Summary of the invention
The present invention provides a kind of new steam boilers, to solve the technical issues of front occurs.
To achieve the goals above, technical scheme is as follows:
A kind of steam boiler, including upper drum and lower drum and the tedge being connected between upper drum and lower drum under
Drop pipe, the tedge is interior to be arranged constant-current stabilizer, and the constant-current stabilizer includes the central axial setting center-pole along tedge
And along center-pole to the more radial bars radially extended, the more wings extended downwardly from radial bars are set in the radial bars
Piece, the fin have tip, and the tip is downward.
Preferably, the boiler includes the first drum, the second drum and third drum, wherein the first drum is positioned at upper
Portion, the second drum are located at middle part, and third drum is located at lower part, between the first drum and the second drum through the first tedge under
Pipe connection is dropped, is connected between the second drum and third drum by down-comer, passes through second between third drum and the first drum
Tedge connection.
Preferably, the tedge of the first drum of connection and the second drum passes through flue, heated by flue residue heat.
Preferably, the tedge of connection third drum and the first drum is heated by burner hearth.
Preferably, header is arranged between third drum and the first drum, the header and third drum pass through third
Tedge connection, the header are connect with the first drum by the 4th tedge.
Preferably, the fin is triangular fin, a bottom edge of triangle is located in radial bars, corresponding with the side
Angle vertex and the side midpoint line and radial bars formed 75-135 ° of angle.
Preferably, angle is 90 °.
Preferably, the fin is isosceles triangle fin, the bottom edge of the isosceles triangle is located in radial bars.
Preferably, the size of the apex angle of isosceles triangle is A, the length on the bottom edge of isosceles triangle is Y, adjacent isosceles
The distance between triangle is J, then meets following require:
Y/J= d-a*sin(A)3-b*sin(A)2-c* sin(A);Wherein sin is trigonometric function, and a, b, c, d are parameters;
0.360<a<0.365,
0.495<b<0.496,
0.084 < c < 0.085,
0.411 < d < 0.412,4 < A < 33 °,
0.18<Y/J <0.42。
Preferably, a=0.363, b=0.4956, c=0.0846, d=0.4114.
Compared with prior art, the present invention has the advantage that:
1) bar wing formula constant-current stabilizer is arranged in the present invention in tedge, is separated two-phase fluid by bar wing formula constant-current stabilizer
At liquid phase and vapour phase, liquid phase is divided into small liquid group, vapour phase is divided into minute bubbles, promotes vapour phase smooth outflow, plays stabilization
The effect of flow has the effect of vibration and noise reducing, improves heat transfer effect.Relative to multitube constant-current stabilizer, further increase steady
Effect, augmentation of heat transfer are flowed, and is simple to manufacture.
2) present invention is equivalent in tedge by setting bar wing formula constant-current stabilizer and increases inner area, enhanced and changed
Heat improves heat transfer effect.
3) present invention avoids only because vehicle repair major is divided in the entire cross-section location of tedge
Tedge inner wall is split, thus entirely rise realized on tube section expand liquid-vaqor interface and vapour phase boundary layer with it is cold
But the contact area of wall surface and enhance disturbance, reduce noise and vibration, enhance heat transfer.
4) distance, the length of constant-current stabilizer of the invention by being arranged between adjacent constant-current stabilizer in tedge short transverse
The rule variation of the parameters sizes such as degree, fin size reduces noise to further reach steady flow result, improves heat transfer effect.
5) present invention is changed by the way that the rule of the parameters sizes such as phase fin size, spacing is arranged in radial directions, thus
Further reach steady flow result, reduce noise, improves heat transfer effect.
6) present invention has been carried out widely by heat exchange rule caused by the variation to bar wing formula constant-current stabilizer parameters
Research, when meeting flow resistance, realizes the best relation formula of the effect of vibration and noise reducing.
Specific embodiment
Specific embodiments of the present invention will be described in detail with reference to the accompanying drawing.
Herein, if without specified otherwise, it is related to formula, "/" indicates that division, "×", " * " indicate multiplication.
