CN108342727A - A kind of laser strengthening method of straightening roll - Google Patents

A kind of laser strengthening method of straightening roll Download PDF

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Publication number
CN108342727A
CN108342727A CN201810170179.3A CN201810170179A CN108342727A CN 108342727 A CN108342727 A CN 108342727A CN 201810170179 A CN201810170179 A CN 201810170179A CN 108342727 A CN108342727 A CN 108342727A
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China
Prior art keywords
straightening roll
roller surface
laser
cladding
aligning
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CN201810170179.3A
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Chinese (zh)
Inventor
郑丽娟
赵俊召
李煜
苑晓斌
付宇明
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Yanshan University
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Yanshan University
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Priority to CN201810170179.3A priority Critical patent/CN108342727A/en
Publication of CN108342727A publication Critical patent/CN108342727A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • C23C24/106Coating with metal alloys or metal elements only
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/56Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.7% by weight of carbon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laser Beam Processing (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

A kind of laser strengthening method of straightening roll, it includes the following steps:(1) pass through the straightening roll working surface after numerically controlled lathe cutting abrasion;(2) acetone or washes of absolute alcohol are used;(3) magnetic powder inspection and ultrasonic examination are used;(4) to the aligning uniform brushing machine oil of roller surface, oil film is formed;(5) alloying powder is equably sprayed on aligning roller surface by electrodusting device, forms alloy coat;(6) straightening roll is fixed on high-power semiconductor laser machining tool and carries out laser melting coating;(7) nondestructive inspection is carried out to the straightening roll after cladding;(8) aligning roller surface is processed by shot blasting.Present invention process is simple, and controllability is strong, energy conservation and environmental protection, can significantly improve straightening roll service life after reinforcing.

