CN108330317A - A kind of high-performance copper ferrophosphor(us) and preparation method thereof - Google Patents

A kind of high-performance copper ferrophosphor(us) and preparation method thereof Download PDF

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CN108330317A
CN108330317A CN201810466995.9A CN201810466995A CN108330317A CN 108330317 A CN108330317 A CN 108330317A CN 201810466995 A CN201810466995 A CN 201810466995A CN 108330317 A CN108330317 A CN 108330317A
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iron
copper
powder
performance copper
phosphorus alloy
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刘建伟
韩力涛
马贤锋
晏梓翔
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Changchun Institute of Applied Chemistry of CAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder

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Abstract

本发明提供了一种高性能铜铁磷合金,所述高性能铜铁磷合金的成分为:1~1.15wt%的Fe;0.01~0.04wt%的P;余量为Cu及不可避免的杂质;所述高性能铜铁磷合金的晶粒尺寸≤30nm。本发明提供了一种高性能铜铁磷合金的制备方法,包括:将铜粉、铁粉和磷粉进行球磨,得到纳米铜铁磷合金粉末;将所述纳米铜铁磷合金粉末进行冷压成型,得到坯体;将所述坯体在压力下烧结,得到高性能铜铁磷合金。本发明提供的高性能铜铁磷合金具有纳米结构,能够产生细晶强化,本发明提供的高性能铜铁磷合金同时具有良好的拉伸强度以及电导率。实验结果表明,本发明提供的高性能铜铁磷合金的强度≥600MPa,电导率≥80%IACS。The invention provides a high-performance copper-iron-phosphorus alloy. The composition of the high-performance copper-iron-phosphorus alloy is: 1-1.15wt% Fe; 0.01-0.04wt% P; the balance is Cu and unavoidable impurities ; The grain size of the high-performance copper-iron-phosphorus alloy is ≤30nm. The invention provides a method for preparing a high-performance copper-iron-phosphorus alloy, comprising: ball milling copper powder, iron powder and phosphorus powder to obtain nano-copper-iron-phosphorus alloy powder; cold-pressing the nano-copper-iron-phosphorus alloy powder molding to obtain a green body; and sintering the green body under pressure to obtain a high-performance copper-iron-phosphorus alloy. The high-performance copper-iron-phosphorus alloy provided by the invention has a nanostructure and can produce fine-grain strengthening. The high-performance copper-iron-phosphorus alloy provided by the invention has good tensile strength and electrical conductivity at the same time. Experimental results show that the strength of the high-performance copper-iron-phosphorus alloy provided by the invention is ≥600 MPa, and the electrical conductivity is ≥80% IACS.

Description

一种高性能铜铁磷合金及其制备方法A kind of high-performance copper-iron-phosphorus alloy and preparation method thereof

技术领域technical field

本发明涉及合金技术领域,尤其涉及一种高性能铜铁磷合金及其制备方法。The invention relates to the field of alloy technology, in particular to a high-performance copper-iron-phosphorus alloy and a preparation method thereof.

背景技术Background technique

Cu-Fe-P系合金在集成电路引线框架材料方面用量最大,占65%以上。Cu-Fe-P系合金按性能特点可以分为两大类:第一种为高导电类合金,由99%以上的铜元素组成,沉淀硬化的金属间化合物为Fe2P。该类合金性能一般为电导率(80~90)%IACS,抗拉强度在400MPa以下,典型的代表合金为KFC,合金成分为(质量分数,%)Cu-0.1~0.15Fe-0.03P。第二种为中导电中强度类合金,该类合金的典型代表是C194,其合金成分为(质量分数,%)Cu-2.3Fe-Zn-0.03P,析出强化的弥散相为金属间化合物Fe2P和单质Fe,该类合金的电导率可超过60%IACS,抗拉强度在500~600MPa范围内。Cu-Fe-P alloys are used in the largest amount in integrated circuit lead frame materials, accounting for more than 65%. Cu-Fe-P alloys can be divided into two categories according to their performance characteristics: the first is high-conductivity alloys, which are composed of more than 99% copper elements, and the precipitation hardening intermetallic compound is Fe 2 P. The properties of this type of alloy are generally electrical conductivity (80-90)% IACS, tensile strength below 400MPa, a typical representative alloy is KFC, and the alloy composition is (mass fraction, %) Cu-0.1-0.15Fe-0.03P. The second type is medium-conductivity and medium-strength alloys. The typical representative of this type of alloy is C194. Its alloy composition is (mass fraction, %) Cu-2.3Fe-Zn-0.03P, and the dispersed phase of precipitation strengthening is intermetallic compound Fe. 2 P and elemental Fe, the electrical conductivity of this type of alloy can exceed 60% IACS, and the tensile strength is in the range of 500-600MPa.

引线框架在集成电路内部起着支撑芯片、连接电路和散热的作用,为保证集成电路的可靠性和耐久性,对高性能铜铁磷合金引线材料有了更高的要求,如何同时实现高强度(600MPa以上)与高电导(80%IACS以上)成了急需解决的问题。目前获得高强高导高性能铜铁磷合金的途径有:一是引入更多微量合金元素,如Zn、Sn、Mg等,实现固溶强化;二是形变强化,通过对铜合金进行冷塑性变形从而提高其强度、硬度。The lead frame plays the role of supporting the chip, connecting the circuit and dissipating heat inside the integrated circuit. In order to ensure the reliability and durability of the integrated circuit, there are higher requirements for high-performance copper-iron-phosphorus alloy lead materials. How to achieve high strength at the same time (above 600MPa) and high conductivity (above 80% IACS) have become urgent problems to be solved. At present, there are two ways to obtain high-strength, high-conductivity and high-performance copper-iron-phosphorus alloys: one is to introduce more trace alloy elements, such as Zn, Sn, Mg, etc., to achieve solid solution strengthening; the other is deformation strengthening, through cold plastic deformation of copper alloys Thereby improving its strength and hardness.

