CN108340441B - Automatic cutting device and method for insulation board for cutting thick plate into thin plate - Google Patents

Automatic cutting device and method for insulation board for cutting thick plate into thin plate Download PDF

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Publication number
CN108340441B
CN108340441B CN201810307159.6A CN201810307159A CN108340441B CN 108340441 B CN108340441 B CN 108340441B CN 201810307159 A CN201810307159 A CN 201810307159A CN 108340441 B CN108340441 B CN 108340441B
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China
Prior art keywords
cutting
clamping plate
plate
insulation board
adjustable
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CN201810307159.6A
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CN108340441A (en
Inventor
任涛
白志斌
肖永财
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China Third Metallurgical Group Co Ltd
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China Third Metallurgical Group Co Ltd
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Priority to CN201810307159.6A priority Critical patent/CN108340441B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/06Severing by using heat
    • B26F3/08Severing by using heat with heated members
    • B26F3/12Severing by using heat with heated members with heated wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Shearing Machines (AREA)

Abstract

The invention relates to an automatic cutting device and a method for an insulation board for cutting a thick plate into a thin plate, wherein a push plate mechanism, a clamping plate mechanism, a cutting mechanism and a fixed baffle are sequentially arranged on a cutting platform along the longitudinal direction; the fixed baffle is provided with a discharge hole, the cutting mechanism comprises thermal resistance wires, and the thermal resistance wires are horizontally arranged and adjustable in height; the clamping plate mechanism consists of a fixed lower clamping plate and an adjustable upper clamping plate, the fixed lower clamping plate and the adjustable upper clamping plate are horizontally arranged, and the height of the adjustable upper clamping plate is adjustable; the cutting platform both sides are established and are walked the track, and push pedal mechanism can follow and walk a track and remove, and splint mechanism is used for making the heated board keep the horizontality, and push pedal mechanism is used for promoting the heated board and makes it cut into the sheet metal by the thick plate after thermal resistance wire, and the discharge gate is used for making the heated board level output after the cutting. The invention can conveniently cut the thick heat-insulating plate into the thin heat-insulating plate, meets the requirement of site construction and saves the material cost; the cutting device is simple in structure and convenient to operate.