Description

A kind of laser strengthening method of straightening roll
The invention belongs to field of machining, more particularly to a kind of laser strengthening methods of straightening roll for technical field.
For background technology in the Rolling production of steel, straightening roll is the pass aligned to metal bar, proximate matter, wire rod Key member.There are obvious bendings after flying shear for bar, proximate matter etc., so that influence the flowing in finishing procedure.By rectifying To steel length and circumferencial direction continuous longitudinally and radially flexible deformation and plastic deformation occur for straight roller, to reach aligning Purpose.Modern steel enterprise, more and more high rigidity, high abrasion material are used in the manufacture of bar, proximate matter and wire rod, to rectifying Higher requirements are also raised for straight roller.Straightening roll subjects prodigious rolling stress, frictional force, bending stress during the work time Deng effect, be easy on straightening roll working surface generate fatigue, abrasion etc. failure modes, directly affect final product quality.Aligning The quality and service life of roller have become one of the key factor for directly affecting product quality and production cost.
Being designed to provide for invention content patent of the present invention is a kind of simple for process, and controllability is strong, of low cost, energy saving The laser strengthening method of the straightening roll of environmental protection.
Technical scheme is as follows:
(1) by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 2~6mm, removes worksheet The corrosion in face and fatigue layer;
(2) straightening roll after acetone or washes of absolute alcohol turning is used, degreases and waits impurity;
(3) magnetic powder inspection and ultrasonic examination are used, checks the defects of straightening roll whether there is surface and underbead crack;
(4) to the aligning uniform brushing machine oil of roller surface, oil film thickness is 0.05~0.1mm;
(5) alloy powder is equably sprayed on aligning roller surface by electrodusting device, the oil film for aligning roller surface is inhaled Attached alloy powder forms coating, and coating layer thickness is 0.5~0.8mm.The alloying powder, mass percent are:Ni 4~ 5%, Cr 30~31%, C 3.0~3.5%, Si 3.0~3.4%, surplus Fe.Alloying powder mesh number is 135~325 Mesh.
(6) straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:Laser Hot spot be 2 × 14mm rectangular light spots, scan power be 2500~3500W, 650~1200mm/min of sweep speed, by swash Optical scanning alloy powder coating obtains alloy cladding layer in aligning roller surface, and when cladding is passed through nitrogen to molten bath and is protected;
(7) the defects of surface dye penetrant inspection being carried out to the straightening roll after cladding, having detected whether crackle;
(8) to examining qualified aligning roller surface to be processed by shot blasting so that straightening roll surface smoothness meets production and wants It asks.
The present invention has the following advantages that compared with prior art:
1, laser melting coating Energy distribution is intensive, and deformation is small, is metallurgical binding between cladding alloy-layer and matrix.
2, due to laser melting coating super rapid heating and cooling feature so that laser cladding layer tissue realizes impulse hardening, Straightening roll surface cladding alloy after reinforcing realizes fine, has obtained the institutional frameworks such as the martensite of high intensity, high rigidity, So that straightening roll service life improves 2 times or more after cladding.
3, The present invention reduces the replacement number of straightening roll, production cost is reduced, improves Rolling Production efficiency.
Specific implementation mode
Embodiment 1
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 2mm, removes working surface Corrosion and fatigue layer;The straightening roll after turning is cleaned using acetone, degreases and waits impurity;Using magnetic powder inspection and ultrasonic wave Flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to straightening roll table using hairbrush Face forms the oil film of 0.05mm thickness on surface;Alloy powder is equably sprayed on aligning roller surface by electrodusting device, is rectified The oil film absorption alloy powder of straight roller surface forms coating, coating layer thickness 0.5mm.The alloying powder, quality percentage Than for:Ni 4%, Cr 30%, C 3.0%, Si 3.0%, surplus Fe.Alloying powder mesh number is 135~325 mesh;It will rectify Straight roller is fixed on high-power semiconductor laser numerical control machine tool, and laser processing parameter is:The hot spot of laser be 2 × 14mm rectangular light spots, scan power 2500W, sweep speed 650mm/min are being rectified by laser scanning alloy powder coating Straight roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Surface is carried out to the straightening roll after cladding Dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll table Face finish meets production requirement.
Embodiment 2
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 6mm, removes working surface Corrosion and fatigue layer;Using the straightening roll after washes of absolute alcohol turning, degrease equal impurity;Using magnetic powder inspection and surpass Sonic flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to aligning using hairbrush Roller surface forms the oil film of 0.1mm thickness on surface;Alloy powder is equably sprayed on straightening roll table by electrodusting device Face, the oil film absorption alloy powder for aligning roller surface form coating, coating layer thickness 0.8mm.The alloying powder, quality Percentage is:Ni 5%, Cr 31%, C 3.5%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 Mesh;Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:The hot spot of laser is 2 × 14mm rectangular light spots, scan power 3500W, sweep speed 1200mm/min, by laser scanning alloy powder coating, Alloy cladding layer is obtained in aligning roller surface, being passed through nitrogen to molten bath in cladding is protected;Straightening roll after cladding is carried out Surface dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that aligning Roller surface finish meets production requirement.
Embodiment 3
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 3mm, removes working surface Corrosion and fatigue layer;The straightening roll after turning is cleaned using acetone, degreases and waits impurity;Using magnetic powder inspection and ultrasonic wave Flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to straightening roll table using hairbrush Face forms the oil film of 0.06mm thickness on surface;Alloy powder is equably sprayed on aligning roller surface by electrodusting device, is rectified The oil film absorption alloy powder of straight roller surface forms coating, coating layer thickness 0.7mm.The alloying powder, quality percentage Than for:Ni 4%, Cr 31%, C 3.5%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 mesh;It will rectify Straight roller is fixed on high-power semiconductor laser numerical control machine tool, and laser processing parameter is:The hot spot of laser be 2 × 14mm rectangular light spots, scan power 3000W, sweep speed 800mm/min are being rectified by laser scanning alloy powder coating Straight roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Surface is carried out to the straightening roll after cladding Dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll table Face finish meets production requirement.
Embodiment 4
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 4mm, removes working surface Corrosion and fatigue layer;Using the straightening roll after washes of absolute alcohol turning, degrease equal impurity;Using magnetic powder inspection and surpass Sonic flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to aligning using hairbrush Roller surface forms the oil film of 0.08mm thickness on surface;Alloy powder is equably sprayed on straightening roll table by electrodusting device Face, the oil film absorption alloy powder for aligning roller surface form coating, coating layer thickness 0.8mm.The alloying powder, quality Percentage is:Ni 4%, Cr 31%, C 3.0%, Si 3.0%, surplus Fe.Alloying powder mesh number is 135~325 Mesh;Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:The hot spot of laser is 2 × 14mm rectangular light spots, scan power 2800W, sweep speed 750mm/min, by laser scanning alloy powder coating, Aligning roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Table is carried out to the straightening roll after cladding Face colouring is detected a flaw, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll Surface smoothness meets production requirement.