添加更多微量合金元素能够适当提高合金强度,但同时也存在很多问题,按照合金化理论,合金化的程度越高,合金的强度就越高,但是电导率较低;如果电导率升高,强度则降低,因此,很难同时满足达到80%IACS以上的电导率而且兼备600MPa以上强度的要求。并且,目前对于第四以及第四以上组元添加种类及其在合金中的存在形式和作用研究的很不充分。Adding more trace alloying elements can properly increase the strength of the alloy, but at the same time there are many problems. According to the alloying theory, the higher the degree of alloying, the higher the strength of the alloy, but the electrical conductivity is lower; if the electrical conductivity increases, The strength is lowered, so it is difficult to meet the requirements of an electrical conductivity of 80% IACS or higher and a strength of 600 MPa or higher at the same time. Moreover, there is currently insufficient research on the types of addition of the fourth and above components and their existence forms and functions in the alloy.

形变强化是铜合金常见的强化手段之一,通过对铜合金进行冷塑性变形从而提高其强度和硬度。根据Taylor位错硬化理论,金属发生塑性变形的主要方式为位错运动。冷变形使合金内部产生大量的位错增值,并在运动过程中彼此交截,形成割接,阻碍位错的运动,使位错的可动性减小。许多位错交互作用后,缠结在一起形成位错塞积,使位错的运动变得十分困难,从而提高Cu合金的强度。但是,由于Cu-Fe-P合金在室温变形时,会发生动态回复与动态再结晶,尽管在初始阶段位错增加较快,但是继续变形过程中位错密度不会明显增加,固合金的形变强化效果有限,一般与固溶强化和析出强化共同使用。而且,由于制备Cu-Fe-P合金的方法仍然是传统的熔炼和铸造设备,如何解决其在非真空熔铸条件下易氧化和如何改善合金的二次加工性能(如冲裁、蚀刻、焊接、抗氧化等)仍然是本领域的技术难题。Deformation strengthening is one of the common strengthening methods for copper alloys. The strength and hardness of copper alloys are improved by cold plastic deformation. According to Taylor's dislocation hardening theory, the main mode of plastic deformation of metals is dislocation movement. The cold deformation causes a large number of dislocations to increase in the alloy, and they intersect each other during the movement to form cutovers, which hinder the movement of dislocations and reduce the mobility of dislocations. After interacting with each other, many dislocations are entangled together to form dislocation accumulation, which makes the movement of dislocations very difficult, thereby improving the strength of Cu alloy. However, since the Cu-Fe-P alloy undergoes dynamic recovery and dynamic recrystallization when it is deformed at room temperature, although the dislocations increase rapidly in the initial stage, the dislocation density will not increase significantly during the continuous deformation process, and the deformation of the solid alloy The strengthening effect is limited, and it is generally used together with solid solution strengthening and precipitation strengthening. And, because the method for preparing Cu-Fe-P alloy is still traditional smelting and casting equipment, how to solve its easy oxidation under non-vacuum melting and casting conditions and how to improve the secondary processing performance of the alloy (such as punching, etching, welding, Anti-oxidation, etc.) is still a technical problem in this field.

因此,如何获得一种同时具有高强度和高导电的高性能铜铁磷合金成为本领域技术人员亟待解决的问题。Therefore, how to obtain a high-performance copper-iron-phosphorus alloy with both high strength and high conductivity has become an urgent problem to be solved by those skilled in the art.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种高性能铜铁磷合金及其制备方法,本发明提供的方法制备得到的高性能铜铁磷合金同时具有高强度和高导电率。In view of this, the object of the present invention is to provide a high-performance copper-iron-phosphorus alloy and a preparation method thereof. The high-performance copper-iron-phosphorus alloy prepared by the method provided by the present invention has both high strength and high electrical conductivity.

本发明提供了一种高性能铜铁磷合金,所述高性能铜铁磷合金的成分为:The invention provides a high-performance copper-iron-phosphorus alloy. The composition of the high-performance copper-iron-phosphorus alloy is:

1~1.15wt%的Fe;1~1.15wt% Fe;

0.01~0.04wt%的P;0.01-0.04wt% P;

余量为Cu及不可避免的杂质;The balance is Cu and unavoidable impurities;

所述高性能铜铁磷合金的晶粒尺寸≤30nm。The grain size of the high-performance copper-iron-phosphorus alloy is ≤30nm.

优选的,所述高性能铜铁磷合金的晶粒尺寸为15~30nm。Preferably, the grain size of the high-performance copper-iron-phosphorus alloy is 15-30 nm.

优选的,所述高性能铜铁磷合金的拉伸强度≥600MPa,所述高性能铜铁磷合金的电导率≥80%IACS。Preferably, the tensile strength of the high-performance copper-iron-phosphorus alloy is ≥600 MPa, and the electrical conductivity of the high-performance copper-iron-phosphorus alloy is ≥80% IACS.