Description

Automatic cutting device and method for insulation board for cutting thick plate into thin plate
Technical Field
The invention relates to the technical field of cutting processing, in particular to an automatic cutting device and method for an insulation board for cutting a thick plate into a thin plate.
Background
At present, the external wall insulation board used in the construction site generally comprises a benzene board, an extruded sheet and the like, and the thickness of the adopted insulation board is different due to the different design thicknesses of the wall body and the external wall insulation board used at the door and window opening part, for example, the wall body adopts an insulation board with the thickness of 100mm, and the window part adopts an insulation board with the thickness of 20-30 mm; during the construction process, purchasing and feeding are generally carried out according to a purchasing plan written according to normal loss, the wall insulation board has more surplus relative to the actual consumption due to larger use area, and the door and window opening part has less surplus relative to the actual consumption; if the field loss exceeds the normal loss, a small amount of thin insulation boards may be lacking, while thick insulation boards remain more, the thin insulation boards are purchased again, so that the construction period is influenced, the transportation cost is too high, and the best method is to cut the residual thick boards into thin boards, so that the full utilization of materials is realized, and the material cost is saved.
Disclosure of Invention
The invention provides an automatic cutting device and a method for a thermal insulation board for cutting a thick plate into a thin plate, which can conveniently cut the thick thermal insulation board into a thin thermal insulation board, meet the requirement of site construction and save material cost; the cutting device is simple in structure and convenient to operate.
In order to achieve the above purpose, the invention is realized by adopting the following technical scheme:
the automatic insulation board cutting device for cutting the thick board into the thin board comprises a cutting platform, a cutting mechanism, a push plate mechanism and a clamping plate mechanism; the cutting platform is provided with a push plate mechanism, a clamping plate mechanism, a cutting mechanism and a fixed baffle plate in sequence along the longitudinal direction; the fixed baffle is provided with a discharge hole, the cutting mechanism comprises thermal resistance wires, and the thermal resistance wires are horizontally arranged and adjustable in height; the clamping plate mechanism consists of a fixed lower clamping plate and an adjustable upper clamping plate, the fixed lower clamping plate and the adjustable upper clamping plate are horizontally arranged, and the height of the adjustable upper clamping plate is adjustable; the cutting platform both sides are established and are walked the track, and push pedal mechanism can follow and walk a track and remove, and splint mechanism is used for making the heated board keep the horizontality, and push pedal mechanism is used for promoting the heated board and makes it cut into the sheet metal by the thick plate after thermal resistance wire, and the discharge gate is used for making the heated board level output after the cutting.
The push plate mechanism consists of a push plate, a traveling driving box and traveling wheels, wherein the push plate is positioned above the traveling driving box and can be folded below the top surface of the traveling driving box after being overturned; the folding surface is not higher than the lower bottom surface of the heat insulation board; a travelling motor and a transmission gear set are arranged in the travelling driving box, travelling wheels are arranged on two sides of the travelling driving box, and the travelling motor drives the travelling wheels to travel along a travelling track through the transmission gear set; the outside parallel of 2 walking orbits is equipped with wire rope, establishes the power terminal box on the wire rope that is close to fixed stop one end, and walking motor binding post is established to walking driving box one side, and the power terminal box passes through retinue cable connection motor binding post, and retinue cable hangs on wire rope through a plurality of pulleys.
A bolt or a movable stop block is arranged between the push plate and the traveling driving box.
And a travel switch is arranged on the travel track.
The cutting mechanism consists of a thermal resistance wire, an adjustable supporting frame and an insulating sleeve, wherein two ends of the thermal resistance wire are supported by the adjustable supporting frame, and the insulating sleeve is sleeved on the exposed parts of the thermal resistance wire except the cutting section; the adjustable support is connected with the fixed baffle in a height adjustable way.
In the clamping plate mechanism, two ends of a fixed lower clamping plate are fixedly connected with the running track, and an adjustable upper clamping plate is connected with the running track through an adjustable bracket.