A kind of steam boiler as described in Figure 1, including upper drum 1 and lower drum 2, the tedge 3 and down-comer 5 connect
Upper drum 1 and lower drum 2.Water enters in down-comer 5 from upper drum 1.Water flows downward in the downcomer, and is collected in and cooks
In cylinder 2.The tedge 3 of boiler is heated by the burning of fuel in fire box 10.Made in pipe by the heat that tedge 3 absorbs
Liquid boiling, thus generate the two-phase mixture of water and vapour.Two-phase mixture in tedge 3 reaches upper drum 1.From upper pot
The water supplying pipe (not shown) subcooled water released and the saturated liquid released from separator in cylinder 1 mix to be formed
Cold liquid, subcooled liquid flow out upper drum 1 and enter down-comer 5, just complete a flow circuit according to such process.
The further steam boiler of another embodiment as described in Figure 2, including upper drum 1 and lower drum 2, the rising
Pipe 3 and down-comer 5 connect upper drum 1 and lower drum 2.Water enters steam-generating bank of being heated in smokejack 12 in furnace from upper drum 1
In down-comer 5.Water flows downward in the downcomer, and is collected in lower drum 2.Since down-comer 5 absorbs heat, so
The temperature for entering the water in lower drum 2 increases.According to the number of absorbed heat, the water in lower drum 2 can be supercooling or
Person's saturation.Fluid (general steam water interface) a part for leaving lower drum 2 flows upwardly into the tedge 3 of steam-generating bank.
The liquid for flowing upwardly into tedge 3 absorbs heat and enters upper drum 1.
The fluid a part for leaving lower drum 2 reaches burner hearth lower drum 7 by down-comer 6.Enter the liquid of a lower drum 7
Body is distributed in each boiler tube 8 being connected with the lower drum 7.Boiler tube is heated by the burning of fuel in fire box 10.By furnace
The heat that pipe 8 absorbs makes the liquid boiling in boiler tube 8, thus generates the two-phase mixture of water and vapour.Two-phase mixtures in boiler tube 8
Object or the boiler tube 8 by being directly connected to upper drum 1 reach upper drum 1, the namely tedge of boiler tube 8 at this time, Huo Zhe
Outlet header 11 be arranged in lower drum 7 and upper drum 1 so far, by intermediate tedge 9 by two-phase mixture from burner hearth circuit out
Mouth header 11 is transmitted to upper drum 1.Inside separator in upper drum 1 separates two-phase mixture into vapour and water.From upper
The water supplying pipe (not shown) subcooled water released and the saturated liquid released from separator in drum 1 mix to be formed
Subcooled liquid, subcooled liquid flow out upper drum 1 and enter down-comer 5, just complete a flow circuit according to such process.
The steam-generating bank of steam boiler, the selected burner hearth furnace wall washed away by combustion-gas flow and convection current furnace wall are come
Say, it is desirable that guarantee a critical inputs heat so that fluid in tube bank and convection current furnace wall circuit in all pipe sufficiently to
Upper circulation and the unstability that will not occur flowing.
Constant-current stabilizer 4 is set in the tedge 3 and/or tedge 8 and/or tedge 9, and the constant-current stabilizer 4 is as schemed
Shown in 2-4, the constant-current stabilizer 4 is as in Figure 2-4, including along the central axial setting center-pole 41 of tedge 3 and edge
Center-pole 41 to the more radial bars 42 radially extended, more are arranged in the radial bars 42 and is extended downwardly from radial bars 42
Fin 43, the fin 43 have tip, and the tip is downward.
Bar wing formula constant-current stabilizer is arranged in the present invention in tedge 3, compared with the application of front, mainly passes through bar wing formula
The tip of constant-current stabilizer separates the liquid phase of the rising in two-phase fluid and vapour phase, the liquid phase in rising is divided into small
The vapour phase of rising so that liquid phase fast endothermic be promoted to be further changed to vapour phase, while being divided into minute bubbles, avoids liquid phase by liquid group
It is completely separable with vapour phase, promote to rise in liquid vapor phase smooth outflow, play the role of regime flow, with vibration and noise reducing
Effect, while also there is augmentation of heat transfer effect.Be found through experiments that, compared with the application of front, this structure can be improved 15% with
On vibration and noise reducing effect, while can be improved 10% or more heat-transfer effect.
