CN108333137B - Method for measuring generation performance of ammonia product of three-way catalytic material - Google Patents

Method for measuring generation performance of ammonia product of three-way catalytic material Download PDF

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CN108333137B
CN108333137B CN201711202209.6A CN201711202209A CN108333137B CN 108333137 B CN108333137 B CN 108333137B CN 201711202209 A CN201711202209 A CN 201711202209A CN 108333137 B CN108333137 B CN 108333137B
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ammonia
concentration
gas
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catalytic material
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CN108333137A (en
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王成雄
赵云昆
郑婷婷
夏文正
杨冬霞
杜君臣
冯丰
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Kunming Sino Platinum Metals Catalyst Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/359Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using near infrared light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/32Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for containers, e.g. radiators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N2021/3595Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using FTIR

Abstract

The invention discloses a method for measuring the generation performance of a three-way catalytic material ammonia product, which is a method for realizing the generation performance test of the three-way catalytic material ammonia product on a fixed bed catalytic reaction device, can realize the accurate measurement of the ammonia selectivity and the ammonia generation rate in the three-way catalytic reaction through the specific time sequence control of the gas distribution atmosphere of a chemical reaction, has the advantages of rapidness, accuracy, reliability and the like, and can provide technical support for the research on the generation mechanism and emission control of ammonia pollutants in a three-way catalyst. The method for determining the generation performance of the ammonia product of the three-way catalytic material comprises the following steps: (1) preparing and pretreating a sample; (2) calibrating a gas analyzer; (3) testing the air tightness of the fixed bed catalytic reaction device; (4) the ammonia selectivity and the ammonia generation rate are measured, and the cycle switching frequency of the chemical reaction for distributing rich-burn/lean-burn atmosphere is not less than 5 times.

Description

Method for measuring generation performance of ammonia product of three-way catalytic material
Technical Field
The invention relates to a performance evaluation test method of an automobile three-way catalytic material, in particular to a method for realizing the performance test of ammonia product generation by the three-way catalytic material on a fixed bed catalytic reaction device.
Background
In order to meet the increasingly strict requirements of emission limits of carbon monoxide (CO) and Hydrocarbon (HC) of light gasoline vehicles, the consumption of noble metal palladium in the three-way catalyst for tail gas purification is greatly increased, so that the emission of ammonia is high after the three-way catalyst is installed, and the emitted ammonia becomes a main cation (NH) forming secondary particles4 +) Source, severe shadowAnd the environment is loud. The three-way catalyst is used as a key part for controlling the pollution emission of light gasoline vehicles, is the most main automobile part unit causing the emission of ammonia pollutants, and has the core of three-way catalytic material, and the emission of ammonia depends on the composition of the three-way catalytic material and the transient working condition characteristics of an engine.
The ammonia emission of the light gasoline vehicle is mainly focused on a temperature window of 300-600 ℃ after cold start, and at present, an ammonia emission test method in the whole vehicle emission process is relatively mature, however, an ammonia product generation performance test method of a three-way catalytic material is not reported or disclosed, so that research work for effectively controlling ammonia emission from the perspective of the catalytic material is restricted, and more mechanisms related to generation of ammonia pollutants in a three-way catalytic converter are only guessed. In order to develop a three-way catalytic material capable of effectively controlling ammonia emission as soon as possible, a rapid, accurate and reliable method for testing the generation performance of an ammonia product of the three-way catalytic material is urgently needed to be developed by combining the emission characteristics of automobile exhaust.
Disclosure of Invention
The invention aims to provide a rapid, accurate and reliable method for testing the generation performance of a three-way catalytic material ammonia product, which is used for measuring the ammonia selectivity and the ammonia generation rate of a catalytic material in a dynamic catalytic reaction process at a constant temperature, optimizing the composition and the structure of the three-way catalytic material according to the indexes and realizing the effective control of ammonia emission from the perspective of the catalytic material. The invention discloses a test method for determining the generation performance of a three-way catalytic material ammonia product, which mainly utilizes a fixed bed catalytic reaction device and a Fourier transform infrared multi-component gas analyzer for gas component online detection and is characterized by testing two performance indexes of ammonia selectivity and ammonia generation rate of the three-way catalytic material.
