CN108331791A - A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake - Google Patents

A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake Download PDF

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Publication number
CN108331791A
CN108331791A CN201810108571.5A CN201810108571A CN108331791A CN 108331791 A CN108331791 A CN 108331791A CN 201810108571 A CN201810108571 A CN 201810108571A CN 108331791 A CN108331791 A CN 108331791A
Authority
CN
China
Prior art keywords
valve
oil cylinder
oil
brake release
switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810108571.5A
Other languages
Chinese (zh)
Inventor
徐家祥
孙光英
乔依男
任西刚
翟相国
许利利
白迎春
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Heli Co Ltd
Original Assignee
Anhui Heli Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Heli Co Ltd filed Critical Anhui Heli Co Ltd
Priority to CN201810108571.5A priority Critical patent/CN108331791A/en
Publication of CN108331791A publication Critical patent/CN108331791A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/07509Braking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • F15B20/002Electrical failure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08Servomotor systems incorporating electrically operated control means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means

Abstract

The present invention provides a kind of hydraulic system released without decompression valve type fork-lift truck stopping brake, the hydraulic oil in hydraulic oil container is imported through check valve in brake release oil cylinder including gear pump, the outlet end of the check valve is connect with the oil inlet of accumulator, low tension switch and two-bit triplet solenoid directional control valve respectively by four-way valve, and the actuator port of the two-bit triplet solenoid directional control valve is connect with alarm for high voltage switch, brake release oil cylinder respectively by third triple valve;The oil return opening of the two-bit triplet solenoid directional control valve is connect with overflow valve, hydraulic oil container respectively by the second triple valve.When driving, the releasing power that brake release oil cylinder is provided by accumulator, without pressure reducing valve is arranged;And gear pump only needs the situation in accumulator energy deficiency just to work, and overflow valve just understands gap sex work in the case where electric control system is delayed failure, therefore the hydraulic system of the present invention can reduce negative brake release energy loss, and has higher reliability.