The automatic cutting method for the heat-insulating plate for cutting the thick plate into the thin plate adopts an automatic cutting device for the heat-insulating plate and specifically comprises the following steps:
1) Before cutting, removing a bolt or a movable stop block between the push plate and the travelling driving box, and folding the push plate downwards to facilitate feeding of the insulation board to be cut; simultaneously, an adjustable upper clamping plate of the clamping plate mechanism is adjusted upwards, so that the opening degree between a fixed lower clamping plate and the adjustable upper clamping plate is larger than the thickness of the equal cutting heat insulation plate;
2) Horizontally feeding the thermal insulation board to be cut from one side of the push plate mechanism until the head of the thermal insulation board to be cut is between the clamping plate mechanism and the cutting mechanism and the bottom surface of the thermal insulation board to be cut is supported on the fixed lower clamping plate; lowering the adjustable upper clamping plate to enable the distance between the bottom surface of the adjustable upper clamping plate and the top surface of the thermal insulation plate to be cut to be 1-3mm;
3) Adjusting the height of the thermal resistance wire according to the thickness requirement of the cut insulation board, fixing firmly after adjustment, and preheating for more than 1 minute;
4) The push plate is turned upwards and fixed through a bolt or a movable stop block, whether the connection between the trailing cable and a motor wiring terminal is normal or not is checked, and the power supply wiring box is connected with an external power supply; after the thermal resistance wire is preheated, the running motor is started, the push plate mechanism moves at a constant speed to one side of the fixed baffle plate, the thermal insulation plate to be cut is pushed to horizontally advance, horizontal plane cutting is achieved through the thermal resistance wire, the thick plate is cut into a thin plate, and the cut thermal insulation plate is horizontally discharged from the discharge hole.
Compared with the prior art, the invention has the beneficial effects that:
1) The thick heat-insulating plate can be conveniently cut into a thin heat-insulating plate, so that the requirement of site construction is met;
2) The cutting device is simple in structure and convenient to operate;
3) The material is fully utilized, the material cost is saved, and the construction cost is reduced.
Drawings
Fig. 1 is a schematic view of an automatic cutting device for an insulation board for cutting a thick board into thin boards according to the present invention.
In the figure: 1. cutting deck 2, pusher plate mechanism 21, pusher plate 22, travel drive case 23, travel wheel 24, motor terminal 3, cleat mechanism 31, fixed lower cleat 32, adjustable upper cleat 4, cutting mechanism 41, thermal resistance wire 42, adjustable support bracket 5, fixed stop 6, travel track 7, travel switch 8, wire rope 9, power connection box 10, travelling cable 11, heated board
Detailed Description
The following is a further description of embodiments of the invention, taken in conjunction with the accompanying drawings:
as shown in fig. 1, the automatic cutting device for the insulation board, which is used for cutting the thick board into the thin board, comprises a cutting platform 1, a cutting mechanism 4, a push plate mechanism 2 and a clamping plate mechanism 3; a push plate mechanism 2, a clamping plate mechanism 3, a cutting mechanism 4 and a fixed baffle 5 are sequentially arranged on the cutting platform 1 along the longitudinal direction; the fixed baffle 5 is provided with a discharge hole, the cutting mechanism 4 comprises a thermal resistance wire 41, and the thermal resistance wire 41 is horizontally arranged and has adjustable height; the clamping plate mechanism 3 consists of a fixed lower clamping plate 31 and an adjustable upper clamping plate 32, wherein the fixed lower clamping plate 31 and the adjustable upper clamping plate 32 are horizontally arranged, and the height of the adjustable upper clamping plate 32 is adjustable; the walking tracks 6 are arranged on two sides of the cutting platform 1, the push plate mechanism 2 can move along the walking tracks 6, the clamping plate mechanism 3 is used for enabling the heat insulation plate 11 to be kept in a horizontal state, the push plate mechanism 2 is used for pushing the heat insulation plate 11 to be cut into thin plates by thick plates after passing through the thermal resistance wires 41, and the discharge port is used for enabling the cut heat insulation plate 11 to be horizontally output.
