CN108349011A - The manufacturing method of the crystal seed of cobalt powder - Google Patents

The manufacturing method of the crystal seed of cobalt powder Download PDF

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Publication number
CN108349011A
CN108349011A CN201680062357.XA CN201680062357A CN108349011A CN 108349011 A CN108349011 A CN 108349011A CN 201680062357 A CN201680062357 A CN 201680062357A CN 108349011 A CN108349011 A CN 108349011A
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Prior art keywords
cobalt
solution
mentioned
powder
solids
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CN201680062357.XA
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Chinese (zh)
Inventor
池田修
山隈龙马
尾崎佳智
高石和幸
平郡伸
平郡伸一
工藤阳平
土居安夫
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Sumitomo Metal Mining Co Ltd
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Sumitomo Metal Mining Co Ltd
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Publication of CN108349011A publication Critical patent/CN108349011A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/24Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
    • B22F9/26Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions using gaseous reductors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/15Nickel or cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2304/00Physical aspects of the powder
    • B22F2304/10Micron size particles, i.e. above 1 micrometer up to 500 micrometer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0433Nickel- or cobalt-based alloys

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

The present invention provides the manufacturing method for efficiently obtaining cobalt powder by the method for improving reduction reaction efficiency when manufacturing cobalt powder by the solution containing sulfuric acid cobalt ammonia complex.The manufacturing method of the crystal seed of cobalt powder, which is characterized in that undergo following processes successively:Both ammonia, the solution of ammoniate or solution of ammonia and ammoniate are added in cobalt sulfate solution and obtain the complexing process of the solution containing sulfuric acid cobalt ammonia complex;Solids is added in the solution containing sulfuric acid cobalt ammonia complex obtained in the complexing process and the mixed processes of mixed slurry are made;The mixed slurry obtained in the mixed processes is packed into reactive tank, hydrogen is blown into reactive tank and restores cobalt contained in mixed slurry, process is precipitated in the reduction for obtaining containing the cobalt powder slurry of cobalt precipitate made of cobalt component is precipitated as cobalt powder on solids surface;The solid-liquid separation process of cobalt precipitate and liquid after reduction is obtained with being separated by solid-liquid separation to the cobalt powder slurry obtained in reduction precipitation process.

