组,配重块组通过拉绳结构与所述悬臂安装座传动连接,所述支撑主体上设有引导拉绳结构换向的中间换向轮。16: Improved on the basis of 14, the drive mechanism includes a counterweight block group that is guided and moved along the up-down direction and assembled on the support body, and the counterweight block group is connected to the cantilever mounting seat through a pull rope structure, so The supporting body is provided with an intermediate reversing wheel for guiding the reversing of the pulling rope structure.
17:在16的基础上改进,所述支撑主体上围绕所述配重块组间隔分布的多个沿上下方向延伸的导向杆。17: Improved on the basis of 16, a plurality of guide rods extending in the up-down direction are distributed on the support body at intervals around the counterweight block group.
18:在16的基础上改进,所述支撑主体上设有罩设在所述配重块组外的防护罩。18: Improvement on the basis of 16, the support body is provided with a protective cover which is arranged outside the counterweight block group.
19:在方案1至方案11中任一项的基础上改进,所述支撑主体具有行走轮。19: Improvement on the basis of any one of
20:在方案1至方案11中任一项的基础上改进,所述安装座上设有手柄。20: Improvement based on any one of
本发明的有益效果是:本发明所提供的打磨机支撑装置中,将打磨机对应的固定安装在安装座上,通过安装座带着打磨机进行移动调整,利用可折叠的悬臂,可实现安装座在水平方向上的伸缩调整和摆动调整,进而有效扩大了打磨机的工作范围。并且,还可在上下方向上进行移动调整,可有效扩大打磨机的应用场所,提高通用性。The beneficial effects of the present invention are: in the grinding machine support device provided by the present invention, the corresponding grinding machine is fixedly installed on the mounting seat, and the grinding machine is moved and adjusted through the mounting seat, and the foldable cantilever can be used to realize the installation. The telescopic adjustment and swing adjustment of the seat in the horizontal direction effectively expand the working range of the grinding machine. In addition, it can also be moved and adjusted in the up and down direction, which can effectively expand the application place of the grinding machine and improve the versatility.
进一步地,由于安装座绕水平轴线可转动的安装在悬臂上,这样可以在需要时转动安装座的相应角度,在转动调整到位后,再将安装座接头与安装座紧固装配在一起即可。Further, since the mounting seat is rotatably mounted on the cantilever around the horizontal axis, the corresponding angle of the mounting seat can be rotated when necessary. After the rotation is adjusted in place, the mounting seat joint and the mounting seat can be tightly assembled together. .
本发明所提供的打磨机支撑装置中,可以实现打磨机位置在水平伸缩、水平摆动、上下升降及水平回转等多方位的调节,通过弧形导向结构,可以实现由于所加工工件摆放水平角度偏差进行补偿,位置调节过程简便、灵活,降低所加工零件摆放位置精度要求,缩短管焊缝打磨机位置调整所需时间,从而提高生产效率,降低成本。In the grinding machine support device provided by the present invention, the position of the grinding machine can be adjusted in multiple directions such as horizontal telescopic, horizontal swing, up and down, and horizontal rotation. The deviation is compensated, and the position adjustment process is simple and flexible, which reduces the accuracy requirements for the placement of the processed parts, and shortens the time required for the position adjustment of the pipe weld grinding machine, thereby improving production efficiency and reducing costs.
