CN108342897A - A kind of carbon fiber surface aluminium oxide nano film and preparation method thereof - Google Patents

A kind of carbon fiber surface aluminium oxide nano film and preparation method thereof Download PDF

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CN108342897A
CN108342897A CN201810144827.8A CN201810144827A CN108342897A CN 108342897 A CN108342897 A CN 108342897A CN 201810144827 A CN201810144827 A CN 201810144827A CN 108342897 A CN108342897 A CN 108342897A
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carbon fiber
fiber surface
aluminium oxide
oxide nano
preparation
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匡邓吉
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/45Oxides or hydroxides of elements of Groups 3 or 13 of the Periodic Table; Aluminates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/01Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with hydrogen, water or heavy water; with hydrides of metals or complexes thereof; with boranes, diboranes, silanes, disilanes, phosphines, diphosphines, stibines, distibines, arsines, or diarsines or complexes thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40Fibres of carbon

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  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Inorganic Fibers (AREA)

Abstract

The present invention relates to carbon fibre material fields, in particular to a kind of carbon fiber surface aluminium oxide nano film and preparation method thereof.Including:Carbon fiber is handled in a hydrogen atmosphere, and to treated, carbon fiber is vacuum aluminum-coated;To carbon fiber surface aluminizer progress electrochemical oxidation, deionized water is then used to be cleaned by ultrasonic, is dry, vacuum suck alumina sol after drying, drying is simultaneously sintered.It is handled under hydrogen atmosphere, removes hydroxyl, carbonyl of carbon fiber surface etc., electrochemical oxidation makes aluminium film be converted into pellumina.Alumina sol is filled in micropore, is re-sintered, about 110 nanometers of the thickness for the carbon fiber surface aluminium oxide nano film being prepared, fine and close and not easily to fall off.The carbon fiber surface aluminium oxide nano film that preparation method provided in an embodiment of the present invention is prepared has many advantages, such as high intensity, high-modulus, high temperature resistant, low-density, corrosion-resistant.

