CN108339808A - A kind of mobile spraying dust pelletizing system for long pole - Google Patents
A kind of mobile spraying dust pelletizing system for long pole Download PDFInfo
- Publication number
- CN108339808A CN108339808A CN201810360292.8A CN201810360292A CN108339808A CN 108339808 A CN108339808 A CN 108339808A CN 201810360292 A CN201810360292 A CN 201810360292A CN 108339808 A CN108339808 A CN 108339808A
- Authority
- CN
- China
- Prior art keywords
- suction box
- deflector roll
- dust pelletizing
- pelletizing system
- rubber pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000428 dust Substances 0.000 title claims abstract description 39
- 238000005507 spraying Methods 0.000 title claims abstract description 25
- 238000005453 pelletization Methods 0.000 title claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims abstract description 28
- 239000005060 rubber Substances 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 21
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 15
- 230000000694 effects Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 239000003500 flue dust Substances 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000000205 computational method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of mobile spraying dust pelletizing systems for long pole, including workbench, suction box, flexible rubber pad, air duct, at least two compression deflector roll；Wherein, workbench left end is equipped with turntable support, and right end is equipped with tip holder；Turntable support is equipped with homophony speed motor, chuck；Tip holder is equipped with rolling center, cylinder；Air duct is equipped with grid, exhaust outlet；Suction box is set to above grid and lower opening, including babinet and dust gathering arrester；The flexible rubber pad is covered on grid and suction box, and both ends are fixed.The dust pelletizing system by large-scale fixed suction opening by being changed to the mobile suction opening moved synchronously with spray gun, so that the bore of suction opening greatly reduces, this to generate same negative pressure, the power of motor of required exhausting substantially reduces, to significantly reduce equipment investment and power consumption, there is positive technical meaning.
Description
Technical field
The present invention relates to a kind of mobile spraying dust pelletizing systems for long pole, belong to surface treatment technology of material neck
Domain.
Background technology
Currently, in machinery and energy industry, a large amount of use needs wear-resisting and corrosion-resistant long pole；Manufacturing this kind of long pole
When, surface, which is typically necessary, prepares one layer of fine and close high hardness spray coating.This is prepared in piece surface using plasma spray technology
Kind coating is a kind of common method, a large amount of flue dust is will produce in spraying process, these flue dust will pass through ventilation and dust removal system
System processing can be only achieved safety dumping standard.Since the length of these long poles is longer, the length of some long poles is even more than
10 meters, in order to which coating is all sprayed on rod piece surface, spray gun will also do the movement of long range when spraying.In the prior art, thermal spraying
The ventilation and dust removal system that equipment uses is generally fixed suction opening design；Spray gun production mobile over long distances is carried out when by spraying
Raw flue dust is taken away, and by traditional design, corresponding suction opening is also sized to be made long, needs the power of exhausting motor
Very big to generate enough negative pressure and take flue dust away, this disappears the equipment cost for greatly increasing dust pelletizing system and electric energy
Consumption.
Therefore, while keeping good dust removing effects, how to reduce the electric energy loss of cleaner becomes current stock
Part spraying technology needs the major issue solved.
Invention content
In the prior art, it is used for the ventilation and dust removal system with fixed suction opening that the thermal spraying apparatus of long pole uses
There are problems that power is big, high energy consumption, in order to solve this problem, the present invention provides a kind of mobile spraying dust pelletizing system, leads to
Cross setting trailing type ventilation and dust removal device reduces the energy consumption of cleaner while ensureing dust removing effects.
The present invention uses following technical proposals：
A kind of mobile spraying dust pelletizing system for long pole, which is characterized in that including：
Workbench, suction box, flexible rubber pad, air duct, at least two compress deflector roll；
Wherein, the workbench left end is equipped with turntable support, and right end is equipped with tip holder；Homophony is equipped on the left of the turntable support
Speed motor, right side are equipped with the chuck of acceptor's speed regulating motor driving；The tip holder is equipped with rotatable rolling center, movable top
Point is driven by the cylinder for being fixed on tip holder or workbench；
The air duct is an open long babinet above, and open section is equipped with grid；It is additionally provided with exhaust outlet on the air duct；
The movable type suction box is set to above the grid, including the babinet of one end and lower opening and is set to case-side
The dust gathering arrester of square opening；The gear that one end of suction box is equipped with secondary speed regulating motor and is driven by secondary speed regulating motor, the gear
Lower section is equipped with the stationary rack of cooperation；The other end of suction box is equipped with sliding rail combination or wheel track combination；
The flexible rubber pad is covered on the grid and suction box, and air duct is fixed at both ends；
The compression deflector roll both ends are all connected to suction box, compress deflector roll ontology and are set to suction box both sides and are located at flexible rubber
Pad outside.