本发明提供了一种上述技术方案所述的高性能铜铁磷合金的制备方法,包括:The invention provides a method for preparing the high-performance copper-iron-phosphorus alloy described in the above technical solution, comprising:

将铜粉、铁粉和磷粉进行球磨,得到纳米铜铁磷合金粉末;Ball milling copper powder, iron powder and phosphorus powder to obtain nano-copper-iron-phosphorus alloy powder;

将所述纳米铜铁磷合金粉末进行冷压成型,得到坯体;cold pressing the nano-copper-iron-phosphorus alloy powder to obtain a green body;

将所述坯体在压力下烧结,得到高性能铜铁磷合金。The green body is sintered under pressure to obtain a high-performance copper-iron-phosphorus alloy.

优选的,所述纳米铜铁磷合金粉末的粒度为5~15nm。Preferably, the particle size of the nano-copper-iron-phosphorus alloy powder is 5-15 nm.

优选的,所述球磨过程中的球料比为(10~20):4;Preferably, the ball-to-material ratio in the ball milling process is (10~20):4;

所述球磨的转速为1000~1100转/分;The rotating speed of the ball mill is 1000~1100 rpm;

所述球磨的时间为3~6小时。The time of the ball milling is 3-6 hours.

优选的,所述冷压成型的压力为100~500MPa;Preferably, the pressure of the cold press forming is 100-500MPa;

所述冷压成型的保压时间为1~6min。The holding time of the cold pressing is 1-6 minutes.

优选的,所述烧结在保护性气氛下进行。Preferably, the sintering is performed under a protective atmosphere.

优选的,所述烧结的温度为500~700℃;所述烧结的时间为2~10min。Preferably, the sintering temperature is 500-700° C.; the sintering time is 2-10 minutes.

优选的,所述在压力下烧结的压力为100~200T。Preferably, the pressure of the sintering under pressure is 100-200T.

与现有技术相比,本发明以铜粉、铁粉和磷粉为原料,利用高能球磨和压力辅助活化烧结方法,制备出具有纳米结构的高强度、高导电的高性能铜铁磷合金。金属材料的性能指标会随着晶粒细化程度的提高而提高,细晶强化的本质是增加晶界有效阻碍位错的运动,因为晶界上的原子排列紊乱,杂质富集,晶体的缺陷密度很大,且晶界两侧的晶粒位向也不同,这些因素阻碍了位错从一个晶粒向另一个晶粒运动,晶粒越细,晶界总体积就越大,对位错的阻力也越大,材料的强度就越高。晶体尺寸减小,合金强度提高,由于晶粒细化仅使晶体界面增多,引起的晶格畸变小,对导电率的影响不大。细化晶粒可以在提高材料强度的同时提高材料的导电性。本发明通过高能球磨和原位活化烧结技术,获得了具有超细纳米结构的高性能铜铁磷合金。Compared with the prior art, the present invention uses copper powder, iron powder and phosphorus powder as raw materials, and utilizes high-energy ball milling and pressure-assisted activation sintering methods to prepare a high-strength, high-conductivity high-performance copper-iron-phosphorus alloy with a nanostructure. The performance index of metal materials will increase with the increase of grain refinement. The essence of fine grain strengthening is to increase the grain boundary to effectively hinder the movement of dislocations, because the arrangement of atoms on the grain boundary is disordered, impurities are enriched, and crystal defects The density is very high, and the grain orientation on both sides of the grain boundary is also different. These factors hinder the movement of dislocations from one grain to another. The finer the grain, the larger the total volume of the grain boundary. The greater the resistance, the higher the strength of the material. The crystal size decreases and the strength of the alloy increases. Since the grain refinement only increases the crystal interface, the lattice distortion caused is small and has little effect on the electrical conductivity. Refining the grains can improve the electrical conductivity of the material while increasing the strength of the material. The invention obtains high-performance copper-iron-phosphorus alloy with ultrafine nanostructure through high-energy ball milling and in-situ activation sintering technology.

具体实施方式Detailed ways

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员经改进或润饰的所有其它实例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other examples improved or modified by those skilled in the art belong to the protection scope of the present invention.

本发明提供了一种高性能铜铁磷合金,成分为:The invention provides a high-performance copper-iron-phosphorus alloy, the composition of which is:

1~1.15wt%的Fe;1~1.15wt% Fe;

0.01~0.04wt%的P;0.01-0.04wt% P;

余量为Cu及不可避免的杂质。The balance is Cu and unavoidable impurities.

在本发明中,所述Fe的质量含量优选为1~1.1%;所述P的质量含量优选为0.02~0.03%;所述不可避免的杂质的质量含量优选≤0.005%。In the present invention, the mass content of the Fe is preferably 1-1.1%; the mass content of the P is preferably 0.02-0.03%; the mass content of the inevitable impurities is preferably ≤0.005%.

在本发明中,所述高性能铜铁磷合金为纳米结构的铜铁磷合金。在本发明中,所述高性能铜铁磷合金的晶粒尺寸优选≤30nm,更优选为15~30nm。In the present invention, the high-performance copper-iron-phosphorus alloy is a nanostructured copper-iron-phosphorus alloy. In the present invention, the grain size of the high-performance copper-iron-phosphorus alloy is preferably ≤30 nm, more preferably 15-30 nm.

在本发明中,所述高性能铜铁磷合金的拉伸强度优选≥600MPa。在本发明中,所述高性能铜铁磷合金的电导率优选≥80%IACS。本发明提供的高性能铜铁磷合金同时具有良好的拉伸强度和电导率。In the present invention, the tensile strength of the high-performance copper-iron-phosphorus alloy is preferably ≥600 MPa. In the present invention, the electrical conductivity of the high-performance copper-iron-phosphorus alloy is preferably ≥80% IACS. The high-performance copper-iron-phosphorus alloy provided by the invention has both good tensile strength and electrical conductivity.