The method for testing the generation performance of the ammonia product comprises the following specific steps:
(1) test sample preparation
Weighing 5-10 g of a powder sample to be tested, putting the powder sample into a die of a tablet press, performing tabletting molding under the pressure condition of 15MPa, crushing and grinding the powder sample by using an agate mortar, and screening out at least 2 g of the sample to be tested with 40-60 meshes by using a 40-mesh and 60-mesh standard sieve for testing the generation performance of the ammonia product.
(2) Pretreatment of test samples
And drying the screened sample to be tested with 40-60 meshes in a vacuum drying oven, vacuumizing, heating to 80 ℃, and keeping the temperature for 30 minutes.
Weighing 0.1-1.0 g of a sample to be tested after vacuum drying, and recording the accurate mass m of the weighed samplecat.And the numerical value is accurate to 0.0001g, simultaneously weighing 60-mesh quartz sand with the same mass, and uniformly mixing the quartz sand and the quartz sand.
The inner wall of the fixed bed catalytic reactor is wiped clean by alcohol cotton, a proper amount of quartz cotton is inserted, the amount of the quartz cotton depends on the structure of the reactor, but the thermocouple for detecting the reaction temperature is required to detect the temperature of the surface of the catalyst sample, the uniformly mixed test sample-quartz sand mixture is filled, and the reactor is sealed.
At 1% O2+N2Heating to 500 deg.C at a rate of 10 deg.C/min under (balance gas) atmosphere, holding the temperature for 30 min, and then heating in N2And (4) cooling or heating to the ammonia product generation performance test temperature under the atmosphere condition, thus finishing the pretreatment process of the test sample.
(3) Calibration of an analyzer
After the Fourier transform infrared multi-component gas analyzer for gas component online detection is stable in starting state (special attention needs to be paid to the stable condition of the gas cell pressure of the analyzer), NO and NO are adopted2And NH3Standard gas to NO and NO of analyzer respectively2And NH3Calibrating the component detection values, NO and NH3The concentration of standard gas is close to 500ppm, NO2The concentration of the standard gas does not exceed 100ppm, and the air inlet pressure and the total volume flow of the standard gas are required to be completely consistent with the actual test conditions.
Stabilizing for at least 10 min after introducing standard gas, detecting a concentration value every 5s, with the concentration detection value not less than 100, averaging 100 detection values, and recording as C2
The concentration of standard gas C1And the detection value C of the analyzer2The ratio of (A) to (B) is used as a concentration correction factor ζ, NO2And NH3The concentration correction coefficients of the components are respectively recorded as ζ1、ζ2And ζ3NO, NO in the process of testing the ammonia product generation performance2And NH3And multiplying the detection value of the analyzer of the component by the corresponding correction coefficient to realize the correction of the concentration detection value.
(4) Device air tightness inspection
The fixed bed catalytic reaction device airtightness inspection is to close the valve at the air outlet of the device, introduce 0.3MPa nitrogen, balance for at least 10 minutes, close the valve at the air inlet, and read the pressure gauge readings.
And reading the readings of the pressure gauge again after 5 minutes, if the pressure attenuation rate is not lower than 5 percent, determining that the air tightness is good, otherwise, checking all air path connecting ports of the device until the air tightness is checked to pass.
(5) Constant temperature dynamic test
After the gas tightness inspection is passed, keeping the reaction temperature constant, introducing a lean-burn atmosphere reaction gas, adjusting the pressure of all gas inlets to be 0.1MPa, and adopting an analyzer sampling mode of 'catalyst rear end', namely detecting the gas component change after the reaction on line and collecting a concentration value every 1 s.
The lean-burn reaction atmosphere is as follows: 1000ppm CO +3000ppm HC +500ppm NO + 8% H2O+8%CO2+N2(balance gas) + O2(greater than 4750 ppm).
The total volume flow of reaction gas is determined according to the airspeed condition by coating 200 g of three-effect catalytic coating material on each liter of honeycomb carrier, and the reaction airspeed is 20000-120000 h-1And determining the flow value of each gas path according to the total gas volume flow, the test concentration condition and the concentration of each gas cylinder.