Preferably, the shaft for compressing deflector roll is connected to suction box by holder, and compressing deflector roll ontology can around the shaft certainly
By rotating.
Or it is preferred, the compression deflector roll, which is fixed by the bracket, is connected to suction box.
Or it is preferred, the spraying dust pelletizing system is additionally provided with 4 support deflector rolls, wherein 2 of lower section are located at flexible rubber
Pad inside is simultaneously corresponding with deflector roll position is compressed, and 2 of top are located at the crest line position that suction box is contacted with flexible rubber pad.Into one
Step, the support deflector roll is to be fixedly connected.Or it is further, the shaft of the support deflector roll is connected to dust suction by holder
Case, support deflector roll can rotate freely around the shaft.
Or it is preferred, the dust gathering arrester is that horn-like and center is aligned with the flame flow center that spray gun generates.
The present invention has the following advantages that：
（1）Large-scale fixed suction opening is changed to the mobile suction opening moved synchronously with spray gun so that the bore of suction opening
Greatly reduce, this to generate same negative pressure, and the power of motor of required exhausting substantially reduces, to significantly reduce equipment at
The consumption of this and electric energy；
（2）The rolling center driven using cylinder, the pressure that cylinder generates is top pressure, when long pole is sprayed-on flame
Stream heating expansion when, rolling center can keep pressure it is constant in the case of make a concession so that the expansion of long pole not by
Limit reduces flexural deformation.
Description of the drawings
Fig. 1 is the spraying dust pelletizing system example structure schematic diagram of the present invention；
Wherein：1. homophony speed motor, 2. chucks, 3. long poles, 4. spray guns, 5. rolling centers, 6. cylinders, 7. tip holders, 8.
Workbench, 9. grids, 10. suction boxs, 11. racks, 12. secondary speed regulating motors, 13. gears, 14. compress deflector roll, 15. flexible rubbers
Pad, 16. air ducts, 17. exhaust outlets, 18. turntable supports.
Specific implementation mode
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in Figure 1, the present embodiment is a kind of mobile spraying dust pelletizing system for long pole, including workbench 8, suction
Dirt case 10, flexible rubber pad 15,16,2, air duct compression deflector roll, 4 support deflector rolls；
Wherein, 8 left end of the workbench is fixed with turntable support 18, and right end is fixed with tip holder 7；The turntable support 18 is left
Side is equipped with homophony speed motor 1, and right side is equipped with the chuck 2 that acceptor's speed regulating motor 1 drives；The tip holder 7 is equipped with rotatable
Rolling center 5, right side are equipped with the cylinder 6 of driving rolling center 5, and the seat of cylinder 6 is fixedly connected by holder with tip holder 7.
The chuck 2 is overlapped with the central axes of rolling center 5, and the central axes are in level.
The rolling center 5 is passed through tip holder 7 and is connect with tip holder 7 with bearing, can be stretched under the effect of cylinder 6
Contracting, and can be rotated freely with long pole 3, it is common apparatus in the prior art.
The air duct 16 is set up in parallel with 8 pedestal of workbench, is an open long babinet above, and open section is equipped with grid
Lattice 9；16 side of air duct is additionally provided with the exhaust outlet 17 being connected with external exhaust fan and longitudinally disposed rack 11；
The suction box 10 is set to the top of the grid 9, including the babinet that is open with lower section of one end and is set to case-side
The dust gathering arrester of square opening；The tooth that the not opening one end of suction box 10 is equipped with secondary speed regulating motor 12 and is driven by secondary speed regulating motor 12
Wheel 13, the gear 13 is formed with the rack 11 to be coordinated；The open at one end of suction box 10 is combined equipped with wheel track, wheel track combination
Include the idler wheel below 10 end of suction box and the guide rail being fixed below idler wheel, which is supporting roller；The dust suction
Case 10 is by the rack-and-pinion combination at both ends and wheel track combined support.Extended distance grid 9 below 10 babinet of the suction box
Distance be less than or equal to 2mm.