本发明利用球磨制粉和压力烧结技术,通过细晶强化制备得到具有纳米结构的高强高导铜铁磷合金。本发明提供了一种上述技术方案所述的高性能铜铁磷合金的制备方法,包括:The invention utilizes ball milling and pressure sintering techniques to prepare a high-strength and high-conductivity copper-iron-phosphorus alloy with a nanostructure through fine-grain strengthening. The invention provides a method for preparing the high-performance copper-iron-phosphorus alloy described in the above technical solution, comprising:

将铜粉、铁粉和磷粉进行球磨,得到纳米铜铁磷合金粉末;Ball milling copper powder, iron powder and phosphorus powder to obtain nano-copper-iron-phosphorus alloy powder;

将所述纳米铜铁磷合金粉末进行冷压成型,得到坯体;cold pressing the nano-copper-iron-phosphorus alloy powder to obtain a green body;

将所述坯体在压力下烧结,得到高性能铜铁磷合金。The green body is sintered under pressure to obtain a high-performance copper-iron-phosphorus alloy.

本发明对所述铜粉、铁粉和磷粉的种类和来源没有特殊的限制,采用本领域技术人员熟知的铜粉、铁粉和磷粉即可,可由市场购买获得。本发明对所述铜粉、铁粉和磷粉的粒度没有特殊的限制,采用本领域技术人员熟知的铜粉、铁粉和磷粉的常规粒度即可,如可采用市售的微米级的上述粉体。The present invention has no special restrictions on the types and sources of the copper powder, iron powder and phosphor powder, and the copper powder, iron powder and phosphor powder well-known to those skilled in the art can be used, which can be purchased from the market. The present invention does not have special limitation to the particle size of described copper powder, iron powder and phosphorus powder, adopts the conventional particle size of copper powder, iron powder and phosphorus powder well-known to those skilled in the art. the above powder.

在本发明中,所述铜粉、铁粉和磷粉的用量以及纯度满足上述技术方案所述的高性能铜铁磷合金中各成分的含量比例即可。In the present invention, the amount and purity of the copper powder, iron powder and phosphorus powder should meet the content ratio of each component in the high-performance copper-iron-phosphorus alloy described in the above technical solution.

在本发明中,所述球磨优选在保护性气体的存在下进行,所述保护性气体优选为惰性气体,如氩气。在本发明中,所述球磨的设备优选为球磨罐。在本发明中,所述球磨过程中的球料比优选为(10~20):4,更优选为(12~18):4,更优选为(14~16):4,最优选为15:4。在本发明中,所述球磨的转速(球磨时采用的球磨机的转速)优选为1000~1100转/分,更优选为1020~1080转/分,更优选为1040~1070转/分,更优选为1050~1060转/分。在本发明中,所述球磨的时间优选为3~6小时,更优选为4~5小时。在本发明中,所述球磨过程中优选加入防锻剂,加入防锻剂能够使球磨的更加充分,同时避免球磨过程中各种粉体的结块,使各种粉体混合的更加均匀;所述防锻剂优选为丙酮。In the present invention, the ball milling is preferably performed in the presence of a protective gas, and the protective gas is preferably an inert gas, such as argon. In the present invention, the ball milling equipment is preferably a ball milling tank. In the present invention, the ball-to-material ratio in the ball milling process is preferably (10-20):4, more preferably (12-18):4, more preferably (14-16):4, most preferably 15 :4. In the present invention, the rotational speed of the ball mill (the rotational speed of the ball mill used during ball milling) is preferably 1000 to 1100 rpm, more preferably 1020 to 1080 rpm, more preferably 1040 to 1070 rpm, more preferably It is 1050 ~ 1060 rpm. In the present invention, the ball milling time is preferably 3-6 hours, more preferably 4-5 hours. In the present invention, an anti-forging agent is preferably added during the ball milling process, and the addition of the anti-forging agent can make the ball milling more fully, and at the same time avoid the agglomeration of various powders during the ball milling process, so that the various powders can be mixed more evenly; The anti-forging agent is preferably acetone.

在本发明中,所述球磨后获得纳米铜铁磷合金粉体;所述纳米铜铁磷合金粉体的粒度优选为5~15nm,更优选为8~12nm,最优选为10nm。In the present invention, the nano-copper-iron-phosphorus alloy powder is obtained after the ball milling; the particle size of the nano-copper-iron-phosphorus alloy powder is preferably 5-15 nm, more preferably 8-12 nm, and most preferably 10 nm.

在本发明中,所述冷压成型的压力优选为100~500MPa,更优选为200~400MPa,最优选为250~350MPa。在本发明中,所述冷压成型过程中的保压时间优选为1~6min,更优选为2~5min,最优选为3~4min。In the present invention, the pressure of the cold press forming is preferably 100-500 MPa, more preferably 200-400 MPa, most preferably 250-350 MPa. In the present invention, the holding time during the cold press forming process is preferably 1-6 minutes, more preferably 2-5 minutes, and most preferably 3-4 minutes.