Description

A kind of carbon fiber surface aluminium oxide nano film and preparation method thereof
Technical field
The present invention relates to carbon fibre material field, in particular to a kind of carbon fiber surface aluminium oxide nano film and its Preparation method.
Background technology
Carbon fiber has high intensity, high-modulus, high temperature resistant, low-density, the series of advantages such as corrosion-resistant, Aeronautics and Astronautics, The various fields such as automobile are widely used.But carbon fiber starts to aoxidize for 400 DEG C or so in air, its intensity is made to drop significantly It is low, intensity can be completely lost for a long time, seriously affected the application in high temperature air.
There are many antioxidant coating methods of carbon fiber, and wherein chemical vapour deposition technique (CVD) is to compare with sol-gal process More common method.CVD method is to crack to form nano particle at high temperature using organic molecule, is subsequently deposited upon carbon fiber surface Face forms dense protective layer, and this method temperature is generally greater than 1000 DEG C, long preparation period.Sol-gal process is usually to apply colloidal sol Carbon fiber surface is overlayed on, forms protective layer after gelation, then sintering forms protective coating, but is often applied in gelation process Layer cracking falls off, and effect is undesirable.Coating layer thickness prepared by above two method is big but defect is more, falls off when serious, rises not To antioxidation.
Therefore, in order to solve the above-mentioned technical problem, inventor has invented a kind of new carbon fiber surface aluminium oxide nano film Preparation method.
Invention content
The purpose of the present invention is to provide a kind of carbon fiber surface aluminium oxide nano film carbon fiber surface aluminium oxide nano films The preparation method of aluminium oxide nano film, is intended to improve that existing carbon fiber antioxidant coating is easy to fall off, defect is big, anti-oxidant effect The problems such as fruit is undesirable.
The present invention provides a kind of technical solution:
A kind of preparation method of carbon fiber surface aluminium oxide nano film, the preparation method of carbon fiber surface aluminium oxide nano film Include mainly:
Carbon fiber is handled in a hydrogen atmosphere, and to treated, carbon fiber is vacuum aluminum-coated;To the aluminium film of carbon fiber surface into Row electrochemical oxidation, then uses deionized water be cleaned by ultrasonic, be dry, and vacuum suck alumina sol after drying is dry simultaneously to burn Knot.
The present invention also provides a kind of technical solutions:
A kind of carbon fiber surface aluminium oxide nano film;
The advantageous effect of carbon fiber surface aluminium oxide nano film provided in an embodiment of the present invention and preparation method thereof is:
Carbon fiber is handled in a hydrogen atmosphere, removes hydroxyl, carbonyl of carbon fiber surface etc., then carries out crossing aluminium and electrification Oxidation is learned, aluminium film is made to be converted into pellumina.Alumina sol is sucked, alumina sol is attached in micropore, re-sinters, About 110 nanometers of the thickness for the carbon fiber surface aluminium oxide nano film being prepared, it is fine and close and not easily to fall off.
The carbon fiber surface aluminium oxide nano film that preparation method provided in an embodiment of the present invention is prepared have high intensity, High-modulus, high temperature resistant, low-density, it is corrosion-resistant the advantages that.
Specific implementation mode
It in order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below will be in the embodiment of the present invention Technical solution be clearly and completely described.The person that is not specified actual conditions in embodiment, builds according to normal condition or manufacturer The condition of view carries out.Reagents or instruments used without specified manufacturer is the conventional production that can be obtained by commercially available purchase Product.
The preparation method of the carbon fiber surface aluminium oxide nano film of the embodiment of the present invention is specifically described below.
A kind of preparation method of carbon fiber surface aluminium oxide nano film includes mainly:
Carbon fiber is handled in a hydrogen atmosphere, and to treated, carbon fiber is vacuum aluminum-coated;To carbon fiber surface aluminizer into Row electrochemical oxidation, then uses deionized water be cleaned by ultrasonic, be dry, and vacuum suck alumina sol after drying is dry simultaneously to burn Knot.