Description

The manufacturing method of the crystal seed of cobalt powder
Technical field
The present invention relates to the methods for manufacturing cobalt dust by the solution containing sulfuric acid cobalt ammonia complex.More particularly to being tied The method of the crystal seed used in crystals growth.
Background technology
The known various methods for obtaining the cobalt as electronic material, heat-resisting alloy.In recent years, become the original of battery material etc. The demand of the cobalt salt class of material is surging.
These cobalt salt classes generally manufacture cobalt dissolving metal in acid, from previous, sheets, the block such as general electrical cobalt The form of shape is although easily disposed, and the dissolving in acid is extremely slow, on the other hand, although the shape of micropowder is held in acid It is soluble, but be easy to disperse etc. in disposition there are difficulty, for the strong point both efficiently used, preferably referred to as agglomerate by grain Or product obtained from powder compacting or sintering.
As the method for obtaining the cobalt button of such small size, powder, it is known that the cobalt of melting is made to disperse in gas or water And obtain the atomization of fine powder;Cobalt is obtained shown in patent document 1, by making cobalt volatilization, being restored in the gas phase The dry method such as the CVD method of powder.
In addition, the method for being taken as wet method manufacture cobalt powder, is had and is generated shown in patent document 2, using reducing agent Method;Shown in patent document 3, by the way that cobalt liquor is sprayed to pass through pyrolysis in a reducing atmosphere at high temperature Obtain the spray heating decomposition etc. of cobalt powder.
But these methods need price high reagent class, a large amount of energy, therefore as industrially obtaining above-mentioned electricity The method of a large amount of object amount such as pond material is simultaneously uneconomical.
In addition, make in the method for growth shown in patent document 4, using cobalt dust as crystal seed, due to PH be make its reaction in 4 acid solutions below, therefore there is the cobalt powder of crystal seed, growth be redissolved and what actual recovery reduced Project.
In turn, in the cobalt sulfate solution of raw material add sodium hydrate aqueous solution, carry out hydrogen reduction method in, if not PH4, pH can be maintained to rise, then generate the hydroxide of cobalt, reduction reaction no longer carries out, and there is in reduction reaction for result The project that efficiency reduces.
On the other hand, shown in non-patent literature 1, in the cobaltous sulfate ammonia complexing for the form that cobalt has been made to ammino-complex Hydrogen is supplied in object solution the cobalt ions reduction in complex solution to be obtained the method for cobalt powder industrially price is low, is Useful.
But even this method, due to make particle generate from aqueous solution by wet type reaction and make growth, because The following topics exist for this:A large amount of nucleus is unevenly generated in the same manner as above-mentioned each prior art, hinders growth.That is, will The number of the nucleus of derivation controls in range appropriate, growth is expeditiously made to be indispensable.
Therefore, as described above, generally with the following method:In the slurry for making the fine crystallization of referred to as crystal seed coexist on a small quantity Reducing agent is supplied in material, so that object is grown on the surface of crystal seed, obtains the powder of defined grain size.
The crystal seed of above-mentioned addition is mostly to repeat the processing such as crushing into the part for being about to product and use.But it processes Effort is needed, is in addition repeated, correspondingly yield reduces, therefore there is lead to the increased project of cost.In turn, if only It is merely using crushing, there is also the projects such as the crystal seed that may not can stably obtain best grain size, character.
That is, it needs to the method for stably obtaining the crystal seed for crystalline growth.
Existing technical literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2005-505695 bulletins
Patent document 2:Japanese Unexamined Patent Publication 2010-242143 bulletins
Patent document 3:No. 4286220 bulletins of Japan Patent
Patent document 4:Japanese Unexamined Patent Application 57-54207 bulletins
Non-patent literature
Non-patent literature 1:“The Manufacture and properties of Metal powder produced BY the gaseous reduction of aqueous solutions ", Powder metallurgy, No.1/2 (1958), the 40-52 pages.
Invention content
The subject that the invention solves
In such situation, present invention offer passes through raising when manufacturing cobalt powder from the solution containing sulfuric acid cobalt ammonia complex The method of reduction reaction efficiency efficiently obtains the manufacturing method of cobalt powder.
Solution for solving the problem
The 1st invention for solving the present invention of such project is the manufacturing method of the crystal seed of cobalt powder, which is characterized in that successively Undergo following processes:Ammonia, the solution of ammoniate or both the solution of ammonia and ammoniate are added in cobalt sulfate solution And obtain the complexing process of the solution containing sulfuric acid cobalt ammonia complex;What is obtained in above-mentioned complexing process contains cobaltous sulfate ammino Close the mixed processes that solids is added in the solution of object and mixed slurry is made;The mixed slurry obtained in the mixed processes is filled Enter in reactive tank, hydrogen is blown into reactive tank and restores cobalt contained in mixed slurry, obtains containing cobalt component as cobalt powder Process is precipitated in the reduction of the cobalt powder slurry of cobalt precipitate made of being precipitated on solids surface;Next obtained cobalt powder is starched Material carries out solid-liquid separation treatment and obtains the solid-liquid separation process of liquid after cobalt precipitate and reduction.
The 2nd invention of the present invention for the crystal seed of cobalt powder manufacturing method, which is characterized in that solids in the 1st invention by It is above-mentioned containing the solution of sulfuric acid cobalt ammonia complex in insoluble or slightly solubility material constitute, average grain diameter is 0.1 μm or more And 5 μm or less.