在本发明中,所述烧结的温度优选为500~700℃,更优选为550~650℃,最优选为580~620℃;所述烧结的时间优选为2~10min,更优选为3~8min,最优选为4~6min。本发明在500~700℃下进行2~10min的低温短时烧结为一种固相烧结,由于上述所得高性能铜铁磷合金达到了纳米级,比表面积增大,活性较高,烧结过程中扩散需要的激活能较低,缺陷及晶界的阻碍效果变弱,因此在烧结过程中各种合金粉末未出现熔融即可烧结成型,本发明采用低温烧结技术获得了具有较高致密性的合金块体,从而保证了其优异的性能。在本发明中,所述烧结过程中的压力优选为100~200T,更优选为120~180T,更优选为140~160T,最优选为150T。本发明在压力下进行烧结能够避免制备得到的高性能铜铁磷合金产生气孔或缺陷,使合金具有良好的致密性,保证合金的性能。在本发明中,所述烧结优选为保护性气氛下进行,如氩气。In the present invention, the sintering temperature is preferably 500-700°C, more preferably 550-650°C, most preferably 580-620°C; the sintering time is preferably 2-10min, more preferably 3-8min , most preferably 4 to 6 minutes. In the present invention, low-temperature short-time sintering at 500-700°C for 2-10 minutes is a kind of solid-phase sintering. Since the above-mentioned high-performance copper-iron-phosphorus alloy has reached the nanometer level, the specific surface area is increased and the activity is high. During the sintering process The activation energy required for diffusion is low, and the hindering effect of defects and grain boundaries becomes weaker. Therefore, various alloy powders can be sintered and formed without melting during the sintering process. The invention adopts low-temperature sintering technology to obtain alloys with higher density block, thus ensuring its excellent performance. In the present invention, the pressure during the sintering process is preferably 100-200T, more preferably 120-180T, more preferably 140-160T, and most preferably 150T. The sintering under pressure of the present invention can avoid pores or defects in the prepared high-performance copper-iron-phosphorus alloy, make the alloy have good compactness, and ensure the performance of the alloy. In the present invention, the sintering is preferably performed under a protective atmosphere, such as argon.

在本发明中,所述烧结的方法优选为:In the present invention, the method of said sintering is preferably:

将所述坯体在烧结温度下保温后取出放入热模具中加压,得到高性能铜铁磷合金。After the green body is kept at the sintering temperature and kept warm, it is taken out and put into a hot mold to pressurize to obtain a high-performance copper-iron-phosphorus alloy.

在本发明中,所述烧结温度与上述技术方案所述烧结的温度一致,在此不再赘述。在本发明中,所述保温的时间优选为2~6min,更优选为3~5min。在本发明中,所述热模具的温度优选与烧结温度一致,即500~700℃。在本发明中,所述加压的压力与上述技术方案所述烧结过程中的压力一致,在此不再赘述。在本发明中,所述加压的时间优选为2~3min。In the present invention, the sintering temperature is consistent with the sintering temperature described in the above technical solution, which will not be repeated here. In the present invention, the time for keeping warm is preferably 2-6 minutes, more preferably 3-5 minutes. In the present invention, the temperature of the hot mold is preferably consistent with the sintering temperature, that is, 500-700°C. In the present invention, the pressurized pressure is consistent with the pressure in the sintering process described in the above technical solution, and will not be repeated here. In the present invention, the pressurization time is preferably 2-3 minutes.

在本发明中,所述烧结完成后优选将得到的烧结产物进行抛光处理,得到高性能铜铁磷合金。In the present invention, after the sintering is completed, the obtained sintered product is preferably polished to obtain a high-performance copper-iron-phosphorus alloy.

本发明提供的方法通过高能球磨以及压力辅助活化烧结技术,获得了具有高强度、高硬度和高电导的高性能铜铁磷合金。与现有技术相比,本发明以铜粉、铁粉和磷粉为原料,利用高能球磨和压力辅助活化烧结方法,制备出具有纳米结构的高强度、高导电的高性能铜铁磷合金。晶体中的异类原子、位错和点缺陷使晶体点阵周期性遭到破坏的地方,电子波受到散射产生了阻碍作用,降低导电性。金属材料的性能指标会随着晶粒细化程度的提高而提高,强化的本质是增加晶界有效阻碍位错的运动,因为晶界上的原子排列紊乱,杂质富集,晶体的缺陷密度很大,且晶界两侧的晶粒位向也不同,这些因素阻碍了位错从一个晶粒向另一个晶粒运动,晶粒越细,晶界总体积就越大,对位错的阻力也越大,材料的强度就越高。晶体尺寸减小,合金强度提高,由于晶粒细化仅使晶体界面增多,引起的晶格畸变小,对导电率的影响不大。细化晶粒可以在提高材料强度的同时提高材料的塑性,由于晶粒细化后,材料变形时晶界处位错塞积所造成的应力集中可以得到有效缓解,推迟了裂纹的萌生,材料断裂前可以实现较大的变形量。本发明通过高能球磨和原位活化烧结技术,获得了具有超细纳米结构的高性能铜铁磷合金。The method provided by the invention obtains a high-performance copper-iron-phosphorus alloy with high strength, high hardness and high electrical conductivity through high-energy ball milling and pressure-assisted activation sintering technology. Compared with the prior art, the present invention uses copper powder, iron powder and phosphorus powder as raw materials, and utilizes high-energy ball milling and pressure-assisted activation sintering methods to prepare a high-strength, high-conductivity high-performance copper-iron-phosphorus alloy with a nanostructure. Where heterogeneous atoms, dislocations and point defects in the crystal destroy the periodicity of the crystal lattice, electron waves are scattered and hindered, reducing conductivity. The performance index of metal materials will increase with the increase of grain refinement. The essence of strengthening is to increase the grain boundary to effectively hinder the movement of dislocations, because the arrangement of atoms on the grain boundary is disordered, the impurities are enriched, and the defect density of the crystal is very high. Large, and the grain orientation on both sides of the grain boundary is also different, these factors hinder the movement of dislocations from one grain to another, the finer the grain, the larger the total volume of the grain boundary, the resistance to dislocation The larger the value, the stronger the material. The crystal size decreases and the strength of the alloy increases. Since the grain refinement only increases the crystal interface, the lattice distortion caused is small and has little effect on the electrical conductivity. Grain refinement can improve the plasticity of the material while improving the strength of the material. After the grain is refined, the stress concentration caused by the dislocation accumulation at the grain boundary can be effectively alleviated when the material is deformed, and the initiation of cracks is delayed. A large amount of deformation can be achieved before fracture. The invention obtains high-performance copper-iron-phosphorus alloy with ultrafine nanostructure through high-energy ball milling and in-situ activation sintering technology.