Mentioned tedge below, is all at least one of tedge 3, tedge 8 and tedge 9.
The present invention is equivalent in tedge 3 by setting bar wing formula constant-current stabilizer and increases interior heat exchange area, enhanced
Heat exchange, improves heat transfer effect.
The present invention is because all cross-section locations by vehicle repair major in tedge 3 are divided, thus on entire
The segmentation of liquid-vaqor interface and vapour phase boundary layer and the contact area of cooling wall are realized on riser cross section and enhances disturbance, significantly
Reduce noise and vibration, enhance heat transfer.
Preferably, as illustrated in figures 4-5, the fin 43 is triangular fin.Because triangular fin itself has three
A tip can make full use of tip to carry out current stabilization effect downwards in this way.
The present invention can be further increased by setting radial bars and along the outwardly extending triangular fin of radial bars
Heat exchange area improves heat transfer effect, and because setting triangular fin, passes through the three of the similar acicular texture of triangular fin
Angular tip can further increase flow-disturbing, so that fluid is sufficiently mixed, can further destroy the increase of bubble and gather
Collection, improves heat transfer effect.
Further preferably, radial bars cross section is rectangle, is preferably square.
Further preferably, radial bars cross section is circle.
Preferably, the engineering diameter of radial bars is 42 times of 0.21-0. of engineering diameter of center bar, preferably 0.32
Times.
Preferably, the radial bars are shaft, from the center of circle along the radial inner wall for extending to condenser pipe.
Preferably, multiple triangular fins are arranged in each radial bars, multiple triangular fins are similar figures.
Three interior angles in correspondence with each other of i.e. different triangular fins are identical.
Preferably, the radial bars are round bar, a diameter of 0.7-1.1mm, preferably 0.8mm.
Preferably, fin is extended downwardly from the center line of round bar.The fin is slab construction.The slab construction is prolonged
Stretch the center line that center-pole is passed through in face, and center line of the slab construction extended surface Jing Guo radial bars.
Preferably, shown in 5, multiple fins 43 are arranged in same radial bars, the fin 43 is similar figures (i.e. wing such as 4
Piece is of similar shape), from the center-pole 41 of tedge 3 to radially extending on direction, the ruler of the fin in same radial bars
It is very little increasing.That is distance center bar 41(is apart from tedge central axis) distance be S1, the size of fin is C1, and C1 is
The function of distance S1, i.e. C1=F4(S1), meet following require:
C1 ' > 0, wherein C1 ' is the first order derivative of C1.
Because heat exchange occurs mainly in rising tube wall, rise 43 size of fin of tube wall by increasing, so that
The ability enhancing of the cutting liquid and vapor capacity of near-wall, is reinforced the cutting power of near-wall by emphasis, can be directed to
The noise reduction damping of carry out in light of the circumstances of property, to further realize noise reduction damping effect, while also can further strengthen biography
Heat.
Further preferably, from the center-pole of tedge to radially extending on direction, the size of the fin in same radial bars
Increasing amplitude constantly increases.That is C1 " > 0, wherein C1 " is the secondary inverse of C1 respectively.
Show the variation of above-mentioned increasing degree by numerical simulation and experimental study, noise reduction can be further realized
Damping, effect can be turned up close to 9%.
Preferably, multiple fins 43 are arranged in same radial bars 42, from the center-pole 41 of tedge 3 to the side of radially extending
Upwards, the spacing between the fin 43 constantly reduces.The amplitude that spacing between the fin constantly reduces is not
Disconnected increase.
I.e. the distance of distance center bar is S1, and the spacing of fin is J1, J1=F5(S1), meet following require:
J1 '<0, J1 ">0, wherein J1 ', J1 " are the first order derivative and secondary inverse of J1 respectively.
Concrete principle is same as above.Because heat exchange occurs mainly in rising tube wall, rise the wing of tube wall by increasing
The distribution of piece 43, so that the ability enhancing of the cutting liquid and vapor capacity of near-wall, by reinforcing the noise reduction damping of near-wall,
To further realize noise reduction damping effect, while also can further augmentation of heat transfer.