The 3rd invention of the present invention is the manufacturing method of the crystal seed of cobalt powder, which is characterized in that containing in the 1st and the 2nd invention Cobalt concentration in the solution of sulfuric acid cobalt ammonia complex is 75g/L or less.
The 4th invention of the present invention is the manufacturing method of the crystal seed of cobalt powder, which is characterized in that the solid in the 1st to the 3rd invention Object is nickel powder.
The 5th invention of the present invention is the manufacturing method of the crystal seed of cobalt powder, which is characterized in that the solid-liquid in the 1st to the 4th invention Separation process has:From cobalt precipitate with the solid-liquid separation treatment that detaches of liquid after reduction and will be obtained in cobalt powder slurry Cobalt precipitate is separated into the solids separation processing of the solids and the cobalt powder being precipitated on the surface of solids of addition, is formed above-mentioned Liquid, solids and cobalt powder after reduction.
Invention effect
It can be expeditiously when sulfuric acid cobalt ammonia complex solution reduction is manufactured cobalt powder with hydrogen according to the present invention Obtain being suitable for adding and being formed as crystal seed in sulfuric acid cobalt ammonia complex solution the crystal seed of the size of cobalt powder.
Description of the drawings
Fig. 1 is the manufacturing flow chart of the manufacturing method of cobalt powder of the present invention.
Specific implementation mode
The present invention expeditiously manufactures when that hydrogen is blown into sulfuric acid cobalt ammonia complex solution and manufactures cobalt powder and adds The method of crystal seed.
The manufacturing method of the cobalt powder of the present invention is illustrated referring to manufacturing flow chart shown in Fig. 1.The present invention In, the cobalt sulfate solution by becoming stoste undergoes complexing process, mixed processes, reduction precipitation process, is separated by solid-liquid separation work Sequence and obtain cobalt powder.
It should be noted that the weight (g) of the obtained cobalt powder of reduction rate described in the present invention divided by the cobaltous sulfate of supply are molten Ratio obtained from cobalt object amount (g/L) contained in liquid (L) defines.
[complexing process]
The cobalt sulfate solution that can be used in the present invention is not particularly limited, can use will include selected from cobalt and containing One or more mixtures in the mixed sulfides of cobalt, thick cobaltous sulfate, cobalt oxide, cobalt hydroxide, cobalt carbonate, cobalt powder etc. The cobalts such as industrial intermediary contain object cobalt leachate obtained from sulfuric acid or ammonia leach dissolving.Further more, industrially usually existing In above-mentioned cobalt leachate also contain various impurity, above-mentioned leachate generally by implement solvent extraction, ion-exchange, Impurity element in leachate is removed and is used by the net liquids processes such as neutralization.
Next, adding ammonium hydroxide, ammonium sulfate in above-mentioned cobalt leachate, sulfuric acid cobalt ammonia complex solution is obtained.
Further more, the ammonium sulfate concentrations in solution are preferably set to the range of 10~500g/L.If become 500g/L with On concentration, then crystallize precipitation sometimes more than solubility, occur operational failure, therefore not preferably.In addition, less than 10g/ The concentration of L less than 10g/L due to by reacting newly-generated ammonium sulfate, being industrially difficult.
In addition, the cobalt concentration in sulfuric acid cobalt ammonia complex solution is set as 75g/L concentration below.This is because in rear work When adding solids in sequence and making its reaction, if the cobalt concentration in sulfuric acid cobalt ammonia complex solution is excessively high, reacting field is insufficient, Reduction rate reduces.
[mixed processes]
In the process, the solids of the parent of precipitation is added in the sulfuric acid cobalt ammonia complex solution of above-mentioned making.
As long as the solids of addition for sulfuric acid cobalt ammonia complex solution, ammonium sulfate solution or aqueous slkali be it is insoluble or The small indissoluble of solubility, then be not particularly limited.
And specifically, it is preferable to use nickel powder.
It is identical as cobalt precipitate if cobalt powder is used for solids, therefore need not remove them in rear process, most It is suitable as crystal seed, but industrial low price and steadily to obtain fine cobalt powder difficult.
Further more, iron powder has the advantages that price is low, can be readily available, but has and be easy to be dissolved in acid solution, difficulty The shortcomings that become nucleus.In addition, dissolving iron ion as new pollution the reason of etc. and be not suitable for.
In addition, made in the method that cobalt is precipitated on it using indissoluble or even insoluble solids as in the present invention, From use that the previous crystal seed generally used makes cobalt be precipitated, that the method for product is made together with crystal seed is different, in the degree that can ignore On avoid be redissolved influence, a part for product need not also be repeated, therefore have on the substantial equilibrium of technique Following feature:Cobalt complex ion contained in ammino-complex solution can substantially complete be restored.
Further more, for solids, preferably the gentle shape in surface is so that the cobalt powder being precipitated can efficiently separate, just For additive amount, as described above, as being necessary with amount more than cobalt amount equivalent present in solution, specifically, by nickel powder In the case of solids, the addition of 75g/L or more becomes necessary.
[process is precipitated in reduction]
Next, the slurry for adding nickel powder in mixed processes and being formed is packed into the reactive tank of pressure vessel, to this It is blown into the reducing agents such as hydrogen in reactive tank, the cobalt complex ion in the slurry is restored, cobalt is made to be analysed on the surface of above-mentioned solids Go out.
The range that preferably 150~200 DEG C of the temperature of mixed slurry at this time, i.e. reaction temperature.If less than 150 DEG C, also Former efficiency reduces, even if becoming 200 DEG C or more to not influenced if reaction, instead increases the loss of thermal energy etc..