附图说明Description of drawings
图1为本发明所提供的打磨机支撑装置的一种实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a grinding machine support device provided by the present invention;
图2为图1所示支撑装置的俯视图(省去防护罩);Figure 2 is a top view of the support device shown in Figure 1 (with the protective cover omitted);
图3为图1所示支撑装置上可折叠悬臂的结构示意图;3 is a schematic structural diagram of a foldable cantilever on the support device shown in FIG. 1;
图4为图3所示可折叠悬臂的俯视图;Figure 4 is a top view of the foldable cantilever shown in Figure 3;
图5为图1中安装座接头的结构示意图;Fig. 5 is the structural schematic diagram of the mounting seat joint in Fig. 1;
图6为图5所示安装座接头的剖视图;FIG. 6 is a cross-sectional view of the mount joint shown in FIG. 5;
图7为图1中安装座、安装座接头及可折叠悬臂装配结构示意图;7 is a schematic diagram of the assembly structure of the mounting seat, the mounting seat joint and the foldable cantilever in FIG. 1;
图8为图7的右侧示意图;Fig. 8 is the right side schematic diagram of Fig. 7;
图9为安装座接头向左调整至极限角度的状态示意图;Figure 9 is a schematic diagram of the state in which the mounting seat joint is adjusted to the left to the limit angle;
图10为安装座接头向右调整至极限角度的状态示意图;Figure 10 is a schematic diagram of the state in which the joint of the mounting seat is adjusted to the right to the limit angle;
图11为图1中用于安装打磨机的安装座的结构示意图;FIG. 11 is a schematic structural diagram of the mounting seat for installing the grinding machine in FIG. 1;
图12为图11所示安装座的俯视图;Figure 12 is a top view of the mounting seat shown in Figure 11;
图13为图1中悬臂安装座的结构示意图。FIG. 13 is a schematic structural diagram of the cantilever mounting seat in FIG. 1 .
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明,但并不以此为限。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings, but not limited thereto.
本发明所提供的打磨机支撑装置的具体实施例,如图1至图13所示,该实施例中的支撑装置具体包支撑主体9,支撑主体9上沿上下方向导向移动装配有悬臂2,悬臂2的背离支撑主体的一端设有安装座4,安装座4可用于固定安装打磨机100。A specific embodiment of the grinding machine support device provided by the present invention is shown in FIG. 1 to FIG. 13 , the support device in this embodiment specifically includes a
支撑主体9的底部设有相应的行走轮10,通常可设置至少一对万向轮,以便于对支撑主体进行方向调整。The bottom of the
此处的支撑主体9具体包括底架,行走轮对应安装在底架上,底架上设有立柱,立柱的顶端设有横向支撑臂,并且,为提高支撑主体的强度,在横向支撑臂和立柱之间设有倾斜支撑臂。此处的底架、立柱、横向支撑臂及倾斜支撑臂一般采用焊接联接的方式固定装配,当然,也可采用其他的紧固联接方式如螺栓连接。The
立柱上设有用于引导悬臂沿上下方向导向移动的导向结构,该导向结构具体包括沿上下方向延伸的导向轴8,导向轴8固设在立柱旁侧,导向轴8的上下两端对应固定连接在立柱上。在导向轴8导向移动装配有悬臂安装座1,上述的悬臂2对应的安装在悬臂安装座1上,导向轴8引导进行上下位置调整。The upright column is provided with a guide structure for guiding the cantilever to move in the up-down direction. The guiding structure specifically includes a