Description

A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake
Technical field
The invention belongs to fork truck technical fields, and in particular to a kind of hydraulic pressure system released without decompression valve type fork-lift truck stopping brake System.
Background technology
Because negative braking can realize self-stopping advantage when vehicle parking, the application on fork truck is more and more wider at present It is general, and need to carry out negative brake release in driving for carrying out the braking system of vehicle parking using negative braking, and negative braking The working range for releasing required pressure relief is relatively narrow, and required flow is smaller.So generally using gear pump by fuel tank In hydraulic oil brake release oil cylinder supplied by check valve, pressure reducing valve carry out brake release, and fallen using overflow valve overflow more Remaining system hydraulic oil.Since in entire driving conditions, gear pump needs to work always, overflow valve also needs to work long hours Overflow situation just can guarantee that the brake release oil cylinder being connect with pressure reducing valve is in releasing state always.Cause energy loss larger, Hydraulic System Fever is also larger.
Invention content
The object of the present invention is to provide a kind of hydraulic systems released without decompression valve type fork-lift truck stopping brake, have lower Energy loss simultaneously has higher reliability.
To realize above-mentioned function, present invention employs following technical schemes:
A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake, including gear pump pass through the hydraulic oil in hydraulic oil container Check valve imports in brake release oil cylinder, the outlet end of the check valve by four-way valve respectively with accumulator, low tension switch and The oil inlet of two-bit triplet solenoid directional control valve connects, and the actuator port of the two-bit triplet solenoid directional control valve passes through third triple valve It is connect respectively with alarm for high voltage switch, brake release oil cylinder;The oil return opening of the two-bit triplet solenoid directional control valve passes through the two or three Port valve is connect with overflow valve, hydraulic oil container respectively.
Further scheme, the gear pump are connected with motor, and the oil outlet of the gear pump is distinguished by the first triple valve It is connect with check valve and overflow valve.
Further scheme, the low tension switch are open type pressure switch, and the setting pressure ratio of the low tension switch is braked Release the high 0.5MPa of minimum pressure relief of oil cylinder;The alarm for high voltage switch is closed type pressure switch, alarm for high voltage switch Setting pressure be equal to brake release oil cylinder highest pressure relief.
The oil pressure relief of the overflow valve is lower 0.5MPa than the highest pressure relief of brake release oil cylinder.
Further include electric control system, the input terminal of the electric control system is opened with low tension switch, alarm for high voltage respectively The output end of powered-down connection, electric control system is electrically connected with motor, alarm respectively.
In entire driving conditions, the releasing power of brake release oil cylinder is provided by accumulator, without in brake release Pressure reducing valve is set before oil cylinder;And gear pump only needs the situation in accumulator energy deficiency just to work, and overflow valve is in electricity It is also idle under gas control system health, only just understands intermittence in the case where electric control system is delayed failure Just understand continuous work in the case that work or electric-control system are entirely ineffective.So the hydraulic system of the present invention can reduce negative system It is dynamic to release energy loss, and there is higher reliability.
This hydraulic system is mechanical-electrical-hydraulic integration design, acquires and receives by the electric control system carried on fork truck The fuel injection pressure signal on oil circuit detected by low tension switch and alarm for high voltage switch, then controls the working condition of motor, to The reliability of brake release system is improved on the basis of energy-efficient.
Description of the drawings
Fig. 1 is the hydraulic schematic diagram of the present invention;
In figure:1- hydraulic oil containers, 2- motors, 3- gear pumps, the first triple valves of 4-, 5- check valves, 6- four-way valves, 7- accumulators, 8- low tension switches, the second triple valves of 9-, 10- two-bit triplets solenoid directional control valve, 11- alarm for high voltage switch, 12- thirds triple valve, 13- brake releases oil cylinder, 14- overflow valves.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings:
As shown in Figure 1, a kind of hydraulic system released without decompression valve type fork-lift truck stopping brake, including gear pump 3 is by hydraulic oil container 1 In hydraulic oil imported in brake release oil cylinder 13 through check valve 5, the outlet end of the check valve 5 by four-way valve 6 respectively with Accumulator 7, low tension switch 8 are connected with the oil inlet of two-bit triplet solenoid directional control valve 10, the two-bit triplet solenoid directional control valve 10 Actuator port connect respectively with alarm for high voltage switch 11, brake release oil cylinder 13 by third triple valve 12;Described two three The oil return opening of electric change valve 10 is connect with overflow valve 14, hydraulic oil container 1 respectively by the second triple valve 9.
Further scheme, the gear pump 3 are connected with motor 2, and the oil outlet of the gear pump 3 passes through the first triple valve 4 It is connect respectively with check valve 5 and overflow valve 14.
Further scheme, the low tension switch 8 are open type pressure switch, the setting pressure ratio system of the low tension switch 8 The dynamic high 0.5MPa of minimum pressure relief for releasing oil cylinder 13;The alarm for high voltage switch 11 is closed type pressure switch, the height Press the highest pressure relief that the setting pressure of alarm switch 11 is equal to brake release oil cylinder 13 low.