In addition, for the pressure with gap, that is, gas phase portion of solution in reactive tank, preferably by the supply of hydrogen Maintain the range of 1.0~4.0MPa.If pressure, less than 1.0MPa, the mixed volume of the gas from gas phase portion to solution is few, Therefore reaction efficiency reduces.On the other hand, even being more than the pressure of 4.0MPa, also without the influence for promoting reaction etc., instead Only the loss of hydrogen increases, and does not become advantageous.
It should be noted that hydrogen can be blown into the gas phase portion in reactive tank, also can directly be blown into slurry, it is all not related.
[solid-liquid separation process]
Reduction is precipitated to the reduction in the solids and pressure vessel that surface has cobalt precipitate obtained in process Liquid takes out from pressure vessel together afterwards, is separated by solid-liquid separation with liquid after reduction.
For should being separated by solid-liquid separation, such as use the method for suction filter and filter flask, the method using centrifugal separator, use The method etc. of filter press.
Next, in the case of using the substance other than cobalt in solids, can be analysed into the cobalt for being about to solids and surface Go out the operation of object separation.
Specifically, the method detached can by solids and cobalt precipitate give impact etc. bys suitably into Row.
Further more, the cobalt precipitate of the state containing solids, with solids separation after cobalt precipitate size for Make crystal seed purposes it is too small in the case of, can repeat to make to above-mentioned mixed processes the size of cobalt precipitate to increase again.
In addition, the solids recycled herein can repeat to use to above-mentioned mixed processes again.
Liquid regenerates ammonia directly or by processing such as heating distillations after reduction, can be as the network of above-mentioned complexing process Mixture is reused.
Embodiment
The embodiment of the crystal seed to generating the cobalt powder for obtaining the present invention illustrates below.
It should be noted that average grain diameter uses commercially available laser diffraction and scattering formula particle size distribution analyzer (Microtrac) it measures.
Embodiment 1
25% ammonium hydroxide of 191ml is added in the cobaltous sulfate and ammonium sulfate 330g for being equivalent to cobalt 75g, is dissolved, into one Successive step is so that total liquid measure has obtained the solution containing sulfuric acid cobalt ammonia complex as 1000ml.
It is added to the nickel powder 75g for 1 μm of the grain size that parent is precipitated in the solution, has obtained mixed slurry.
Next, after above-mentioned mixed slurry being packed into the interior canister of the autoclave of 3 liters of capacity, warming while stirring is arrived 185 DEG C, in the state of holding, it is blown into hydrogen into mixed slurry, the pressure in the interior canister of autoclave is maintained The mode of 3.5MPa has supplied hydrogen.The supply for stopping hydrogen after sixty minutes is begun to pass through from the supply of hydrogen, by interior canister It is cooling.
After being cooled to room temperature, the mixed slurry in interior canister is filtered, it will be in the insoluble of the precipitate of Surface Creation cobalt Body solid takes out, and next uses filter flask and suction filter, is separated by solid-liquid separation by suction strainer.
The reduction reaction rate of cobalt at this time is 99%.
(comparative example 1)
The solution of 25% ammonium hydroxide comprising cobalt 75g and ammonium sulfate 330g and 191ml is obtained, thereto instead of the crystalline substance of the present invention Kind solids and add concentration 40wt% polyacrylic acid 3.73g as dispersant, be adjusted thus add up to liquid measure at For 1000ml, the solution containing sulfuric acid cobalt ammonia complex has been made.
It is added to the cobalt powder 75g that parent is precipitated in the solution, has made mixed slurry.
After the mixed slurry of the making being packed into the interior canister of autoclave same as Example 1, warming while stirring To 185 DEG C, it is blown into hydrogen in the state of holding, is supplied in such a way that the pressure in the interior canister by autoclave maintains 3.5MPa Hydrogen is given.
The supply for stopping hydrogen after sixty minutes has been begun to pass through from the supply of hydrogen, and interior canister has been cooled down.
After being cooled to room temperature, the mixed slurry in interior canister is filtered, it will be in the insoluble of the precipitate of Surface Creation cobalt Body solid takes out, and next uses filter flask and suction filter, has carried out the separation of solid and liquid using suction strainer.Cobalt reduction reaction rate at this time It is 72%, there is no the efficiency as the embodiment of the present invention.
(comparative example 2)
25% ammonium hydroxide of 191ml is added in solution containing ammonium sulfate 330g in the cobalt sulfate solution of cobalt 75g, is adjusted It is whole so that total liquid measure becomes 1000ml, made the solution containing sulfuric acid cobalt ammonia complex.
In the solution, as the solids dissolved in the solution, the iron powder 75g of 1 μm of commercially available average grain diameter is added, Mixed slurry is made.
After the mixed slurry of making is packed into the interior canister of autoclave used in embodiment 1, warming while stirring is arrived 185 DEG C, it is blown into hydrogen in the state of holding, is supplied in such a way that the pressure in the interior canister by autoclave is maintained at 3.5MPa Hydrogen.The supply for stopping hydrogen after sixty minutes is begun to pass through from the supply of hydrogen, and interior canister is cooled down.
After being cooled to room temperature, the mixed slurry in interior canister is filtered, it will be in the iron powder of the precipitate of Surface Creation cobalt It takes out, next, having carried out the separation of solid and liquid using suction strainer using filter flask and suction filter.
Although the cobalt reduction reaction rate that the comparative example 2 known to is related to is the 76%, situation than having used existing dispersant Height also there is no the effect as the embodiment of the present invention even if diffluent solids is held in addition.