本发明通过高能球磨和压力辅助活化烧结技术,获得了具有高强度、高硬度和高导电的纳米铜铁磷合金。本发明提供的高性能铜铁磷合金的晶粒尺寸≤30nm,拉伸强度≥600MPa,电导率≥80%IACS,改善了传统铜铁磷合金的性能,具有广阔的市场前景。The invention obtains the nano-copper-iron-phosphorus alloy with high strength, high hardness and high conductivity through high-energy ball milling and pressure-assisted activation sintering technology. The high-performance copper-iron-phosphorus alloy provided by the invention has a grain size of ≤30nm, a tensile strength of ≥600MPa, and an electrical conductivity of ≥80% IACS, which improves the performance of the traditional copper-iron-phosphorus alloy and has broad market prospects.

本发明以下实施例所用原料均为市售商品。The raw materials used in the following examples of the present invention are commercially available products.

实施例1Example 1

将39.596g的铜粉、0.4g的铁粉和0.004g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行4小时的球磨,得到粒度为10nm的混合金属粉末;Put 39.596g of copper powder, 0.4g of iron powder and 0.004g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 4 hours to obtain the particle size 10nm mixed metal powder;

将所述混合金属粉末在410MPa保压1min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 1 minute to obtain a green body;

将所述坯体置于高温炉中,在氩气条件650℃下保温3min,取出坯体放入650℃的热模具中,加压至350MPa保压2min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 650°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 650°C, pressurize to 350MPa and keep the pressure for 2 minutes, and polish the obtained sintered product. A high-performance copper-iron-phosphorus alloy is obtained.

按照GB/T 1423-1996《贵金属及其合金密度的测试方法》标准,测试本发明实施例1制备得到的高性能铜铁磷合金的密度,检测结果为,本发明实施例1制备得到的高性能铜铁磷合金的相对密度为99.2%,致密度较高。According to the GB/T 1423-1996 "Testing Method for Density of Precious Metals and Their Alloys" standard, the density of the high-performance copper-iron-phosphorus alloy prepared in Example 1 of the present invention was tested. Performance The relative density of the copper-iron-phosphorus alloy is 99.2%, and the density is relatively high.

按照GB/T 6394-2002《金属平均晶粒度测定方法》标准,测试本发明实施例1制备得到的高性能铜铁磷合金的晶粒尺寸,检测结果为,本发明实施例1制备得到的高性能铜铁磷合金的晶粒尺寸为20nm。According to the GB/T 6394-2002 "Measurement Method for Metal Average Grain Size" standard, test the grain size of the high-performance copper-iron-phosphorus alloy prepared in Example 1 of the present invention. The grain size of the high-performance copper-iron-phosphorus alloy is 20nm.

按照GB/T 228.1-2010《金属材料拉伸试验第1部分:室温试验方法》标准,测试本发明实施例1制备得到的高性能铜铁磷合金的拉伸强度,检测结果为,本发明实施例1制备得到的高性能铜铁磷合金的拉伸强度为611MPa。According to the standard of GB/T 228.1-2010 "Metal Material Tensile Test Part 1: Room Temperature Test Method", the tensile strength of the high-performance copper-iron-phosphorus alloy prepared in Example 1 of the present invention is tested, and the test result is that the present invention implements The tensile strength of the high-performance copper-iron-phosphorus alloy prepared in Example 1 is 611MPa.

按照GB/T 6146-2010《精密电阻合金电阻率测量方法》标准,测试本发明实施例1制备得到的高性能铜铁磷合金的电导率,检测结果为,本发明实施例1制备得到的高性能铜铁磷合金的电导率为81%IACS。According to the GB/T 6146-2010 "Measurement Method for Precision Resistance Alloy Resistivity" standard, the electrical conductivity of the high-performance copper-iron-phosphorus alloy prepared in Example 1 of the present invention was tested. Properties The electrical conductivity of the copper-iron-phosphorus alloy is 81% IACS.

实施例2Example 2

将39.59g的铜粉、0.4g的铁粉和0.01g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行4小时的球磨,得到粒度为15nm的混合金属粉末;Put 39.59g of copper powder, 0.4g of iron powder and 0.01g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 4 hours to obtain the particle size 15nm mixed metal powder;

将所述混合金属粉末在410MPa保压3min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 3 minutes to obtain a green body;

将所述坯体置于高温炉中,在氩气条件650℃下保温3min,取出坯体放入650℃的热模具中,加压至350MPa保压3min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 650°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 650°C, pressurize to 350MPa and keep the pressure for 3 minutes, and polish the obtained sintered product. A high-performance copper-iron-phosphorus alloy is obtained.