The oil pressure relief of the overflow valve 14 is lower 0.5MPa than the highest pressure relief of brake release oil cylinder 13.
Further include electric control system, the input terminal of the electric control system is opened with low tension switch 8, alarm for high voltage respectively 11 electrical connections are closed, the output end of electric control system is electrically connected with motor 2, alarm respectively.
Mesolow switch of the present invention is open type pressure switch, i.e., when pressure sets pressure less than it in oil circuit, low pressure Switch is open circuit, i.e., it is located at S1 working positions;It is access to be then closed when pressure sets pressure higher than it in oil circuit, that is, is located at S2 Working position.The wherein high 0.5MPa of minimum pressure relief of the setting pressure ratio brake release oil cylinder 13 of low tension switch.
The alarm for high voltage switch is closed type pressure switch, i.e., is logical when pressure sets pressure less than it in oil circuit Road is located at S3 working positions;When in oil circuit pressure higher than when set pressure to open a way, i.e., positioned at S4 working positions.Alarm for high voltage is opened The setting pressure of pass is equal to the highest pressure relief of brake release oil cylinder 13.
There are two working positions for the two-bit triplet solenoid directional control valve, when the electromagnet of solenoid valve obtains electric, work in such as figure Shown in it is the next, at this point, B mouthful of its oil inlet and C mouthfuls of unicom of actuator port, the disconnection of oil return inlet T mouth;When electromagnet dead electricity, Work in it is upper as shown in Figure 1, at this time actuator port C mouthful with oil return inlet T mouth unicom, B mouthfuls of oil inlet disconnects.
The operation principle of the present invention:
When vehicle is in dead ship condition, the electromagnet of two-bit triplet solenoid directional control valve 10 is in power failure state, brake release oil cylinder 13 working chamber is connected to by the second triple valve 12, the C mouths of two-bit triplet solenoid directional control valve 10, T mouthfuls and third triple valve 9 Hydraulic oil container 1, brake release oil cylinder 12 resets under spring force is in parking brake condition.
After vehicle launch, press Parking braking release button, the electromagnet of two-bit triplet solenoid directional control valve 10 obtain it is electric, this When vehicle electric control system detection low tension switch 8 operating position.If low tension switch 8 works in normal pressure working position S2 illustrates that the pressure oil of the storage in accumulator 7 is used directly for Parking braking release, then the electricity for driving gear pump 3 to work Machine 2 does not start, and the hydraulic oil in accumulator 7 passes through second by four-way valve 6, the B mouths of two-bit triplet solenoid directional control valve 10 and C mouthfuls Triple valve 12 enters brake release oil cylinder 13, and the rodless cavity pressure in brake release oil cylinder 13, which rises, pushes piston overpowers spring Power, piston rod stretch out, Parking braking release;If low tension switch 8 works in low pressure alarming position S1, electric control system if, starts Motor 2 drives gear pump 3 to work, and sends out filling liquid alarming sound by vehicle buzzer, and gear pump 3 starts fuel feeding, and hydraulic oil is logical Cross the first triple valve 4, check valve 5, four-way valve 6, the one of the oil outlet of four-way valve 6 gives that 7 filling liquid of accumulator, another by two Into brake release oil cylinder 13, pressure is begun to ramp up in accumulator 7 at this time, is passed through for B mouths of position three-way solenoid valve 10 and C mouthfuls Electric control system control delay motor 2 works after 3S, and motor 2 is shut down, and filling liquid caution sound stops.It is maintained at this time by accumulator 7 The brake release pressure of brake release oil cylinder 13.
In fork truck driving process, when 8 connecting line of low tension switch breaks down and disconnects, filling liquid caution sound will for a long time Lasting to occur, motor 2 will persistently drive gear pump 3 to work, gear pump 3 for hydraulic oil by the first triple valve 4, check valve 5, Four-way valve 6, the B mouths of two-bit triplet solenoid directional control valve 10 and C mouthfuls, directly drive brake release oil cylinder 13, and extra fluid passes through One triple valve 4, overflow valve 14,9 oil return of the second triple valve to hydraulic oil container 1.Because overflow valve 14 is provided with, to avoid braking Oil cylinder 12 is released to damage because of hypertonia.When filling liquid caution sound long lasting for, it is necessary to vehicle carry out maintenance and inspection.
When the spool jam failure of vehicle overflow valve 14 and 8 connecting line of low tension switch occur disconnecting failure, motor 2 will be held It is continuous that gear pump 3 is driven to work, gear pump 3 pass through the first triple valve 4, check valve 5, four-way valve 6, two-bit triplet electricity for hydraulic oil The B mouths of magnetic reversal valve 10 and C mouthfuls, directly drive brake release oil cylinder 13, and hydraulic system pressure persistently rises, when pressure rise extremely When the setting pressure of alarm for high voltage switch 11, alarm for high voltage switch 11 switches to S4 by working position S3, and electric control system receives After the persistent signal of alarm for high voltage switch 11, continuously decreases speed and close motor 2 immediately, send out caution sound, braking is avoided to solve Except oil cylinder 13 is damaged because of high pressure.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention It encloses and is defined, under the premise of not departing from design spirit of the present invention, technical side of the those of ordinary skill in the art to the present invention The various modifications and improvement that case is made should all be fallen into the protection domain of claims of the present invention determination.