Embodiment 5
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 5mm, removes working surface Corrosion and fatigue layer;Using the straightening roll after washes of absolute alcohol turning, degrease equal impurity;Using magnetic powder inspection and surpass Sonic flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to aligning using hairbrush Roller surface forms the oil film of 0.05mm thickness on surface;Alloy powder is equably sprayed on straightening roll table by electrodusting device Face, the oil film absorption alloy powder for aligning roller surface form coating, coating layer thickness 0.5mm.The alloying powder, quality Percentage is:Ni 4%, Cr 30%, C 3.5%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 Mesh;Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:The hot spot of laser is 2 × 14mm rectangular light spots, scan power 3200W, sweep speed 900mm/min, by laser scanning alloy powder coating, Aligning roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Table is carried out to the straightening roll after cladding Face colouring is detected a flaw, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll Surface smoothness meets production requirement.
Embodiment 6
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 4.5mm, removes worksheet The corrosion in face and fatigue layer;The straightening roll after turning is cleaned using acetone, degreases and waits impurity;Using magnetic powder inspection and ultrasound Wave inspection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on straightening roll using hairbrush Surface forms the oil film of 0.06mm thickness on surface;Alloy powder is equably sprayed on aligning roller surface by electrodusting device, The oil film absorption alloy powder for aligning roller surface forms coating, coating layer thickness 0.8mm.The alloying powder, quality hundred Point ratio is:Ni 5%, Cr 31%, C 3.0%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 mesh;It will Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, and laser processing parameter is:The hot spot of laser be 2 × 14mm rectangular light spots, scan power 3300W, sweep speed 1100mm/min are being rectified by laser scanning alloy powder coating Straight roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Surface is carried out to the straightening roll after cladding Dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll table Face finish meets production requirement.
Embodiment 7
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 2.5mm, removes worksheet The corrosion in face and fatigue layer;The straightening roll after turning is cleaned using acetone, degreases and waits impurity;Using magnetic powder inspection and ultrasound Wave inspection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on straightening roll using hairbrush Surface forms the oil film of 0.05mm thickness on surface;Alloy powder is equably sprayed on aligning roller surface by electrodusting device, The oil film absorption alloy powder for aligning roller surface forms coating, coating layer thickness 0.75mm.The alloying powder, quality hundred Point ratio is:Ni 4%, Cr 30%, C 3.5%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 mesh; Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:The hot spot of laser be 2 × 14mm rectangular light spots, scan power 3400W, sweep speed 1150mm/min are being rectified by laser scanning alloy powder coating Straight roller surface obtains alloy cladding layer, and being passed through nitrogen to molten bath in cladding is protected;Surface is carried out to the straightening roll after cladding Dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that straightening roll table Face finish meets production requirement.
Embodiment 8
First by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 6mm, removes working surface Corrosion and fatigue layer;Using the straightening roll after washes of absolute alcohol turning, degrease equal impurity;Using magnetic powder inspection and surpass Sonic flaw detection checks the defects of straightening roll whether there is surface and underbead crack;Machine oil is uniformly painted on to aligning using hairbrush Roller surface forms the oil film of 0.1mm thickness on surface;Alloy powder is equably sprayed on straightening roll table by electrodusting device Face, the oil film absorption alloy powder for aligning roller surface form coating, coating layer thickness 0.8mm.The alloying powder, quality Percentage is:Ni 5%, Cr 31%, C 3.5%, Si 3.4%, surplus Fe.Alloying powder mesh number is 135~325 Mesh;Straightening roll is fixed on high-power semiconductor laser numerical control machine tool, laser processing parameter is:The hot spot of laser is 2 × 14mm rectangular light spots, scan power 3450W, sweep speed 1150mm/min, by laser scanning alloy powder coating, Alloy cladding layer is obtained in aligning roller surface, being passed through nitrogen to molten bath in cladding is protected;Straightening roll after cladding is carried out Surface dye penetrant inspection, the defects of having detected whether crackle;To examining qualified aligning roller surface to be processed by shot blasting so that aligning Roller surface finish meets production requirement.
Alloy-layer of the method cladding of the present invention on straightening roll:It is many resistance to due to containing in alloying powder used in cladding The good alloying component of mill property, hence it is evident that improve the hardness of straightening roll, wear-resisting property after cladding.Contrast test data are as follows:
One, hardness balance tests
Alloy cladding layer performance detection, hardness are HRC60~63,
Former straightening roll case hardness is HRC50 or so.
Two, wearability detects
Relative wear coefficient is the major parameter assessed material wear ability in engineering and research, friction-wear test It is the major criterion for evaluating material physical property.Omnipotent friction wear testing machine can be under certain contact, to roll, slide The form of dynamic friction, in the wider range of speeds, for evaluating the friction and wear behavior of material.
This experiment is using the omnipotent friction wear testing machine of MMW-1 types to Laser Clad Alloy Coatings and plating hard chromium layers Test specimen carries out abrasion test.Select be thrust ring friction pair tested, thrust ring friction pair may be implemented to test ring with The measurement of disk different materials friction coefficient is tried, and test ring bottom surface is all contacted with mill, is reduced because of machining accuracy error pair The influence of test result.The parameter of abrasion tester is as follows:The test force working range of friction wear testing machine is 0~1000N, 0~2000r/min of range of spindle speeds, time control range 1s~9999min.When setting test force, the speed of mainshaft and experiment Between, it is calculated finally by weighing, obtains relative wear coefficient.
The setup parameter of this experiment frictional wear experiment is:Test force 800N tests test ring rotating speed 200r/min, when experiment Between be 20min.The wear extent of small test ring can be measured with weight method, each experiment a ten thousandth electronic balance claims Weight is averaged twice, is then calculated weightless, there is shown relative wear coefficient.What is selected is thrust ring lab scale disk and small test ring, What thrust ring lab scale disk was selected is 45 steel quenching parts, and small test ring selects former straightening roll and cladding alloy-layer to align roll material respectively Test specimen.Each 3 of the test specimen of alloy layer clad on surface and former straightening roll is prepared, number is H1, H2, H3 (cladding alloys respectively Aligning roll material afterwards);Y1, Y2, Y3 (original aligning roll material).
The results are shown in table below for wear-resisting property contrast test:
The result shows that the more former straightening roll of the wearability of straightening roll improves more than 2 times after laser melting coating.