Carbon fiber is handled in a hydrogen atmosphere, removes hydroxyl, carbonyl of carbon fiber surface etc., is carried out to carbon fiber surface pre- Processing, is conducive to that the later stage is avoided to lead to falling off for pellumina since carbon fiber forms minimum gas at high temperature.
After being pre-processed to carbon fiber surface, electrochemical oxidation is carried out to carbon fiber surface aluminizer, electrochemical oxidation is It is put into the solution or suspension of organic matter in a cell, by direct current, on anode capturing electronics makes carbon fiber surface Aluminium coat is oxidized to oxidation aluminium coat.
The partial oxidation aluminium coat of carbon fiber surface can form certain micropore in forming process, in micropore and coating Remained on surface impurity, is cleaned by ultrasonic using deionized water, in cleaning process, will be cleaned in pellumina micropore, meanwhile, it goes Ionized water is cleaned by ultrasonic to be come from other of carbon fiber surface the ingredient in plating solution and cleans.It is dry to carbon fiber after cleaning It is dry.
After deionized water is cleaned by ultrasonic, vacuum suck alumina sol, to be filled in coating micropore.
Alumina sol viscosity is relatively low, and the permeable place of water can be permeated, therefore dispersibility when being mixed with other materials It is all very good with permeability.Alumina sol is attached in the micropore of above-mentioned oxidation aluminium coat, makes the oxidation of carbon fiber surface Micropore between aluminium layer is filled by alumina sol.
Then it is dried and is sintered again.
When Aluminum sol moisture evaporation, colloidal particle is filled among micropore securely, is formed alumina between particle and is combined, effectively Fill micropore.To ultimately form fine and close aluminium oxide nano protective film
The coating layer thickness that chemical vapour deposition technique (CVD) is prepared with sol-gal process is generally higher than 500 nanometers, this big thickness Degree coating tends to fall off.It is prepared using the preparation method of carbon fiber surface aluminium oxide nano film provided in an embodiment of the present invention About 110 nanometers of film thickness, it is fine and close and not easily to fall off.
In the present embodiment, in preparation process, carbon fiber ulking thickness is no more than 2mm, the carbon fiber surface prepared Evenly, ulking thickness is less than 2mm to aluminium oxide nano film, and carbon fiber is in a more fluffy state, aluminize, aoxidize with And with alumina sol drying process, be conducive to carbon fiber surface and equably aluminize, make final aluminium oxide nano film thickness Uniformly.
In an embodiment of the present invention, carbon fiber is handled in a hydrogen atmosphere, and treatment temperature is 700-800 DEG C, when processing Between be 25-35 minutes.Further, treatment temperature is 750 DEG C, and processing time is 30 minutes.
Further, in the present embodiment, hydrogen atmosphere pressure is normal pressure (atmospheric pressure), and the purity of hydrogen is more than 99.99vol% avoids introducing impurity.
Metallic aluminium is melted by high temperature under high vacuum state and is evaporated, is made on the vapor deposition to carbon fiber surface of aluminium, In the present embodiment, during vacuum aluminum-coated, pressure is less than 9 millipascals, aluminizes time 8-9 second, and thickness of aluminizing is 40-60nm.In detail Carefully, pressure is 8 millipascals, and the time of aluminizing is 8 seconds.
Then electrochemical oxidation is carried out to carbon fiber surface aluminium coated again, the DC voltage of electrochemical oxidation lies prostrate for 6-10 Spy, time are 2-5 minutes.
The carbon of aluminizing after electrochemical oxidation is cleaned by ultrasonic using fiber using deionized water, removes carbon fiber surface Impurity, manifest the micropore on pellumina surface.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 100-120 DEG C, and drying time is 1-2 hours.
There is micropore, vacuum suck alumina sol so that alumina sol is attached to micro- on pellumina surface after drying Alumina is formed in hole, between particle to combine, and improves the consistency of pellumina.
In the present embodiment, alumina sol grain size is 5-10nm, and the alumina sol solid content is 35-45wt%. Further, alumina sol grain size is 5nm, and alumina sol solid content is 40wt%.
It is sintered, sintering temperature is 900-950 DEG C, and sintering time is 4-10 minutes.Carbon fiber surface is set to form one layer Fine and close aluminium oxide nano film.
The present invention also provides a kind of technical solutions:
A kind of carbon fiber surface aluminium oxide nano film;
