CN108326493A - A kind of pipe flange both ends welding equipment - Google Patents

A kind of pipe flange both ends welding equipment Download PDF

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Publication number
CN108326493A
CN108326493A CN201810082646.7A CN201810082646A CN108326493A CN 108326493 A CN108326493 A CN 108326493A CN 201810082646 A CN201810082646 A CN 201810082646A CN 108326493 A CN108326493 A CN 108326493A
Authority
CN
China
Prior art keywords
hydraulic cylinder
halfpace
overturning platform
welding
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810082646.7A
Other languages
Chinese (zh)
Inventor
戚觊
安伟伟
许志辉
张斌杰
戚发明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Qianshan Piping Technology Co Ltd
Original Assignee
Jiangsu Qianshan Piping Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Qianshan Piping Technology Co Ltd filed Critical Jiangsu Qianshan Piping Technology Co Ltd
Priority to CN201810082646.7A priority Critical patent/CN108326493A/en
Publication of CN108326493A publication Critical patent/CN108326493A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a kind of pipe flange both ends welding equipment, including fixed frame, further include, hydraulic drive mechanism, automatic ship type welding mechanism and branch pipe grouping machine structure;The hydraulic drive mechanism includes halfpace, upper overturning platform, first hydraulic cylinder and second hydraulic cylinder, wherein fixed frame, halfpace and upper overturning platform arrange from down to up successively, first hydraulic cylinder and second hydraulic cylinder, which tilt, is set to fixed frame, the side of halfpace and upper overturning platform, the piston rod of first hydraulic cylinder is fixedly connected on a middle side part of overturning platform, the piston rod of second hydraulic cylinder is fixedly connected on a middle side part of halfpace, halfpace is driven to be rotated up and down during second hydraulic cylinder piston motion, so that pipeline, which tilts 45 °, achievees the purpose that ship type welds.Reasonable design of the present invention, it is compact-sized, can be pipeline and flange, pipeline and branch pipe, the quick group pair of pipeline and gusset, and realize that the ship type of pipeline and flange welds, improve pipeline efficiency of assembling.