Claims (4)

1. a kind of laser strengthening method of straightening roll, it is characterized in that:It includes the following steps:
(1) by the straightening roll working surface after numerically controlled lathe cutting abrasion, turning thickness is 2~6mm;
(2) straightening roll after acetone or washes of absolute alcohol turning is used;
(3) magnetic powder inspection and ultrasonic examination are used, checks that straightening roll whether there is surface and underbead crack defect;
(4) to the aligning uniform brushing machine oil of roller surface, oil film thickness is 0.05~0.1mm;
(5) alloy powder is equably sprayed on aligning roller surface by electrodusting device, the oil film absorption for aligning roller surface is closed Bronze end forms coating, and coating layer thickness is 0.5~0.8mm;
(6) straightening roll is fixed on high-power semiconductor laser numerical control machine tool, sets laser processing parameter, passes through laser Alloy powder coating is scanned, alloy cladding layer is obtained in aligning roller surface, when cladding is passed through nitrogen to molten bath and is protected;
(7) the defects of surface dye penetrant inspection being carried out to the straightening roll after cladding, having detected whether crackle;
(8) to examining qualified aligning roller surface to be processed by shot blasting.
2. the laser strengthening method of straightening roll according to claim 1, it is characterized in that:The alloying powder, quality Percentage is:Ni 4~5%, Cr 30~31%, C 3.0~3.5%, Si 3.0~3.4%, surplus Fe.
3. the laser strengthening method of straightening roll according to claim 1 or 2, it is characterized in that:Alloying powder mesh number is 135 ~325 mesh.
4. the laser strengthening method of straightening roll according to claim 1, it is characterized in that:The laser processing parameter is:Swash The hot spot of light device is 2 × 14mm rectangular light spots, and scan power is 2500~3500W, 650~1200mm/min of sweep speed.
CN201810170179.3A 2018-03-01 2018-03-01 A kind of laser strengthening method of straightening roll Pending CN108342727A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109234662A (en) * 2018-11-27 2019-01-18 梁醒宁 A kind of subsonic speed laser spraying technique suitable for rectangular light spot
CN109852966A (en) * 2019-04-16 2019-06-07 鞍山正发表面技术工程股份有限公司 A kind of heavy rail straightening guide roller laser cladding method
CN110216381A (en) * 2019-06-19 2019-09-10 燕山大学 A method of the laser melting coating based on double-sided adhesive metal powder film fore-put powder repairs mill housing
CN110257817A (en) * 2019-01-19 2019-09-20 天津北基新激光科技有限公司 The restorative procedure of roll bearing position
CN115058564A (en) * 2022-05-25 2022-09-16 新疆八一钢铁股份有限公司 Manufacturing method of withdrawal and straightening machine roller

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109234662A (en) * 2018-11-27 2019-01-18 梁醒宁 A kind of subsonic speed laser spraying technique suitable for rectangular light spot
CN110257817A (en) * 2019-01-19 2019-09-20 天津北基新激光科技有限公司 The restorative procedure of roll bearing position
CN109852966A (en) * 2019-04-16 2019-06-07 鞍山正发表面技术工程股份有限公司 A kind of heavy rail straightening guide roller laser cladding method
CN110216381A (en) * 2019-06-19 2019-09-10 燕山大学 A method of the laser melting coating based on double-sided adhesive metal powder film fore-put powder repairs mill housing
CN115058564A (en) * 2022-05-25 2022-09-16 新疆八一钢铁股份有限公司 Manufacturing method of withdrawal and straightening machine roller

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