支撑主体9上设有驱动悬臂安装座连通悬臂进行上下位置调整的驱动结构,该驱动机构具体包括沿上下方向导向移动装配在支撑主体上的配重块组13,配重块组13通过拉绳结构12与悬臂安装座1传动连接,相应的,在横向支撑臂上设有相应的中间换向轮11以引导拉绳结构12进行换向。此处的中间换向轮11设置有两个,一个中间换向轮11位于配重块组13的正上方,另一个中间换向轮位于悬臂安装座1的正上方。The
此处利用配重块组13利用重力平衡的原理实现对悬臂的驱动调整,调整较为方便,而且,利用相应的中间换向轮可改善拉绳结构的操作性能和操作的稳定性。Here, the
为提高安全性能,在支撑主体9上固设有防护罩15,此处的防护罩15除了罩设配重块组13以外,还罩住了一部分拉绳结构。当然,在其他实施例中,也可仅罩住配重块组。In order to improve the safety performance, a
在支撑主体9上设有用于对配重块组进行导向的上下导向结构,此处的导向结构具体包括固设在底架上的4根导向杆14,4根导向杆14沿配重块组的周向间隔均布在配重块组外围,各导向杆14分别与配重块组导向配合。The support
悬臂安装座1的结构如图13所示,其包括螺栓紧固装配在一起的连接板16和导向架17,导向架17具有沿上下方向间隔布置的两个导向套18,两导向套18对应的与导向轴导向配合,而连接板则用于紧固装配相应的悬臂。The structure of the
本实施例中,如图3和图4所示,悬臂2具体为可折叠调整的结构,其主体结构如3和图4所示,其主体结构具体包括多个依次铰接装配的悬臂段20,任意相邻的两悬臂段20均通过沿上下方向延伸的铰接轴22铰接装配在一起,任意相邻的悬臂段的相应端对应插接装配在一起,实际上,悬臂段20包括中间的悬伸主体21以及两端的插接端,悬伸主体21具体为具有设定厚度的梁盒结构,这样可以有效提高悬臂的支撑刚度,可承受较大重量,避免出现扭转破坏。对于任意相邻的两悬臂段来讲,必然有一个悬臂段的相应插接端位于另一个悬臂段的相应插接端内部,这样形成了重合插接结构,相应的铰接轴则对应穿装在该重合插接结构处。In this embodiment, as shown in FIGS. 3 and 4 , the
本实施例中,如图1所示,为方便调整打磨机的角度,上述安装座4绕水平轴线转动可调的安装在悬臂2的相应端,在安装座4和悬臂2的相应端之间设有在安装座转动调整到位后将安装座固定在悬臂相应端的紧固结构。In this embodiment, as shown in FIG. 1 , in order to adjust the angle of the grinding machine conveniently, the above-mentioned mounting
具体来讲,为方便安装相应的安装座4,在悬臂2的远离支撑主体的一端固设有安装座接头3,安装座4对应的可绕水平轴线转动可调的安装在安装座接头3上。而且,此处的安装座接头3通过沿上下方向延伸的接头铰接轴6铰接装配在悬臂2上,这样可以利用该安装座接头3对安装座4及打磨机100进行转动调整。Specifically, in order to facilitate the installation of the corresponding mounting
上述的紧固结构具体包括对应设置在安装座接头3和安装座4上的螺栓安装孔,安装座接头3上的螺栓安装孔和安装座上的螺栓安装孔对应贯通,紧固结构还包括对应穿装在相应螺栓安装孔中的紧固螺栓35,紧固螺栓35上紧固装配有相应的紧固螺母。待调整到位后,旋紧紧固螺母即可将安装座接头3和安装座4紧固装配在一起。The above-mentioned tightening structure specifically includes the bolt mounting holes correspondingly arranged on the mounting seat joint 3 and the mounting
实际上,无论是紧固螺栓35还是上述的螺栓安装孔均对应上述的水平轴线布置,此处的紧固螺栓35不仅起到相应的紧固作用,还起到相应的铰接轴的作用。In fact, both the
在紧固螺栓35上套装有间隔套结构,间隔套结构具有与紧固螺栓转动配合的内孔。实际上,间隔套结构包括沿所述紧固螺栓轴向依次分布的两套体,其中右套体33固设在安装座4上,左套体32固设在安装座接头3上。而且,为方便装配,在两套体的相对外侧分别设有挡止外翻沿,其中左套体32的挡止外翻沿具有与紧固螺母及安装座接头3顶压配合,右套体上的挡止外翻沿则与相应的螺栓头及安装座座4顶压配合。A spacer sleeve structure is sleeved on the
为引导安装座4的转动,在安装座接头3和安装座4之间设有用于引导安装座绕上述水平轴线进行转动调整的弧形导向结构。此处的弧形导向结构包括弧形长孔31和与弧形长孔31对应配合的导向销5,弧形长孔31设置在安装座接头3上,导向销5则对应的螺旋紧固装配在安装座4上。此处利用弧形长孔31可将打磨机的旋转角度限定在合适的范围内,如图9和图10所示,图9中为图示的左极限位置,图10中则为图示的右极限位置,可旋转的角度主要用于对待加工管件摆放角度偏差进行补偿,以调整打磨机的工作姿态,改善打磨工况。In order to guide the rotation of the mounting
当然,在其他实施例中,也可以将弧形长孔设置在安装座上,而将导向销紧固装配在安装座接头上。Of course, in other embodiments, the arc-shaped elongated hole can also be provided on the mounting seat, and the guide pin can be fastened and assembled on the mounting seat joint.