As shown in the attached figure 1, the rich-burn/lean-burn reaction atmosphere is switched circularly, the total time of single circular switching is 60-300 s, the duration time of the lean-burn condition is longer than that of the rich-burn condition, the number of times of circular switching is not less than 5 times, and the reaction test temperature is a specific constant temperature within the temperature range of 250-600 ℃.
The rich combustion reaction atmosphere is as follows: 1000ppm CO +3000ppm HC +500ppm NO + 8% H2O+8%CO2+N2(Balancing)Gas) + O2(less than 4750 ppm).
The adjusting range of the rich/lean atmosphere conditions is as follows: the oxygen excess coefficient lambda is 0.95 to 1.05.
And switching the sampling mode of the analyzer to be a catalyst front end, namely detecting the gas component change before reaction on line, collecting a concentration value every 1s, keeping the reaction test temperature and the cycle switching condition of the rich-burn/lean-burn reaction atmosphere unchanged, and switching to be a nitrogen atmosphere after the cycle switching times exceed 5 times to finish the ammonia product generation performance test.
(6) Calculation of NOx conversion
NO and NO2Multiplying the detected values of the analyzer by the corresponding correction coefficients ζ1And ζ2Respectively obtaining NO and NO2Correcting the concentration of the components, and adding NO and NO at the same time2And adding the corrected values of the component concentrations to obtain the NOx concentration.
Integrating the function f (t) of the NOx concentration at the front end of the catalytic material with respect to time, and recording the integral value A1(FIG. 2 a).
That is to say that the first and second electrodes,
Figure BDA0001482952970000031
tnthe time taken for the nth rich/lean reaction atmosphere cycle to switch over (as shown in fig. 2) is expressed in s.
The function g (t) of the NOx concentration at the rear end of the catalytic material with respect to time is integrated over time, and the integrated value is recorded as A2(FIG. 2 b).
That is to say that the first and second electrodes,
Figure BDA0001482952970000041
according to the formula
Figure BDA0001482952970000042
The NOx conversion χ was calculated.
(7) Calculation of Ammonia Selectivity and Ammonia Generation Rate
NH3Component analyzer detection value multiplied by its correction coefficient ζ3Obtaining NH3Correction of the concentration of the component.
Catalytic material rear end NH3The concentration correction values of the components are integrated over time as a function h (t) of time, the integral value being denoted A3(FIG. 3).
That is to say that the first and second electrodes,
Figure BDA0001482952970000043
according to the formula
Figure BDA0001482952970000044
The ammonia selectivity S was calculated.
According to the formula
Figure BDA0001482952970000045
The ammonia production rate R is calculated.
In the formula, V is the total volume flow of the reaction gas, and the unit is mL/min; m iscat.The actual loading mass of the catalytic material is given in g.
Drawings
FIG. 1 is a timing diagram of the atmosphere control of chemical reaction according to the present invention
FIG. 2 is a schematic of the pre-reaction NOx (FIG. 2a), post-reaction NOx (FIG. 2b) concentration curve integral calculations and the calculation of reaction-participating NOx (FIG. 2c) of the present invention
FIG. 3 shows NH of the present invention3Generating a concentration curve definite integral calculation diagram
FIG. 4 is a graph comparing the results of ammonia product formation performance tests of a palladium-only three-way catalytic material at a reaction temperature of 450 ℃ under conditions of a single rich/lean reaction atmosphere cycle (150s) in which the duration of the rich atmosphere is 15s (FIG. 4a), 30s (FIG. 4b), and 45s (FIG. 4c), respectively
FIG. 5 is a graph comparing the results of the ammonia product formation performance test of the bimetallic three-way catalyst material of palladium and rhodium under the circulating conditions of rich (30 s)/lean (120s) reaction atmosphere at the reaction temperatures of 350 deg.C (FIG. 5a), 450 deg.C (FIG. 5b) and 550 deg.C (FIG. 5 c).