The flexible rubber pad 15 is covered on grid 9 and suction box 10, and both ends are fixed on air duct 16；Flexible rubber pad
15 width is more than the width of grid 9, and length should meet the needs of covering grid 9 and suction box 10, ensure dust suction with this just
When sealing effect.In attached drawing 1, the flexible rubber pad 15 positioned at 10 right side of suction box has made cutting signal, in order to show grid
The structure of lattice 9.
The both ends for compressing deflector roll 14, which are fixed by the bracket, is connected to 10 babinet of suction box；14 ontology of deflector roll is compressed to set
10 babinet both sides of suction box are placed in, 15 outside of flexible rubber pad is located at；Compression 14 ontology of deflector roll is non-rotatable, and surface is smooth.Pressure
Tight deflector roll 14 can generate pressuring action to flexible rubber pad 15, ensure the sealing effect of flexible rubber pad 15.
In the support deflector roll, 2 of lower section are on the inside of flexible rubber pad 15 and corresponding with 14 position of deflector roll is compressed, on
2 of side are arranged in the crest line position that suction box 10 is contacted with flexible rubber pad 15；The both ends of the support deflector roll are fixed to be connected
It is connected to 10 babinet of suction box, non-rotatable, surface is smooth.Support deflector roll primarily serves when reducing suction box movement and flexible rubber
The effect of frictional force between pad 15, supported underneath deflector roll can also play specification flexible rubber pad 15, prevent from squeezing on the move
Enter the effect of 10 lower section of suction box.Supported underneath deflector roll is slightly larger than 15 thickness of flexible rubber pad with the distance between deflector roll 14 is compressed
Degree, again can limit flexible rubber pad 15 while not interfering flexible rubber pad 15 smooth current.
Compression deflector roll 14 is all made of with support deflector roll and is fixedly connected in the present embodiment, non-rotatable；On the one hand it is because of spray
10 ontology movement speed of suction box is slower when painting, and the friction effects between flexible rubber pad 15 are smaller, just with deflector roll
Rounded profile be enough to play the role of reduction；On the other hand movable part can also be reduced, bonding strength is increased, reduces equipment
Failure rate.
The dust gathering arrester is that horn-like and center is aligned with the flame flow center that spray gun 4 generates.In the present embodiment, spray gun 4 is
Horizontally disposed, suction box 10 is less than 4 position of spray gun, therefore dust gathering arrester is bent upwards, and makes to move on dust gathering arrester center and be produced with spray gun 4
Raw flame flow center alignment.
At least one end of long pole 3 is equipped with centre bore.When carrying out spraying operation using the present embodiment, 3 one end of long pole is by card
Disk 2 is clamped, and the rolling center 5 that the other end is driven by cylinder 6 withstands end-face central hole.Long pole 3 is driven by homophony speed motor 1 to be revolved
Turn, then start spray gun 4 and sprayed, the center and the center of long pole 3 of spray gun 4 are contour, and press in the horizontal direction centainly
Speed moves left and right.At the same time, the dust gathering arrester of mobile suction box 10 is aligned with the flame flow center that spray gun 4 generates, and with spray
Rifle 4, which synchronizes, to be moved left and right（Spray gun 4 is usually by two-dimentional machinery hand-drive in the prior art, mobile suction box 10 by being fixed on
The secondary speed regulating motor 12 in face is rotated with moving gear 13, and gear 13 is engaged with rack 11, is moved to drive suction box 10；Secondary speed governing electricity
The operation opportunity of machine 12, direction, speed can be by manual adjustments.
The rotating speed of homophony speed motor 1 is controlled according to the requirement of the diameter and spraying process of workpiece, according still further to long pole
Spray gun moves horizontally the computational methods of the distance of 0.5 times of spray spot diameter to calculate the horizontal movement velocity of spray gun for each revolution
With the movement speed for the suction box for synchronizing movement.Wherein, the movement speed of suction box can be by presetting or manually adjusting
The speed of secondary speed regulating motor is realized.Setting and control to speed regulating motor, are the general technologies of electro-mechanical arts, are speed regulating motors
The function itself having, technical staff can be directly realized by after selecting speed regulating motor.