The push plate mechanism 2 consists of a push plate 21, a traveling driving box 22 and traveling wheels 23, wherein the push plate 21 is positioned above the traveling driving box 22 and can be folded below the top surface of the traveling driving box 22 after being overturned; the folding surface is not higher than the lower bottom surface of the heat insulation board 11; the walking driving box 22 is internally provided with a walking motor and a transmission gear set, two sides of the walking driving box 22 are provided with walking wheels 23, and the walking motor drives the walking wheels 23 to walk along the walking track 6 through the transmission gear set; the outside of 2 walking tracks 6 is equipped with wire rope 8 in parallel, establishes power terminal box 9 on the wire rope 8 that is close to fixed baffle 5 one end, and walking motor binding post 24 is established to walking drive case 22 one side, and power terminal box 9 passes through trailing cable 10 and connects motor binding post 24, and trailing cable 10 hangs on wire rope 8 through a plurality of pulleys.
A bolt or a movable stop block is arranged between the push plate 21 and the traveling driving box 22.
The travel rail 6 is provided with a travel switch 7.
The cutting mechanism 4 consists of a thermal resistance wire 41, an adjustable support frame 42 and an insulating sleeve, wherein two ends of the thermal resistance wire 41 are supported by the adjustable support frame 42, and the insulating sleeve is sleeved on the exposed part of the thermal resistance wire 41 except for a cutting section; the adjustable support frame 42 is connected with the fixed baffle 5 in a height adjustable way.
In the clamping plate mechanism 3, two ends of a fixed lower clamping plate 31 are fixedly connected with the running track 6, and an adjustable upper clamping plate 32 is connected with the running track 6 through an adjustable bracket.
The automatic cutting method for the heat-insulating plate for cutting the thick plate into the thin plate adopts an automatic cutting device for the heat-insulating plate and specifically comprises the following steps:
1) Before cutting, the bolt or the movable stop block between the push plate 21 and the travelling driving box 22 is removed, and the push plate 21 is folded downwards, so that the heat-insulating plate to be cut is convenient to feed; simultaneously, the adjustable upper clamping plate 32 of the clamping plate mechanism 3 is adjusted upwards, so that the opening degree between the fixed lower clamping plate 31 and the adjustable upper clamping plate 32 is larger than the thickness of the equal cutting insulation board;
2) Feeding the thermal insulation board to be cut horizontally from one side of the push plate mechanism 2 until the head of the thermal insulation board to be cut is between the clamping plate mechanism 3 and the cutting mechanism 4 and the bottom surface of the thermal insulation board to be cut is supported on the fixed lower clamping plate 31; lowering the adjustable upper clamping plate 32 to enable the distance between the bottom surface of the adjustable upper clamping plate and the top surface of the thermal insulation plate to be cut to be 1-3mm;
3) The height of the thermal resistance wire 41 is adjusted according to the thickness requirement of the cut insulation board, and the thermal resistance wire is firmly fixed after adjustment and preheated for more than 1 minute;
4) The push plate 21 is turned upwards and fixed by a bolt or a movable stop block, whether the connection between the trailing cable 10 and the motor wiring terminal 24 is normal or not is checked, and the power supply junction box 9 is connected with an external power supply; after the thermal resistance wire 41 is preheated, a running motor is started, the push plate mechanism 2 moves at a constant speed to one side of the fixed baffle plate 5, the thermal insulation plate to be cut is pushed to horizontally advance, horizontal plane cutting is achieved through the thermal resistance wire 41, a thick plate is cut into a thin plate, and the cut thermal insulation plate 11 is horizontally discharged from a discharge hole.
The following examples are given by way of illustration of detailed embodiments and specific procedures based on the technical scheme of the present invention, but the scope of the present invention is not limited to the following examples. The methods used in the examples described below are conventional methods unless otherwise specified.
[ example ]
In the embodiment, the running motor adopts a 7.5KW and 750-turn low-rotation-speed alternating current servo motor, and forward and backward movement of the push plate mechanism 2 is realized through forward and backward rotation of the running motor. The cutting platform 1 adopts a steel structure platform, the main materials are 75 multiplied by 5 and 75 multiplied by 8 angle steel, the thickness is delta 8 steel plate, the fixed baffle 5 is made of delta 6 steel plate, and the discharge hole is formed by cutting; the adjustable upper clamping plate 32 and the fixed lower clamping plate 31 are made of 75 multiplied by 8 angle steel.
The push plate 21 is connected with the walking driving box 22 by adopting a hinge, and a bolt is arranged between the push plate 21 and the walking driving box for fixing.
A reliable connection between the moving running motor and the power supply is ensured by the travelling cable 10.
In the embodiment, the thickness of the insulation board to be cut is 100mm, the thickness of the thin board used for construction after cutting is 30mm, and the thickness tolerance and the surface quality of the thin board are detected to meet the construction requirements.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (5)