Preferably, a bottom edge of triangle is located in radial bars 42, when with the vertex at corresponding angle with this
The angle that the line and radial bars at midpoint are formed is 75-135 °.Mainly by the setting of above-mentioned angle, fin is enabled to
Tip carries out the cutting of vehicle repair major to the full extent, to further increase effect of the invention.
Preferably, the angle that the line and radial bars at the midpoint when vertex at corresponding angle is with this are formed is 90 °.
Preferably, as shown in figure 5, the triangular fin is isosceles triangle fin, the isosceles triangle
Bottom edge is located in radial bars.
It is learnt by analyzing and testing, the spacing between fin 43 cannot be excessive, leads to damping noise reduction if excessive
Effect is bad, while can not be too small, causes resistance excessive if too small, and similarly, the height of fin can not excessive or mistake
Small, the effect for also resulting in damping noise reduction is bad or resistance is excessive, therefore the present invention is through a large number of experiments, is preferentially meeting
Normal flow resistance (total pressure-bearing be 2.5Mpa hereinafter, the on-way resistance of single riser be less than or equal to 5Pa/M) feelings
Under condition, so that being optimal of damping noise reduction, has arranged the optimal relationship of parameters.
The size of the apex angle of isosceles triangle is A, and the length on the bottom edge of isosceles triangle is Y, adjacent isosceles triangle it
Between distance be J, then meet following require:
Y/J= d-a*sin(A)3-b*sin(A)2-c* sin(A);Wherein sin is trigonometric function, and a, b, c, d are parameters;
0.360<a<0.365,
0.495<b<0.496,
0.084 < c < 0.085,
0.411 < d < 0.412,4 < A < 33 °,
0.18<Y/J <0.42。
Wherein the distance between adjacent isosceles triangle J is adjacent the distance between the midpoint of triangle base.
Preferably, a=0.363, b=0.4956, c=0.0846, d=0.4114.
Preferably, 5 < A < 30 °.
Preferably, radial bars are 5-10 root, the angle between the radial bars is all equal.
Preferably, radial bars are 8.
Preferably, the length on the bottom edge of isosceles triangle is 0.02-0.03 times for rising bore.
Preferably, correction factor e can be increased to data when the angle that tedge and horizontal plane are formed is B
It is modified, i.e.,
e*(Y/J)= d-a*sin(A)3-b*sin(A)2-c* sin(A);e=1/sin(B)f, wherein 0.09 < d < 0.11,
It is preferred that d=0.10.
40 ° < A < 90 °, preferably 70-90 °.
Preferably, along the flow direction (i.e. Fig. 4,7 short transverse) of fluid in tedge 3, setting in tedge 3
Multiple constant-current stabilizers 4, from the entrance of tedge to the outlet of tedge, the distance between adjacent constant-current stabilizer is shorter and shorter.If
The distance that distance rises tube inlet is H, and the distance between adjacent constant-current stabilizer is S, S=F1(H), i.e. S is using height H as variable
Function, S ' is the first order derivative of S, meet following require:
S’<0;
Main cause is that carrier's liquid is understood in uphill process because of the steam in tedge, in uphill process, on
Riser is constantly heated, and causes the steam in biphase gas and liquid flow more and more, because the vapour phase in stream-liquid two-phase flow is more and more,
Exchange capability of heat in tedge can increase with vapour phase and weaken relatively, and vibration and its noise also can be continuous with vapour phase increase
Increase.Therefore the distance between the adjacent constant-current stabilizer for needing to be arranged is shorter and shorter.
In addition, exporting to condensation this section of collector, because the space of this section becomes larger suddenly, the variation in space from tedge
It will lead to quickly flowing upwards out and assemble for gas, therefore spatial variations will lead to the vapour phase (vapour group) of aggregation from tedge position
Into condensation collector, due to gas (vapour) liquid density contrast, air mass leaves adapter tube position and will move rapidly upward, and air mass original space bit
It sets and the liquid of wall surface is pushed away by air mass while will also spring back and hit wall surface rapidly, form impingement phenomenon.Gas (vapour) liquid phase is more not
Continuously, air mass aggregation is bigger, and water hammer energy is bigger.Impingement phenomenon will cause biggish noise vibration and mechanical shock, to equipment
It damages.Therefore in order to avoid the generation of this phenomenon, the distance between adjacent constant-current stabilizer being arranged at this time is shorter and shorter,
To constantly separate gas phase and liquid phase in fluid delivery process, to reduce vibration and noise to the full extent.