The flue dust generated when spraying in this way is just sucked by the dust gathering arrester of mobile suction box 10, is open by lower box
Enter air duct 16 with the hole of grid and taken away by the exhaust fan being connect with exhaust outlet 17 by exhaust outlet 17, and is filtered and removes
Dirt.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
A variety of modifications of embodiment will be apparent to those skilled in the art, it is as defined herein general
Principle can be realized in other embodiments without departing from the spirit or scope of the present invention, is not described in detail
The part presented with partial enlargement is the prior art, herein without repeating.Therefore, the present invention is not intended to be limited to herein
Shown in these embodiments, and be to fit to the widest range consistent with principles disclosed herein and feature.
Claims (7)
1. a kind of mobile spraying dust pelletizing system for long pole, which is characterized in that including：Workbench（8）, suction box
（10）, flexible rubber pad（15）, air duct（16）, at least two compress deflector roll（14）；
Wherein, the workbench（8）Left end is equipped with turntable support（18）, right end is equipped with tip holder（7）；The turntable support
（18）Left side is equipped with homophony speed motor（1）, right side is equipped with acceptor's speed regulating motor（1）The chuck of driving（2）；The tip holder
（7）Equipped with rotatable rolling center（5）, rolling center（5）It is fixed on tip holder（7）Or workbench（8）Cylinder（6）
Driving；
The air duct（16）It is an open long babinet above, open section is equipped with grid（9）；The air duct（16）On also set
There is exhaust outlet（17）；
The movable type suction box（10）It is set to the grid（9）Top includes the babinet and setting of one end and lower opening
In the dust gathering arrester of babinet side opening；Suction box（10）One end be equipped with secondary speed regulating motor（12）With by secondary speed regulating motor（12）
The gear of driving（13）, the gear（13）Lower section is equipped with the stationary rack of cooperation（11）；Suction box（10）The other end be equipped with
Sliding rail combines or wheel track combination；
The flexible rubber pad（15）It is covered in the grid（9）And suction box（10）On, air duct is fixed at both ends（16）；
The compression deflector roll（14）Both ends are all connected to suction box（10）, compress deflector roll（14）Ontology is set to suction box（10）Two
Side is simultaneously located at flexible rubber pad（15）Outside.
2. mobile spraying dust pelletizing system according to claim 1, which is characterized in that the compression deflector roll（14）Shaft
It is connected to suction box by holder（10）, compress deflector roll（14）Ontology can rotate freely around the shaft.
3. mobile spraying dust pelletizing system according to claim 1, which is characterized in that the compression deflector roll（14）Pass through branch
Frame is fixedly connected on suction box（10）.
4. mobile spraying dust pelletizing system according to claim 1, which is characterized in that the spraying dust pelletizing system is additionally provided with
4 support deflector rolls, wherein 2 of lower section are located at flexible rubber pad（15）Inside and with compress deflector roll（14）Position corresponds to, top
2 be located at suction box（10）With flexible rubber pad（15）The crest line position of contact.
5. mobile spraying dust pelletizing system according to claim 4, which is characterized in that the support deflector roll is fixed company
It connects.
6. mobile spraying dust pelletizing system according to claim 4, which is characterized in that the shaft of the support deflector roll passes through
Holder is connected to suction box（10）, support deflector roll that can rotate freely around the shaft.
7. mobile spraying dust pelletizing system according to claim 1, which is characterized in that the dust gathering arrester be it is horn-like and in
The heart and spray gun（4）The flame flow center of generation is aligned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810360292.8A CN108339808A (en) | 2018-04-20 | 2018-04-20 | A kind of mobile spraying dust pelletizing system for long pole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810360292.8A CN108339808A (en) | 2018-04-20 | 2018-04-20 | A kind of mobile spraying dust pelletizing system for long pole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108339808A true CN108339808A (en) | 2018-07-31 |
Family
ID=62955710
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810360292.8A Pending CN108339808A (en) | 2018-04-20 | 2018-04-20 | A kind of mobile spraying dust pelletizing system for long pole |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108339808A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110433996A (en) * | 2019-08-12 | 2019-11-12 | 百隆智能家居有限公司 | A kind of timber frame paint spraying apparatus |
| CN112427165A (en) * | 2020-11-07 | 2021-03-02 | 刘圣建 | Quick paint spraying apparatus for assembly building |
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