1. The automatic cutting device for the thermal insulation board is used for cutting the thick plate into the thin plate and is characterized by comprising a cutting platform, a cutting mechanism, a push plate mechanism and a clamping plate mechanism; the cutting platform is provided with a push plate mechanism, a clamping plate mechanism, a cutting mechanism and a fixed baffle plate in sequence along the longitudinal direction; the fixed baffle is provided with a discharge hole, the cutting mechanism comprises thermal resistance wires, and the thermal resistance wires are horizontally arranged and adjustable in height; the clamping plate mechanism consists of a fixed lower clamping plate and an adjustable upper clamping plate, the fixed lower clamping plate and the adjustable upper clamping plate are horizontally arranged, and the height of the adjustable upper clamping plate is adjustable; the two sides of the cutting platform are provided with running tracks, the push plate mechanism can move along the running tracks, the clamping plate mechanism is used for keeping the thermal insulation board in a horizontal state, the push plate mechanism is used for pushing the thermal insulation board to be cut into thin plates by thick plates after passing through thermal resistance wires, and the discharge port is used for horizontally outputting the cut thermal insulation board; the push plate mechanism consists of a push plate, a traveling driving box and traveling wheels, wherein the push plate is positioned above the traveling driving box and can be folded below the top surface of the traveling driving box after being overturned; the folding surface is not higher than the lower bottom surface of the heat insulation board; a travelling motor and a transmission gear set are arranged in the travelling driving box, travelling wheels are arranged on two sides of the travelling driving box, and the travelling motor drives the travelling wheels to travel along a travelling track through the transmission gear set; the outer sides of the 2 travelling tracks are provided with steel wire ropes in parallel, a power supply junction box is arranged on the steel wire rope close to one end of the fixed baffle, one side of the travelling driving box is provided with a travelling motor wiring terminal, the power supply junction box is connected with the motor wiring terminal through a travelling cable, and the travelling cable is suspended on the steel wire ropes through a plurality of pulleys; the cutting mechanism consists of a thermal resistance wire, an adjustable supporting frame and an insulating sleeve, wherein two ends of the thermal resistance wire are supported by the adjustable supporting frame, and the insulating sleeve is sleeved on the exposed parts of the thermal resistance wire except the cutting section; the adjustable support is connected with the fixed baffle in a height adjustable way.
2. The automatic thermal insulation board cutting device for cutting thick boards into thin boards according to claim 1, wherein a plug pin or a movable stop block is arranged between the push board and the traveling driving box.
3. The automatic thermal insulation board cutting device for cutting thick boards into thin boards according to claim 1, wherein a travel switch is arranged on the travel rail.
4. The automatic thermal insulation board cutting device for cutting thick boards into thin boards according to claim 1, wherein in the clamping plate mechanism, two ends of a fixed lower clamping plate are fixedly connected with the running track, and an adjustable upper clamping plate is connected with the running track through an adjustable bracket.
5. An automatic cutting method for an insulation board for cutting a thick plate into thin plates, which is characterized by adopting the automatic cutting device for the insulation board according to claim 1, and specifically comprising the following steps:
1) Before cutting, removing a bolt or a movable stop block between the push plate and the travelling driving box, and folding the push plate downwards to facilitate feeding of the insulation board to be cut; simultaneously, an adjustable upper clamping plate of the clamping plate mechanism is adjusted upwards, so that the opening degree between a fixed lower clamping plate and the adjustable upper clamping plate is larger than the thickness of the equal cutting heat insulation plate;
2) Horizontally feeding the thermal insulation board to be cut from one side of the push plate mechanism until the head of the thermal insulation board to be cut is between the clamping plate mechanism and the cutting mechanism and the bottom surface of the thermal insulation board to be cut is supported on the fixed lower clamping plate; lowering the adjustable upper clamping plate to enable the distance between the bottom surface of the adjustable upper clamping plate and the top surface of the thermal insulation plate to be cut to be 1-3mm;
3) Adjusting the height of the thermal resistance wire according to the thickness requirement of the cut insulation board, fixing firmly after adjustment, and preheating for more than 1 minute;
4) The push plate is turned upwards and fixed through a bolt or a movable stop block, whether the connection between the trailing cable and a motor wiring terminal is normal or not is checked, and the power supply wiring box is connected with an external power supply; after the thermal resistance wire is preheated, the running motor is started, the push plate mechanism moves at a constant speed to one side of the fixed baffle plate, the thermal insulation plate to be cut is pushed to horizontally advance, horizontal plane cutting is achieved through the thermal resistance wire, the thick plate is cut into a thin plate, and the cut thermal insulation plate is horizontally discharged from the discharge hole.
CN201810307159.6A 2018-04-08 2018-04-08 Automatic cutting device and method for insulation board for cutting thick plate into thin plate Active CN108340441B (en)