按照实施例1所述的方法,对本发明实施例2制备得到的高性能铜铁磷合金进行检测,检测结果为,本发明实施例2制备得到的高性能铜铁磷合金的相对密度为99.5%,晶粒尺寸为25nm,拉伸强度为594MPa,电导率为82%IACS。According to the method described in Example 1, the high-performance copper-iron-phosphorus alloy prepared in Example 2 of the present invention is detected, and the test result is that the relative density of the high-performance copper-iron-phosphorus alloy prepared in Example 2 of the present invention is 99.5%. , the grain size is 25nm, the tensile strength is 594MPa, and the electrical conductivity is 82%IACS.

实施例3Example 3

将39.584g的铜粉、0.4g的铁粉和0.016g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行4小时的球磨,得到粒度为8nm的混合金属粉末;Put 39.584g of copper powder, 0.4g of iron powder and 0.016g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 4 hours to obtain the particle size 8nm mixed metal powder;

将所述混合金属粉末在410MPa保压3min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 3 minutes to obtain a green body;

将所述坯体置于高温炉中,在氩气条件650℃下保温3min,取出坯体放入650℃的热模具中,加压至350MPa保压2.5min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 650°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 650°C, pressurize to 350MPa and keep the pressure for 2.5 minutes, and polish the obtained sintered product , to obtain high-performance copper-iron-phosphorus alloy.

按照实施例1所述的方法,对本发明实施例3制备得到的高性能铜铁磷合金进行检测,检测结果为,本发明实施例3制备得到的高性能铜铁磷合金的相对密度为99.6%,晶粒尺寸为20nm,拉伸强度为663MPa,电导率为80%IACS。According to the method described in Example 1, the high-performance copper-iron-phosphorus alloy prepared in Example 3 of the present invention was tested, and the test result was that the relative density of the high-performance copper-iron-phosphorus alloy prepared in Example 3 of the present invention was 99.6%. , the grain size is 20nm, the tensile strength is 663MPa, and the electrical conductivity is 80% IACS.

实施例4Example 4

将39.596g的铜粉、0.4g的铁粉和0.004g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行4小时的球磨,得到粒度为13nm的混合金属粉末;Put 39.596g of copper powder, 0.4g of iron powder and 0.004g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 4 hours to obtain the particle size 13nm mixed metal powder;

将所述混合金属粉末在410MPa保压3min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 3 minutes to obtain a green body;

将所述坯体置于高温炉中,在氩气条件600℃下保温3min,取出坯体放入600℃的热模具中,加压至350MPa保压2min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 600°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 600°C, pressurize to 350MPa and keep the pressure for 2 minutes, and polish the obtained sintered product. A high-performance copper-iron-phosphorus alloy is obtained.

按照实施例1所述的方法,对本发明实施例4制备得到的高性能铜铁磷合金进行检测,检测结果为,本发明实施例4制备得到的高性能铜铁磷合金的相对密度为99.2%,晶粒尺寸为22nm,拉伸强度为610MPa,电导率为86%IACS。According to the method described in Example 1, the high-performance copper-iron-phosphorus alloy prepared in Example 4 of the present invention was tested, and the test result was that the relative density of the high-performance copper-iron-phosphorus alloy prepared in Example 4 of the present invention was 99.2%. , the grain size is 22nm, the tensile strength is 610MPa, and the electrical conductivity is 86%IACS.

实施例5Example 5

将39.596g的铜粉、0.4g的铁粉和0.004g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行4小时的球磨,得到粒度为16nm的混合金属粉末;Put 39.596g of copper powder, 0.4g of iron powder and 0.004g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 4 hours to obtain the particle size 16nm mixed metal powder;

将所述混合金属粉末在410MPa保压3min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 3 minutes to obtain a green body;

将所述坯体置于高温炉中,在氩气条件700℃下保温3min,取出坯体放入700℃的热模具中,加压至350MPa保压2.5min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 700°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 700°C, pressurize to 350MPa and keep the pressure for 2.5 minutes, and polish the obtained sintered product , to obtain high-performance copper-iron-phosphorus alloy.

按照实施例1所述的方法,对本发明实施例5制备得到的高性能铜铁磷合金进行检测,检测结果为,本发明实施例5制备得到的高性能铜铁磷合金的相对密度为99.2%,晶粒尺寸为25nm,拉伸强度为630MPa,电导率为83%IACS。According to the method described in Example 1, the high-performance copper-iron-phosphorus alloy prepared in Example 5 of the present invention was tested, and the test result was that the relative density of the high-performance copper-iron-phosphorus alloy prepared in Example 5 of the present invention was 99.2%. , the grain size is 25nm, the tensile strength is 630MPa, and the electrical conductivity is 83%IACS.