Claims (5)

1. a kind of hydraulic system released without decompression valve type fork-lift truck stopping brake, including gear pump(3)By hydraulic oil container(1)In Hydraulic oil is through check valve(5)Import brake release oil cylinder(13)In, it is characterised in that:The check valve(5)Outlet end pass through Four-way valve(6)Respectively with accumulator(7), low tension switch(8)With two-bit triplet solenoid directional control valve(10)Oil inlet connection, it is described Two-bit triplet solenoid directional control valve(10)Actuator port pass through third triple valve(12)It is switched respectively with alarm for high voltage(11), braking Release oil cylinder(13)Connection;The two-bit triplet solenoid directional control valve(10)Oil return opening pass through the second triple valve(9)Respectively with overflow Flow valve(14), hydraulic oil container(1)Connection.
2. hydraulic system according to claim 1, it is characterised in that:The gear pump(3)It is connected with motor(2), described Gear pump(3)Oil outlet pass through the first triple valve(4)Respectively with check valve(5)And overflow valve(14)Connection.
3. hydraulic system according to claim 1, it is characterised in that:The low tension switch(8)For open type pressure switch, The low tension switch(8)Setting pressure ratio brake release oil cylinder(13)The high 0.5MPa of minimum pressure relief;The high pressure report Alert switch(11)For closed type pressure switch, the alarm for high voltage switch(11)Setting pressure be equal to brake release oil cylinder(13) Highest pressure relief.
4. hydraulic system according to claim 1, it is characterised in that:The overflow valve(14)Oil pressure relief than braking solve Except oil cylinder(13)The low 0.5MPa of highest pressure relief.
5. hydraulic system according to claim 2, it is characterised in that:Further include electric control system, the electrical control The input terminal of system respectively with low tension switch(8), alarm for high voltage switch(11)Electrical connection, the output end difference of electric control system With motor(2), alarm electrical connection.
CN201810108571.5A 2018-02-02 2018-02-02 A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake Pending CN108331791A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810108571.5A CN108331791A (en) 2018-02-02 2018-02-02 A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810108571.5A CN108331791A (en) 2018-02-02 2018-02-02 A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake

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CN108331791A true CN108331791A (en) 2018-07-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109809332A (en) * 2019-02-12 2019-05-28 安徽合力股份有限公司 A kind of brake system of forklift
CN110388341A (en) * 2019-07-22 2019-10-29 深圳东风汽车有限公司 The control method that the solenoid valve of hydraulic system commutates without clamping stagnation
CN112648363A (en) * 2020-12-14 2021-04-13 合升智能技术(无锡)有限公司 Electric control automatic gear shifting hydraulic system of commercial vehicle gearbox
CN114906111A (en) * 2022-06-09 2022-08-16 广西柳工机械股份有限公司 Parking brake control system, control method thereof and loader

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* Cited by examiner, † Cited by third party
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JPH1199845A (en) * 1997-09-29 1999-04-13 Nissan Diesel Motor Co Ltd Accumulator energy regenerating device for vehicle
JPH11115538A (en) * 1997-10-14 1999-04-27 Nissan Diesel Motor Co Ltd Brake device for accumulator hybrid vehicle
CN201633718U (en) * 2010-04-02 2010-11-17 安徽合力股份有限公司 Heavily-loaded forklift parking brake system
CN205524213U (en) * 2016-02-17 2016-08-31 柳州柳工叉车有限公司 Single loop fork truck hydraulic braking system
CN107021437A (en) * 2017-05-16 2017-08-08 安徽合力股份有限公司 Forklift hydraulic system with brake release hydraulic pressure subsystem
CN207961092U (en) * 2018-02-02 2018-10-12 安徽合力股份有限公司 A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1199845A (en) * 1997-09-29 1999-04-13 Nissan Diesel Motor Co Ltd Accumulator energy regenerating device for vehicle
JPH11115538A (en) * 1997-10-14 1999-04-27 Nissan Diesel Motor Co Ltd Brake device for accumulator hybrid vehicle
CN201633718U (en) * 2010-04-02 2010-11-17 安徽合力股份有限公司 Heavily-loaded forklift parking brake system
CN205524213U (en) * 2016-02-17 2016-08-31 柳州柳工叉车有限公司 Single loop fork truck hydraulic braking system
CN107021437A (en) * 2017-05-16 2017-08-08 安徽合力股份有限公司 Forklift hydraulic system with brake release hydraulic pressure subsystem
CN207961092U (en) * 2018-02-02 2018-10-12 安徽合力股份有限公司 A kind of hydraulic system released without decompression valve type fork-lift truck stopping brake

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109809332A (en) * 2019-02-12 2019-05-28 安徽合力股份有限公司 A kind of brake system of forklift
CN109809332B (en) * 2019-02-12 2023-09-15 安徽合力股份有限公司 Fork truck braking system
CN110388341A (en) * 2019-07-22 2019-10-29 深圳东风汽车有限公司 The control method that the solenoid valve of hydraulic system commutates without clamping stagnation
CN112648363A (en) * 2020-12-14 2021-04-13 合升智能技术(无锡)有限公司 Electric control automatic gear shifting hydraulic system of commercial vehicle gearbox
CN114906111A (en) * 2022-06-09 2022-08-16 广西柳工机械股份有限公司 Parking brake control system, control method thereof and loader

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