Priority Applications (1)

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CN201810307159.6A CN108340441B (en) 2018-04-08 2018-04-08 Automatic cutting device and method for insulation board for cutting thick plate into thin plate

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Application Number Priority Date Filing Date Title
CN201810307159.6A CN108340441B (en) 2018-04-08 2018-04-08 Automatic cutting device and method for insulation board for cutting thick plate into thin plate

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CN108340441B true CN108340441B (en) 2024-02-06

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05285900A (en) * 1992-04-11 1993-11-02 Achilles Corp Heat wire type cutting device
CN102848418A (en) * 2012-10-12 2013-01-02 中国十七冶集团有限公司 Cutting device for plastic thin plate
CN203471873U (en) * 2013-08-10 2014-03-12 河北冀凯铸业有限公司 Stepping type foam cutting machine
CN203508812U (en) * 2013-10-21 2014-04-02 苏州世优佳电子科技有限公司 Die-cutting machine die plate fixing device
CN206170186U (en) * 2016-11-18 2017-05-17 连云港隆源新型材料有限公司 Heated board cutting device
CN206264037U (en) * 2016-11-25 2017-06-20 江苏卧牛山保温防水技术有限公司 A kind of warming plate grooving apparatus
CN206296965U (en) * 2016-12-26 2017-07-04 天津福克思金属制品有限公司 A kind of foam plane cutting device
CN107097270A (en) * 2017-05-13 2017-08-29 徐阳 A kind of sheet material translates cutting mechanism
CN206764965U (en) * 2017-05-11 2017-12-19 北京华信九州建材有限公司 A kind of EPS sheet material cutting machine
CN206840249U (en) * 2017-06-06 2018-01-05 盐城市鑫亚机械厂 A kind of transport platform of cutting machine
CN208148037U (en) * 2018-04-08 2018-11-27 中国三冶集团有限公司 For being the insulation board automatic cutting device of thin plate by thick plates cutting

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05285900A (en) * 1992-04-11 1993-11-02 Achilles Corp Heat wire type cutting device
CN102848418A (en) * 2012-10-12 2013-01-02 中国十七冶集团有限公司 Cutting device for plastic thin plate
CN203471873U (en) * 2013-08-10 2014-03-12 河北冀凯铸业有限公司 Stepping type foam cutting machine
CN203508812U (en) * 2013-10-21 2014-04-02 苏州世优佳电子科技有限公司 Die-cutting machine die plate fixing device
CN206170186U (en) * 2016-11-18 2017-05-17 连云港隆源新型材料有限公司 Heated board cutting device
CN206264037U (en) * 2016-11-25 2017-06-20 江苏卧牛山保温防水技术有限公司 A kind of warming plate grooving apparatus
CN206296965U (en) * 2016-12-26 2017-07-04 天津福克思金属制品有限公司 A kind of foam plane cutting device
CN206764965U (en) * 2017-05-11 2017-12-19 北京华信九州建材有限公司 A kind of EPS sheet material cutting machine
CN107097270A (en) * 2017-05-13 2017-08-29 徐阳 A kind of sheet material translates cutting mechanism
CN206840249U (en) * 2017-06-06 2018-01-05 盐城市鑫亚机械厂 A kind of transport platform of cutting machine
CN208148037U (en) * 2018-04-08 2018-11-27 中国三冶集团有限公司 For being the insulation board automatic cutting device of thin plate by thick plates cutting

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