实施例6Example 6

将39.596g的铜粉、0.4g的铁粉和0.004g的磷粉放入球磨罐中,球料比为15:4,加入0.2mL的丙酮作为防锻剂,进行5小时的球磨,得到粒度为13nm的混合金属粉末;Put 39.596g of copper powder, 0.4g of iron powder and 0.004g of phosphorus powder into a ball mill jar with a ball-to-material ratio of 15:4, add 0.2mL of acetone as an anti-forging agent, and perform ball milling for 5 hours to obtain the particle size 13nm mixed metal powder;

将所述混合金属粉末在410MPa保压3min进行冷压成型,得到坯体;Cold pressing the mixed metal powder at 410 MPa for 3 minutes to obtain a green body;

将所述坯体置于高温炉中,在氩气条件650℃下保温3min,取出坯体放入650℃的热模具中,加压至350MPa保压3min,将得到的烧结产品进行抛光处理,得到高性能铜铁磷合金。Put the green body in a high-temperature furnace, keep it warm at 650°C for 3 minutes under the condition of argon, take out the green body and put it into a hot mold at 650°C, pressurize to 350MPa and keep the pressure for 3 minutes, and polish the obtained sintered product. A high-performance copper-iron-phosphorus alloy is obtained.

按照实施例1所述的方法,对本发明实施例6制备得到的高性能铜铁磷合金进行检测,检测结果为,本发明实施例6制备得到的高性能铜铁磷合金的相对密度为99.2%,晶粒尺寸为23nm,拉伸强度为775MPa,电导率为77%IACS。According to the method described in Example 1, the high-performance copper-iron-phosphorus alloy prepared in Example 6 of the present invention was tested, and the test result was that the relative density of the high-performance copper-iron-phosphorus alloy prepared in Example 6 of the present invention was 99.2%. , the grain size is 23nm, the tensile strength is 775MPa, and the electrical conductivity is 77%IACS.

由以上实施例可知,本发明提供了一种高性能铜铁磷合金,所述高性能铜铁磷合金的成分为:1~1.15wt%的Fe;0.01~0.04wt%的P;余量为Cu及不可避免的杂质;所述高性能铜铁磷合金的晶粒尺寸≤30nm。本发明提供了一种上述技术方案所述的高性能铜铁磷合金的制备方法,包括:将铜粉、铁粉和磷粉进行球磨,得到纳米高性能铜铁磷合金粉末;将所述纳米高性能铜铁磷合金粉末进行冷压成型,得到坯体;将所述坯体在压力下烧结,得到高性能铜铁磷合金。本发明提供的高性能铜铁磷合金具有纳米结构,能够产生细晶强化,本发明提供的高性能铜铁磷合金同时具有良好的拉伸强度以及电导率。As can be seen from the above examples, the present invention provides a high-performance copper-iron-phosphorus alloy. The composition of the high-performance copper-iron-phosphorus alloy is: 1-1.15wt% Fe; 0.01-0.04wt% P; the balance is Cu and unavoidable impurities; the grain size of the high-performance copper-iron-phosphorus alloy is ≤30nm. The present invention provides a method for preparing the high-performance copper-iron-phosphorus alloy described in the above technical solution, comprising: ball milling copper powder, iron powder and phosphorus powder to obtain nanometer high-performance copper-iron-phosphorus alloy powder; The high-performance copper-iron-phosphorus alloy powder is cold-pressed to obtain a green body; the green body is sintered under pressure to obtain a high-performance copper-iron-phosphorus alloy. The high-performance copper-iron-phosphorus alloy provided by the invention has a nanostructure and can produce fine-grain strengthening. The high-performance copper-iron-phosphorus alloy provided by the invention has good tensile strength and electrical conductivity at the same time.

以上所述的仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。What has been described above is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (10)

1. the ingredient of a kind of high-performance copper ferrophosphor(us), the high-performance copper ferrophosphor(us) is:
The Fe of 1~1.15wt%;
The P of 0.01~0.04wt%;
Surplus is Cu and inevitable impurity;
Crystallite dimension≤30nm of the high-performance copper ferrophosphor(us).
2. high-performance copper ferrophosphor(us) according to claim 1, which is characterized in that the crystalline substance of the high-performance copper ferrophosphor(us) Particle size is 15~30nm.
3. high-performance copper ferrophosphor(us) according to claim 1, which is characterized in that the drawing of the high-performance copper ferrophosphor(us) Stretch intensity >=600MPa, conductivity >=80%IACS of the high-performance copper ferrophosphor(us).
4. a kind of preparation method of high-performance copper ferrophosphor(us) described in claim 1, including:
Copper powder, iron powder and phosphorus powder are subjected to ball milling, obtain Nanometer Copper ferrophosphor(us) powder;
The Nanometer Copper ferrophosphor(us) powder is subjected to cold moudling, obtains green body;
The green body is sintered under stress, obtains high-performance copper ferrophosphor(us).
5. according to the method described in claim 4, it is characterized in that, the granularity of the Nanometer Copper ferrophosphor(us) powder be 5~ 15nm。
6. according to the method described in claim 4, it is characterized in that, the ratio of grinding media to material in the mechanical milling process is (10~20):4;
The rotating speed of the ball milling is 1000~1100 revs/min;
The time of the ball milling is 3~6 hours.
7. according to the method described in claim 4, it is characterized in that, the pressure of the cold moudling is 100~500MPa;
The dwell time of the cold moudling is 1~6min.
8. according to the method described in claim 4, it is characterized in that, the sintering carries out under protective atmosphere.
9. according to the method described in claim 4, it is characterized in that, the temperature of the sintering is 500~700 DEG C;The sintering Time be 2~10min.
10. according to the method described in claim 4, it is characterized in that, the pressure being sintered under stress is 100~200T.
CN201810466995.9A 2018-05-16 2018-05-16 A kind of high-performance copper ferrophosphor(us) and preparation method thereof Pending CN108330317A (en)

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Application publication date: 20180727