Claims (5)

1. the manufacturing method of the crystal seed of cobalt powder, which is characterized in that undergo following processes successively:
Both ammonia, the solution of ammoniate or solution of above-mentioned ammonia and ammoniate are added in cobalt sulfate solution and are obtained To the complexing process of the solution containing sulfuric acid cobalt ammonia complex;
Solids is added in the solution containing sulfuric acid cobalt ammonia complex obtained in above-mentioned complexing process and mixed slurry is made Mixed processes;
Will the mixed slurry that obtained in above-mentioned mixed processes be packed into reactive tank in, hydrogen is blown into reactive tank and will be in mixed slurry Contained cobalt reduction obtains the cobalt powder slurry for containing cobalt precipitate made of cobalt component is precipitated as cobalt powder on solids surface Process is precipitated in reduction;With
Next solid-liquid separation treatment is carried out to obtained cobalt powder slurry and obtains the solid-liquid point of liquid after cobalt precipitate and reduction From process.
2. the manufacturing method of the crystal seed of cobalt powder according to claim 1, which is characterized in that above-mentioned solids above-mentioned by containing There is insoluble or slightly solubility material in the solution of sulfuric acid cobalt ammonia complex to constitute, above-mentioned average grain diameter be 0.1 μm or more and 5 μm with Under.
3. the manufacturing method of the crystal seed of cobalt powder according to claim 1 or 2, which is characterized in that above-mentioned to contain cobaltous sulfate ammonia Cobalt concentration in the solution of complex compound is 75g/L or less.
4. the manufacturing method of the crystal seed of cobalt powder described in any one of claim 1 to 3, which is characterized in that above-mentioned solid Object is nickel powder.
5. the manufacturing method of the crystal seed of cobalt powder according to any one of claims 1 to 4, which is characterized in that above-mentioned solid-liquid Separation process has:From cobalt precipitate with the solid-liquid separation treatment that detaches of liquid after reduction and will be obtained in cobalt powder slurry Cobalt precipitate is separated into the solids separation processing of the solids and the cobalt powder being precipitated on the surface of above-mentioned solids of addition, is formed Liquid, solids and cobalt powder after above-mentioned reduction.
CN201680062357.XA 2015-10-26 2016-10-17 The manufacturing method of the crystal seed of cobalt powder Pending CN108349011A (en)

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JP2015-210258 2015-10-26
JP2015210258A JP6350830B2 (en) 2015-10-26 2015-10-26 Method for producing seed crystal of cobalt powder
PCT/JP2016/080690 WO2017073392A1 (en) 2015-10-26 2016-10-17 Method for producing seed crystal of cobalt powder

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JP (1) JP6350830B2 (en)
CN (1) CN108349011A (en)
AU (1) AU2016345951B2 (en)
CA (1) CA3003239C (en)
PH (1) PH12018500896B1 (en)
WO (1) WO2017073392A1 (en)

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WO2020183728A1 (en) * 2019-03-14 2020-09-17 住友金属鉱山株式会社 Nickel powder production method
CN116199270B (en) * 2022-12-20 2023-08-11 科立鑫(珠海)新能源有限公司 Treatment process for reducing wastewater in cobalt oxide production process
CN116177614B (en) * 2023-03-23 2023-11-21 科立鑫(珠海)新能源有限公司 Technological method for reducing waste rate in cobalt oxide preparation process

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PH12018500896A1 (en) 2018-10-29
WO2017073392A1 (en) 2017-05-04
EP3369499A1 (en) 2018-09-05
US20190061006A1 (en) 2019-02-28
AU2016345951B2 (en) 2019-01-17
JP2017082270A (en) 2017-05-18
AU2016345951A1 (en) 2018-05-17
CA3003239C (en) 2019-11-26
CA3003239A1 (en) 2017-05-04
JP6350830B2 (en) 2018-07-04
PH12018500896B1 (en) 2018-10-29

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Application publication date: 20180731