Carbon fiber surface aluminium oxide nano film by above-mentioned carbon fiber surface aluminium oxide nano film preparation method prepare and At.
The feature and performance of the present invention are described in further detail with reference to embodiments.
Embodiment 1
The present embodiment provides a kind of carbon fiber surface aluminium oxide nano film, which mainly leads to Following preparation process is crossed to be prepared:
The carbon fiber that ulking thickness is 2mm is handled in a hydrogen atmosphere, hydrogen atmosphere pressure is an atmospheric pressure, hydrogen Purity be more than 99.99vol%;Treatment temperature is 800 DEG C to carbon fiber in a hydrogen atmosphere, and processing time is 25 minutes.
To treated, carbon fiber is vacuum aluminum-coated;During vacuum aluminum-coated, 7 millipascal of pressure aluminizes time 8-9 second, aluminizes Thickness is 40nm.
The aluminium film of carbon fiber surface is subjected to electrochemical oxidation, the DC voltage of electrochemical oxidation is 6.2 volts, and the time is 2 minutes.Then deionized water is used to be cleaned by ultrasonic.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 120 DEG C, and drying time is 2 hours.
Vacuum suck alumina sol after drying, drying are simultaneously sintered.Wherein, alumina sol grain size is 5nm, the oxidation Aluminum sol solid content is 35wt%.Sintering temperature is 950 DEG C, and sintering time is 10 minutes.
Embodiment 2
The present embodiment provides a kind of carbon fiber surface aluminium oxide nano film, which mainly leads to Following preparation process is crossed to be prepared:
The carbon fiber that ulking thickness is 2mm is handled in a hydrogen atmosphere, hydrogen atmosphere pressure is an atmospheric pressure, hydrogen Purity be more than 99.99vol%;Treatment temperature is 800 DEG C to carbon fiber in a hydrogen atmosphere, and processing time is 35 minutes.
To treated, carbon fiber is vacuum aluminum-coated;During vacuum aluminum-coated, 8 millipascal of pressure is aluminized 8 seconds time, thickness of aluminizing Degree is 60nm.
The aluminium film of carbon fiber surface is subjected to electrochemical oxidation, the DC voltage of electrochemical oxidation is 6 volts, the time 2 Minute.Then deionized water is used to be cleaned by ultrasonic.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 100 DEG C, and drying time is 1 hour.
Vacuum suck alumina sol after drying, drying are simultaneously sintered.Wherein, alumina sol grain size is 10nm, the oxygen Change Aluminum sol solid content is 35wt%.Sintering temperature is 900 DEG C, and sintering time is 10 minutes.
Embodiment 3
The present embodiment provides a kind of carbon fiber surface aluminium oxide nano film, which mainly leads to Following preparation process is crossed to be prepared:
By thickness be 2mm carbon fiber handle in a hydrogen atmosphere, hydrogen atmosphere pressure be an atmospheric pressure, hydrogen it is pure Degree is more than 99.99vol%;Treatment temperature is 800 DEG C to carbon fiber in a hydrogen atmosphere, and processing time is 35 minutes.
To treated, carbon fiber is vacuum aluminum-coated;During vacuum aluminum-coated, 8 millipascal of pressure is aluminized 8 seconds time, thickness of aluminizing Degree is 60nm.
The aluminium film of carbon fiber surface is subjected to electrochemical oxidation, the DC voltage of electrochemical oxidation is 10 volts, the time 5 Minute.Then deionized water is used to be cleaned by ultrasonic.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 120 DEG C, and drying time is 2 hours.
Vacuum suck alumina sol after drying, drying are simultaneously sintered.Wherein, alumina sol grain size is 10nm, the oxygen Change Aluminum sol solid content is 35wt%.Sintering temperature is 950 DEG C, and sintering time is 8 minutes.
Embodiment 4
The present embodiment provides a kind of carbon fiber surface aluminium oxide nano film, which mainly leads to Following preparation process is crossed to be prepared:
By thickness be 2mm carbon fiber handle in a hydrogen atmosphere, hydrogen atmosphere pressure be an atmospheric pressure, hydrogen it is pure Degree is more than 99.99vol%;Treatment temperature is 800 DEG C to carbon fiber in a hydrogen atmosphere, and processing time is 35 minutes.
To treated, carbon fiber is vacuum aluminum-coated;During vacuum aluminum-coated, 9 millipascal of pressure aluminizes time 8-9 second, aluminizes Thickness is 50nm.
The aluminium film of carbon fiber surface is subjected to electrochemical oxidation, the DC voltage of electrochemical oxidation is 7 volts, the time 4 Minute.Then deionized water is used to be cleaned by ultrasonic.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 110 DEG C, and drying time is 1.5 hours.