Detailed Description
In order to more clearly state the technical means and the creative characteristics of the implementation of the invention, the invention is further illustrated by combining the test examples of the ammonia product generation performance of different three-way catalytic materials and the attached drawings:
preparing a 40-60-mesh granular sample by using a tablet press, a mortar and a standard sieve, drying in vacuum, weighing 0.1-1.0 g of the granular sample by using an electronic balance, accurately recording the mass of the sample, and accurately measuring the numerical value to 0.0001 g.
Uniformly mixing the weighed sample with 60-mesh quartz sand with the same mass, and then putting the mixture into a fixed bed reactor for pretreatment, wherein the pretreatment conditions are as follows: the treatment atmosphere was 1% O2+N2And (balance gas), wherein the pretreatment temperature is 500 ℃, the pretreatment time is 30 minutes, and then the temperature is reduced or increased to the test temperature in the nitrogen atmosphere.
And (5) carrying out air tightness test on the fixed bed reaction device.
After the air tightness test is passed, carrying out chemical reaction atmosphere control (the oxygen excess coefficient lambda is controlled within the range of 0.95-1.05) according to a timing diagram shown in the attached drawing 1, starting an ammonia product generation performance test, wherein the total time of single cycle switching is 60-300 s, the duration time of a lean burn condition is longer than that of a rich burn condition, and the cycle switching frequency is not less than 5 times.
According to the formula
Figure BDA0001482952970000051
Figure BDA0001482952970000052
And
Figure BDA0001482952970000053
the NOx conversion, ammonia selectivity and ammonia formation rate were calculated separately.
In the formula (I), the compound is shown in the specification,
Figure BDA0001482952970000054
and
Figure BDA0001482952970000055
all adopt Origin data processing software to calculate (figure 2,Figure 3) comprises the following specific steps: from 0 to t is selectednArea → Analysis → Ingetrate, click on the "OK" button to get the "area" value, i.e. the constant integration value.
Example 1 a palladium-only three-way catalyst material was selected to perform ammonia product formation performance testing under rich gas atmosphere conditions of λ 0.98 and lean gas atmosphere conditions of λ 1.02, at a test temperature of 450 ℃ and a volume space velocity of SV=60000h-1The total time for switching of the single cycle was 150s, wherein the duration of the rich atmosphere condition was 15s, 30s and 45s, respectively, corresponding to the test results of fig. 4a, 4b and 4c, respectively.
Table 1 the results of the ammonia product formation performance tests for different durations of the rich atmosphere conditions are shown in table 1.
Comparison of Ammonia product Generation Performance for Rich gas atmosphere conditions duration of 15s, 30s and 45s
Figure BDA0001482952970000061
Attached table 1
Example 2a palladium and rhodium three-way catalytic material was selected for ammonia product formation performance testing, with rich gas atmosphere conditions of λ 0.98, lean gas atmosphere conditions of λ 1.02, rich gas atmosphere conditions duration of 30S, rich gas atmosphere conditions duration of 120S, and volume space velocity of S in a single cycleV60000h -1350 ℃, 450 ℃ and 550 ℃ are respectively selected as the test temperature, and the corresponding test results are respectively shown in figure 5a, figure 5b and figure 5 c.
The results of the ammonia product formation performance tests at different test temperatures are shown in the attached table 2.