Description

A kind of pipe flange both ends welding equipment
Technical field
The present invention relates to pipe installation technology field more particularly to a kind of pipe flange both ends welding equipment.
Background technology
Flange welding center is to realize pipe flange, pipeline and branch pipe, pipeline and the quick group pair of gusset, efficiently high-quality The pipe prefabrication equipment of buret and flange welding.For pipeline and slip-on welding flange, branch pipe, pipeline, flange, branch pipe axial direction gusset Plane is grouped and then carries out manual or automatic welding when parallel with ground.Existing technology is to adjust pipeline by positioner It realizes that ship type is soldered with the angle of flange, pipeline gusset and ground, has the following disadvantages:
1, the ship type that cannot achieve long pipeline and flange welds;
2, long pipeline and branch pipe, the group pair of pipeline and gusset can not be carried out;
3, pipe ends flange while group pair can not be carried out;
4, it cannot achieve and be carried out at the same time automatic ship type weldering inside and outside two end flanges;
5, it cannot achieve realization group pair and the weldering of ship type simultaneously on a machine.
Invention content
Technical problems based on background technology, the present invention propose a kind of pipe flange both ends welding equipment.
A kind of pipe flange both ends welding equipment proposed by the present invention, including fixed frame further includes,
Hydraulic drive mechanism, automatic ship type welding mechanism and branch pipe grouping machine structure;
The hydraulic drive mechanism includes halfpace, upper overturning platform, first hydraulic cylinder and second hydraulic cylinder, wherein fixed bottom Frame, halfpace and upper overturning platform arrange from down to up successively, and first hydraulic cylinder and second hydraulic cylinder tilt and be set to fixed bottom The side of frame, halfpace and upper overturning platform, the piston rod of first hydraulic cylinder are fixedly connected in the side of overturning platform Portion drives overturning platform to be rotated up and down during first hydraulic cylinder piston motion, and the piston rod of second hydraulic cylinder is fixed It is connected to a middle side part of halfpace, drives halfpace to be rotated up and down during second hydraulic cylinder piston motion, makes It obtains 45 ° of pipeline inclination and achievees the purpose that ship type welds;
The automatic ship type welding mechanism includes the moving assembly for being set to overturning table top both sides, welding machine and matches with welding machine To welding gun head, wherein moving assembly includes the vertical supporting rod for being fixedly installed in overturning table top, to be installed on support perpendicular Moving guide rail on bar, welding machine left and right activity in moving guide rail.
Preferably, one end rotational installation of the halfpace is in the top side of fixed frame, halfpace it is another End rotational installation is in the top side of upper overturning platform.
Preferably, the vertical supporting rod is connect with moving guide rail right-angled intersection, and welding machine is installed on two vertical supporting rod phases Separate side.
Preferably, the branch pipe grouping machine structure includes being installed on the end flanges groups of both sides at the top of fixed frame to device and upper The branch pipe group of one middle side part of platform is overturn to device, is equipped with positioned at two end flanges groups between device at the top of upper overturning platform Welding platform, the both sides of welding platform are movably installed with anti-penetrating device.
Preferably, the top center position of the welding platform is set there are two the driving roller of opposition setting, and main Dynamic idler wheel is located at lower section of the branch pipe group to device by one group of motor driving rotation, driving roller.
Preferably, the anti-penetrating device is equipped with passive roller close to branch pipe group to the side of device.
Compared with prior art, the beneficial effects of the invention are as follows:
1, the quick group pair of pipeline and flange, pipeline and branch pipe, pipeline and gusset, and realize that the ship type of pipeline and flange welds;
2, facilitate and carry out pipe ends flange while group pair;
3, it realizes and is carried out at the same time automatic ship type weldering inside and outside two end flanges;
4, it realizes realization group pair and the weldering of ship type simultaneously on a machine, reduces floor space, facilitate processing, improve pipeline assembly Efficiency;
5, the quick displacement of workpiece is carried out using hydraulic cylinder to realize that ship type welds;
6, realize that the span centre of flange hole is arranged using infrared ray rectifier.
Reasonable design of the present invention, it is compact-sized, it can be pipeline and flange, pipeline and branch pipe, pipeline and quick group of gusset It is right, and realize that the ship type of pipeline and flange welds, improve pipeline efficiency of assembling.
Description of the drawings
Fig. 1 is a kind of side structure schematic view of pipe flange both ends welding equipment proposed by the present invention;
Fig. 2 is a kind of overlooking structure diagram of pipe flange both ends welding equipment proposed by the present invention.
In figure:1 fixed frame, 2 halfpaces, overturning platform, 4 first hydraulic cylinders, 5 second hydraulic cylinders, 6 movement groups on 3 Part, 7 welding machines, 8 welding gun heads, 9 branch pipe groups are to device, 10 driving rollers, 11 end flanges groups to device, 12 welding platforms, 13 Anti- penetrating device, 14 passive rollers.
Specific implementation mode
The present invention is made further to explain with reference to specific embodiment.
Embodiment
Referring to Fig.1-2, a kind of pipe flange both ends welding equipment, including fixed frame 1 further includes,
Hydraulic drive mechanism, automatic ship type welding mechanism and branch pipe grouping machine structure;
Hydraulic drive mechanism includes halfpace 2, upper overturning platform 3, first hydraulic cylinder 4 and second hydraulic cylinder 5, wherein fixed bottom Frame 1, halfpace 2 and upper overturning platform 3 arrange from down to up successively, and first hydraulic cylinder 4 and second hydraulic cylinder 5 are tilted and be set to admittedly Determine the side of chassis 1, halfpace 2 and upper overturning platform 3, the piston rod of first hydraulic cylinder 4 is fixedly connected on overturning platform 3 A middle side part, during 4 piston motion of first hydraulic cylinder drive on overturning platform 3 be rotated up and down, second hydraulic cylinder 5 Piston rod is fixedly connected on a middle side part of halfpace 2, and halfpace is driven during 5 piston motion of second hydraulic cylinder 2 are rotated up and down so that pipeline tilts 45 ° and achievees the purpose that ship type welds;
Automatic ship type welding mechanism includes the moving assembly 6 for being set to 3 top both sides of overturning platform, welding machine 7 and matches with welding machine 7 To welding gun head 8, wherein moving assembly 6 includes the vertical supporting rod for being fixedly installed in overturning platform 3 top, is installed on support Moving guide rail on montant, the left and right activity in moving guide rail of welding machine 7.
In the present embodiment, the rotational installation of one end of halfpace 2 in the top side of fixed frame 1, halfpace 2 it is another One end rotational installation is in the top side of upper overturning platform 3, and vertical supporting rod is connect with moving guide rail right-angled intersection, and welding machine 7 is pacified Loaded on the mutually separate side of two vertical supporting rods, branch pipe grouping machine structure includes the end face method for being installed on 1 top both sides of fixed frame The blue group of branch pipe group to device 11 and upper overturning 3 one middle side part of platform is equipped with positioned at two device 9, the top of upper overturning platform 3 Welding platform 12 of the end flanges group between device 11, the both sides of welding platform 12 are movably installed with anti-penetrating device 13, the top center position of welding platform 12 sets that there are two the driving rollers 10 of opposition setting, and driving roller 10 is by one Group motor driving rotation, driving roller 10 are located at branch pipe group to the lower section of device 9, and anti-penetrating device 13 is close to branch pipe group to the one of device 9 Side is equipped with passive roller 14.
In the present embodiment, when two end flanges of welded pipe line, two end flanges groups first are carried out at the same time to device 11 with end flanges group Right, group to utilizing welding gun head 8 by hand on point after the completion, then with the first hydraulic cylinder 4 and second hydraulic cylinder 5 of hydraulic drive mechanism Halfpace 2 and the rotation of upper overturning platform 3 are pushed, pipe one end is given rise to ground into 45 degree or so, then passes through two groups The welding machine 7 of idler wheel activity and welding system realizes the automatic ship type welding in two end flanges one outer one, after the completion of one section of welding first Pipeline is laid flat, then the pipeline other end is promoted to the automatic ship type weldering, at 45 degree or so, carried out with ground in one outer one, finally Pipeline is fallen, branch pipe and gusset manual welding again are grouped to device 9 with branch pipe group.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of pipe flange both ends welding equipment, including fixed frame(1), which is characterized in that further include,
Hydraulic drive mechanism, automatic ship type welding mechanism and branch pipe grouping machine structure;
The hydraulic drive mechanism includes halfpace(2), upper overturning platform(3), first hydraulic cylinder(4)And second hydraulic cylinder (5), wherein fixed frame(1), halfpace(2)With upper overturning platform(3)It arranges from down to up successively, first hydraulic cylinder(4) And second hydraulic cylinder(5)It tilts and is set to fixed frame(1), halfpace(2)With upper overturning platform(3)Side, the first hydraulic pressure Cylinder(4)Piston rod be fixedly connected on overturning platform(3)A middle side part, in first hydraulic cylinder(4)The process of piston motion Platform is overturn in middle drive(3)It is rotated up and down, second hydraulic cylinder(5)Piston rod be fixedly connected on halfpace(2)Side Middle part, in second hydraulic cylinder(5)Halfpace is driven during piston motion(2)It is rotated up and down so that pipeline tilts 45 ° and reaches The purpose welded to ship type;
The automatic ship type welding mechanism includes being set to overturning platform(3)The moving assembly of top both sides(6), welding machine(7)With And and welding machine(7)The welding gun head of pairing(8), wherein moving assembly(6)Including being fixedly installed in upper overturning platform(3)Top Vertical supporting rod, the moving guide rail being installed on vertical supporting rod, welding machine(7)The left and right activity in moving guide rail.
2. a kind of pipe flange both ends welding equipment according to claim 1, which is characterized in that the halfpace (2)One end be rotatablely installed in fixed frame(1)Top side, halfpace(2)The other end be rotatablely installed in upper overturning Platform(3)Top side.
3. a kind of pipe flange both ends welding equipment according to claim 1, which is characterized in that the vertical supporting rod It is connect with moving guide rail right-angled intersection, and welding machine(7)It is installed on two mutually separate sides of vertical supporting rod.
4. a kind of pipe flange both ends welding equipment according to claim 1, which is characterized in that the branch pipe group pair Mechanism includes being installed on fixed frame(1)The end flanges group of top both sides is to device(11)With upper overturning platform(3)One middle side part Branch pipe group to device(9), upper overturning platform(3)Top be equipped with positioned at two end flanges groups to device(11)Between group pair Jig(12), welding platform(12)Both sides be movably installed with anti-penetrating device(13).
5. a kind of pipe flange both ends welding equipment according to claim 4, which is characterized in that the welding Platform(12)Top center position set there are two opposition setting driving roller(10), and driving roller(10)By one group of motor Driving rotation, driving roller(10)Positioned at branch pipe group to device(9)Lower section.
6. a kind of pipe flange both ends welding equipment according to claim 4, which is characterized in that the anti-penetrating device (13)Close to branch pipe group to device(9)Side passive roller is installed(14).
CN201810082646.7A 2018-01-29 2018-01-29 A kind of pipe flange both ends welding equipment Pending CN108326493A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810082646.7A CN108326493A (en) 2018-01-29 2018-01-29 A kind of pipe flange both ends welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810082646.7A CN108326493A (en) 2018-01-29 2018-01-29 A kind of pipe flange both ends welding equipment