Vacuum suck alumina sol after drying, drying are simultaneously sintered.Wherein, alumina sol grain size is 8nm, the oxidation Aluminum sol solid content is 40wt%.Sintering temperature is 930 DEG C, and sintering time is 8 minutes.
Embodiment 5
The present embodiment provides a kind of carbon fiber surface aluminium oxide nano film, which mainly leads to Following preparation process is crossed to be prepared:
By thickness be 2mm carbon fiber handle in a hydrogen atmosphere, hydrogen atmosphere pressure be an atmospheric pressure, hydrogen it is pure Degree is more than 99.99vol%;Treatment temperature is 800 DEG C to carbon fiber in a hydrogen atmosphere, and processing time is 25 minutes.
To treated, carbon fiber is vacuum aluminum-coated;During vacuum aluminum-coated, 8 millipascal of pressure aluminizes time 8-9 second, aluminizes Thickness is 40nm.
The aluminium film of carbon fiber surface is subjected to electrochemical oxidation, the DC voltage of electrochemical oxidation is 8 volts, the time 2 Minute.Then deionized water is used to be cleaned by ultrasonic.
To the carbon fiber drying after ultrasonic cleaning, drying temperature is 100 DEG C, and drying time is 1-2 hours.
Vacuum suck alumina sol after drying, drying are simultaneously sintered.Wherein, alumina sol grain size is 6nm, the oxidation Aluminum sol solid content is 55wt%.Sintering temperature is 900-950 DEG C, and sintering time is 9 minutes.
Comparative example 1
Aluminium oxide nano film is prepared in carbon fiber surface using chemical vapour deposition technique.
Comparative example 2
Aluminium oxide nano film is prepared in carbon fiber surface using sol-gal process.
Test example
Carbon fiber surface aluminium oxide nano film and comparative example 1 to the offer of embodiment 1- embodiments 5, comparative example 2 provide Aluminium oxide nano film be tested for the property.Test result such as table 1.
The performance of aluminium oxide nano protective film in 1 each embodiment of table and comparative example
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of preparation method of carbon fiber surface aluminium oxide nano film, which is characterized in that the carbon fiber surface aluminium oxide is received Rice film preparation method include mainly:
Carbon fiber is handled in a hydrogen atmosphere, and to treated, the carbon fiber is vacuum aluminum-coated;To the carbon fiber surface Aluminium film carries out electrochemical oxidation, then uses deionized water to be cleaned by ultrasonic, is dry, and vacuum suck alumina sol after drying is done It is dry and be sintered.
2. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the carbon fiber It ties up ulking thickness and is no more than 2mm.
3. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the carbon fiber Dimension is handled in a hydrogen atmosphere, and treatment temperature is 700-800 DEG C, and processing time is 25-35 minutes.
4. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the carbon fiber Dimension is handled in a hydrogen atmosphere, and the hydrogen atmosphere pressure is normal pressure, and the purity of the hydrogen is more than 99.99vol%.
5. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the vacuum During aluminizing, pressure is aluminized time 8-9 second less than 9 bold and unconstrained pas, and thickness of aluminizing is 40-60nm.
6. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the carbon Fiber carries out electrochemical oxidation, and DC voltage is 6-10 volts, and the time is 2-5 minutes.
7. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that clear to ultrasound Carbon fiber drying after washing, drying temperature are 100-120 DEG C, and drying time is 1-2 hours.
8. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that the oxidation Aluminum sol grain size is 5-10nm, and the alumina sol solid content is 35-45wt%.
9. the preparation method of carbon fiber surface aluminium oxide nano film according to claim 1, which is characterized in that described in sucking It is dried and is sintered after alumina sol, sintering temperature is 900-950 DEG C, and sintering time is 4-10 minutes.
10. a kind of carbon fiber surface aluminium oxide nano protective film, which is characterized in that the carbon fiber surface aluminium oxide nano film by The preparation method of claim 1-9 any one of them carbon fiber surface aluminium oxide nano films is prepared.
CN201810144827.8A 2018-02-12 2018-02-12 A kind of carbon fiber surface aluminium oxide nano film and preparation method thereof Pending CN108342897A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN110219165A (en) * 2019-05-20 2019-09-10 龙云峰 A kind of preparation method of composite alumina coat carbon fiber

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CN110219165A (en) * 2019-05-20 2019-09-10 龙云峰 A kind of preparation method of composite alumina coat carbon fiber

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