FIG. 2 is a graph showing comparison of the ammonia production performance at 350 ℃, 450 ℃ and 550 ℃ in the test
Attached table 2
Figure BDA0001482952970000062

Claims (1)

1. Three-effect catalytic material ammonia product generationThe method for testing the performance is characterized in that: the method is realized on a fixed bed catalytic reaction device, under the constant reaction temperature within the temperature range of 250-600 ℃, the rich-burn/lean-burn atmosphere conditions of chemical reaction gas distribution are circularly switched, and a Fourier transform infrared multi-component gas analyzer respectively detects NO and NO in the reaction gas at the front end and the reaction gas at the rear end of the catalytic material2And NH3Generating component concentration change, collecting experimental data, obtaining the integral area of the concentration curve to time by adopting Origin data processing software, and obtaining the concentration curve through a formula:
Figure DEST_PATH_FDA0002502472430000011
(1)
Figure DEST_PATH_FDA0002502472430000012
(2)
Figure DEST_PATH_FDA0002502472430000013
(3)
separately calculating nitrogen oxides NOx, i.e. NO and NO2Conversion of the sum ofχSelectivity of ammoniaSAnd the rate of production of ammonia R,
wherein the ammonia production rate is expressed in units of μ g [ NH ]3]/(s·gcat.);A 1A 2AndA 3respectively catalyzing front NOx, back NOx and reacting to generate NH3Component concentration (ppm) functionf(t)、g(t) Andh(t) For reaction time 0 tot nConstant integral value of 1.285 × 10−5Is a correlation coefficient;Vthe total volume flow of the reaction gas is in mL/min;t nis as followsnThe time for finishing the cyclic switching of the rich-burn/lean-burn reaction atmosphere is s;m cat.the actual loading mass of the catalytic material, in g,
the dynamic test is carried out at a constant temperature within the temperature range of 250-600 ℃, the chemical reaction gas distribution carries out rich combustion/lean combustion atmosphere cycle switching, the total time of single cycle switching is 60-300 s, the duration time of the lean combustion condition is longer than that of the rich combustion condition, the cycle switching frequency is not less than 5 times,
by C3H6Or C3H8The method is used for preparing 1000ppm CO +3000ppm HC +500ppm NO + 8% H by regulating chemical reaction instead of Hydrocarbon (HC) component in gasoline vehicle exhaust2O +8% CO2+ N2(balance gas) + O2O in (concentration to be determined)2Content, the rich-burn/lean-burn atmosphere condition adjustment of reaction gas distribution is realized, and the adjustment range is as follows: coefficient of excess oxygenλ=0.95~1.05,
The actual loading amount of the catalytic material is 0.1-1.0 g, the total volume flow of the reaction gas is determined according to the condition of the space velocity calculated according to the three-effect catalytic coating material of 200 g coated on each liter of honeycomb carrier, and the reaction space velocity is 20000-120000 h−1,
On-line synchronous analysis of NO and NO in reaction gas by Fourier transform infrared multi-component gas analyzer2And NH3Composition, collecting concentration data every 1s, and comparing NO and NO at the same time point2The corrected concentration detection value is added as the NOx concentration value at the time point,
by using NO, NO2And NH3The standard gas is used for calibrating the Fourier transform infrared multi-component gas analyzer, the requirements of the air inlet pressure and the total volume flow of the standard gas are completely consistent with the actual test conditions, the pressure of a gas cell of the analyzer is kept constant, and NO and NH are added3The concentration of standard gas is close to 500ppm, NO2The concentration of the standard gas is not more than 100ppm, and the concentration of the standard gas is measuredC 1And the detection value of the analyzerC 2The ratio of (A) to (B) is used as a concentration correction factor ζ, NO2And NH3The concentration correction coefficients of the components are respectively recorded as ζ1、ζ2And ζ3NO, NO in the process of testing the ammonia product generation performance2And NH3The detection value of the analyzer of the component is multiplied by the corresponding correction coefficient, so that the correction of the concentration detection value is realized,
the catalytic material is required to be tested before the ammonia generation performance is testedPerforming pretreatment under 1% O2+ N2(balance gas), pretreatment temperature 500 ℃, pretreatment time 30 minutes, and under N2Raising the temperature or reducing the temperature to the testing temperature in the atmosphere,
NOx concentration value, NH, of front and rear ends of catalytic material3The concentration correction values are plotted against the reaction time and are each plotted as a function of concentrationf(t)、g(t) Andh(t) To indicate that the user is not in a normal position,
pairing functions with Origin data processing softwaref(t)、g(t) Andh(t) Within 0 tot nPerforming constant integral calculation, wherein the constant integral values are respectivelyA 1A 2AndA 3the method comprises the following specific steps: is selected from 0 tot nRegion → Analysis → ingerate, the value of "area" obtained by clicking the "OK" button is a constant integral value, and the NOx conversion rate, ammonia selectivity and ammonia production rate are calculated according to the formulas (1), (2) and (3).
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