Publications (1)

Publication Number Publication Date
CN108326493A true CN108326493A (en) 2018-07-27

Family

ID=62926554

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810082646.7A Pending CN108326493A (en) 2018-01-29 2018-01-29 A kind of pipe flange both ends welding equipment

Country Status (1)

Country Link
CN (1) CN108326493A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111604629A (en) * 2020-05-27 2020-09-01 吉林化工学院 Auxiliary fixing mechanical device for ship-shaped welding

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205147700U (en) * 2015-12-01 2016-04-13 方圆电气股份有限公司 Steel pipe tower angle of elevation flat flange welding equipment that shifts
CN105904178A (en) * 2016-06-06 2016-08-31 湖北三江航天红阳机电有限公司 Assembling device
CN107414397A (en) * 2017-09-19 2017-12-01 衡水通广通信导航设备有限公司 Multi-functional welding all-in-one

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205147700U (en) * 2015-12-01 2016-04-13 方圆电气股份有限公司 Steel pipe tower angle of elevation flat flange welding equipment that shifts
CN105904178A (en) * 2016-06-06 2016-08-31 湖北三江航天红阳机电有限公司 Assembling device
CN107414397A (en) * 2017-09-19 2017-12-01 衡水通广通信导航设备有限公司 Multi-functional welding all-in-one

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111604629A (en) * 2020-05-27 2020-09-01 吉林化工学院 Auxiliary fixing mechanical device for ship-shaped welding
CN111604629B (en) * 2020-05-27 2021-08-31 吉林化工学院 Auxiliary fixing mechanical device for ship-shaped welding

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SE01 Entry into force of request for substantive examination
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Application publication date: 20180727

RJ01 Rejection of invention patent application after publication