本实施例中,安装座4具体包括围成中间安装空间的中间架体40,在中间架体40的上下两端对应安装有上法兰板41、下法兰板42,两法兰板上设有环绕布置的法兰孔,以用于与打磨机100上的相应安装法兰对应连接。安装座上的用于穿装紧固螺栓的螺栓安装孔对应设在中间架体上。In this embodiment, the mounting
另外,为方便引导打磨机进行多方向的摆动调整,在安装座4上设有相应的供人操作的手柄43,该手柄43具体为设置在中间架体上的扶手环。In addition, in order to facilitate the multi-directional swing adjustment of the grinding machine, the mounting
使用时,将打磨机100对应的固定安装在安装座4上,通过手柄43驱动安装座4带着打磨机100进行移动调整,由于可折叠的悬臂2的特殊结构,可实现安装座在水平方向上的伸缩调整,摆动调整,进而有效扩大了打磨机的工作范围。而且,由于安装座4绕水平轴线可转动的安装在悬臂2上,这样可以在需要时转动安装座的相应角度,在转动调整到位后,再将安装座接头3与安装座4紧固装配在一起即可。When in use, the corresponding grinding
本实施例所提供的支撑装置,可以实现打磨机位置在水平伸缩、水平摆动、上下升降及水平回转等多方位的调节,通过弧形导向结构,可以实现由于所加工工件摆放水平角度偏差进行补偿,位置调节过程简便、灵活,降低所加工零件摆放位置精度要求,缩短管焊缝打磨机位置调整所需时间,从而提高生产效率,降低成本。The support device provided in this embodiment can realize the multi-directional adjustment of the position of the grinding machine in horizontal telescopic, horizontal swing, up and down, and horizontal rotation. The process of compensation and position adjustment is simple and flexible, which reduces the accuracy requirements for the placement of the processed parts, and shortens the time required for the position adjustment of the pipe weld grinding machine, thereby improving production efficiency and reducing costs.
本实施例中,安装座绕水平轴线转动可调的安装在悬臂的相应端,在其他实施例中,如果待加工的工件可进行水平回转调整的话,也可以将安装座直接固定在悬臂的相应端,不需要再对安装座进行转动调整。In this embodiment, the mounting seat is installed on the corresponding end of the cantilever so as to be rotatable around the horizontal axis. In other embodiments, if the workpiece to be processed can be adjusted by horizontal rotation, the mounting seat can also be directly fixed on the corresponding end of the cantilever. end, there is no need to adjust the rotation of the mount.
本实施例中,驱动机构选用配重块组,方便利用重力调悬臂升降。在其他实施例中,驱动机构也可以采用液压缸等结构。In this embodiment, the driving mechanism adopts a counterweight block group, which is convenient to adjust the lifting and lowering of the cantilever by gravity. In other embodiments, the driving mechanism may also adopt a structure such as a hydraulic cylinder.
本实施例中,悬臂包括多个悬臂段,在其他实施例中,悬臂包括至少两个悬臂段,可满足伸缩及水平摆动即可。相应的,悬伸主体为梁盒结构,在其他实施例中,悬臂也可采用现有技术中可满足支撑强度要求的伸缩折叠结构。In this embodiment, the cantilever includes a plurality of cantilever segments. In other embodiments, the cantilever includes at least two cantilever segments, which can satisfy telescopic and horizontal swinging. Correspondingly, the cantilever body is a beam-box structure, and in other embodiments, the cantilever can also adopt a telescopic and foldable structure that can meet the support strength requirements in the prior art.
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CN204725268U (en) * | 2015-05-23 | 2015-10-28 | 邢剑杰 | A kind of sander for ceramic deburring shaping processing |
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