It is found through experiments that, by above-mentioned setting, can both reduce vibration and noise to the full extent, while can mention
High heat transfer effect.
Further preferably, from the entrance of tedge 3 to the outlet of tedge 3, the distance between adjacent constant-current stabilizer is more next
Shorter amplitude is continuously increased.That is S " is the second derivative of S, meets following require:
S”>0;
It is found through experiments that, by being improved simultaneously so set, 9% or so vibration and noise can be further decreased
7% or so heat transfer effect.
Preferably, the length of each constant-current stabilizer 4 remains unchanged.
Preferably, other than the distance between adjacent constant-current stabilizer 4, constant-current stabilizer others parameter (such as length,
Caliber etc.) it remains unchanged.
Preferably, along the short transverse of tedge 3, the multiple constant-current stabilizers 4 of setting in tedge 3, from tedge 3
Entrance is to the outlet of tedge 3, the height (radial bars i.e. where fin tip vertex distance fin of the fin of constant-current stabilizer 4
Distance) it is increasingly longer.I.e. the fin height of constant-current stabilizer is C, C=F2(H), C ' is the first order derivative of C, meets following require:
C’>0;
Further preferably, it is increasingly grown from the entrance of tedge to the outlet of tedge, the fin height of constant-current stabilizer
Amplitude is continuously increased.That is C " is the second derivative of C, meets following require:
C”>0;
The variation of the distance between for example adjacent constant-current stabilizer of specific reason is identical.
Preferably, the distance between adjacent constant-current stabilizer remains unchanged.
Preferably, the length in addition to constant-current stabilizer is outside one's consideration, constant-current stabilizer others parameter (such as adjacent spacing, caliber
Deng) remain unchanged.
Preferably, along the short transverse of tedge 3, the multiple constant-current stabilizers of setting in tedge 3, from tedge 3
Entrance to the outlet of tedge 3, fin distribution density in different constant-current stabilizers 4 it is increasing.That is the fin of constant-current stabilizer
Distribution density is M, M=F3(H), M ' is the first order derivative of M, meets following require:
M’>0;
Preferably, from the entrance of tedge to the outlet of tedge, the smaller and smaller width of the pipe diameter of constant-current stabilizer
Degree is continuously increased.I.e.
M " is the second derivative of D, meets following require:
M ”>0。
The variation of the distance between for example adjacent constant-current stabilizer of specific reason is identical.
Preferably, the length of constant-current stabilizer and the distance of adjacent constant-current stabilizer remain unchanged.
Preferably, other than the pipe diameter of constant-current stabilizer, constant-current stabilizer others parameter (such as it is length, adjacent steady
The distance between stream device etc.) it remains unchanged.
The distance between adjacent constant-current stabilizer is S, and the internal diameter of tedge is W, and wherein the interval S of constant-current stabilizer is adjacent steady
Flow adjacent the distance between the radial bars central axis of device.
34mm<W<58mm;
50mm<S<80mm。
Preferably, rising length of tube L between 3000-5500mm.Further preferably, between 3500-4500mm.
Further preferably, 40mm < W < 50mm;
55mm<S<60mm。
Preferably, S is greater than 1.4 times of the height of fin.
It is preferred that the height of the fin is the average value of two maximum fin heights in adjacent radial bars.I.e. first
In radial bars in the maximum height of fin and the second radial bars the maximum height of fin weighted average.
For parameters such as other parameters, such as tube wall, shell wall thickness according to normal standard setting.
Although the present invention has been disclosed in the preferred embodiments as above, present invention is not limited to this.Any art technology
Personnel can make various changes or modifications, therefore protection scope of the present invention is answered without departing from the spirit and scope of the present invention
When being defined by the scope defined by the claims..