CN108325240B - A gas-liquid rapid separation device for separating gas from liquid - Google Patents
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- 238000000926 separation method Methods 0.000 title claims abstract description 133
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Abstract
Description
技术领域technical field
本发明涉及化学、食品、液压、医学、生物、造纸等工业领域,具体是涉及了一种用于从液体中分离出气体的气液快速分离装置,作为液体中气体的分离器。The invention relates to chemical, food, hydraulic, medical, biological, papermaking and other industrial fields, in particular to a gas-liquid rapid separation device for separating gas from liquid as a separator for gas in liquid.
背景技术Background technique
液体与气体分离是利用物理、化学等手段将液体中的气体分离或将气体中的液体分离得到纯净液体或纯净气体的过程,属于流体分离过程。常见的气液分离方式有重力沉降、折流分离、离心力分离、丝网分离、超滤分离和填充分离。但是在目前的工程应用中,气液分离装置有其不同的缺点,目前的分离方式有的分离不彻底,比如折流分离;有的分离缓慢,比如重力沉降等。实际中在高流速下从液体中分离气体,比较困难。因此需要一种能快速从静止和流动中的液体中分离出气体的气液分离装置。Liquid and gas separation is the process of separating gas in liquid or separating liquid in gas to obtain pure liquid or pure gas by physical, chemical and other means, which belongs to the process of fluid separation. Common gas-liquid separation methods include gravity sedimentation, baffle separation, centrifugal force separation, wire mesh separation, ultrafiltration separation and packing separation. However, in the current engineering applications, gas-liquid separation devices have different shortcomings. Some of the current separation methods are incomplete, such as baffle separation; some are slow, such as gravity sedimentation. In practice, it is difficult to separate gases from liquids at high flow rates. Therefore, there is a need for a gas-liquid separation device that can rapidly separate gases from stationary and flowing liquids.
发明内容SUMMARY OF THE INVENTION
本发明针对上述现有气液分离装置的不足,提出了一种用于从液体中分离气体的气液快速分离装置,利用气体在气液界面表面张力作用下快速析出特性进行气液分离,能够快速高效地分离液体中气体。Aiming at the shortcomings of the above-mentioned existing gas-liquid separation devices, the present invention proposes a gas-liquid rapid separation device for separating gas from liquid, which utilizes the rapid precipitation characteristics of gas under the action of gas-liquid interface surface tension to perform gas-liquid separation, which can Fast and efficient separation of gases from liquids.
为了实现上述快速高效的气液分离过程,本发明采用的技术方案是:In order to realize the above-mentioned fast and efficient gas-liquid separation process, the technical scheme adopted in the present invention is:
本发明包括出气管和至少一个用于分离液体内气体的气液分离芯体,气液分离芯体浸没于液体内部,气液分离芯体的一端与出气管的一端连接,出气管另一端连接外界大气或者储气室。The invention comprises an air outlet pipe and at least one gas-liquid separation core body for separating gas in the liquid, the gas-liquid separation core body is immersed in the liquid, one end of the gas-liquid separation core body is connected with one end of the gas outlet pipe, and the other end of the gas outlet pipe is connected Outside atmosphere or gas storage chamber.
所述的气液分离芯体浸没于液体中,优选的,气液分离芯体轴线方向或芯体组平面方向垂直于液体流向。The gas-liquid separation core is immersed in the liquid. Preferably, the axial direction of the gas-liquid separation core or the plane direction of the core group is perpendicular to the flow direction of the liquid.
所述的气液分离芯体为网桶状结构或弹簧螺旋状结构,表面覆盖有超疏水材料涂层,能够适应不同的液体中快速分离气体的要求。The gas-liquid separation core has a mesh barrel structure or a spring helical structure, and the surface is covered with a super-hydrophobic material coating, which can meet the requirements of rapid gas separation in different liquids.
表面覆盖有超疏水涂层的网桶状结构中,网孔直径为1μm-1mm。表面覆盖有超疏水涂层的弹簧螺旋状结构中,邻近弹簧丝之间的缝隙为1μm-1mm。In the mesh barrel structure covered with superhydrophobic coating on the surface, the mesh diameter is 1 μm-1 mm. In the spring helical structure covered with superhydrophobic coating, the gap between adjacent spring wires is 1 μm-1 mm.
所述的网桶状结构为开有网孔的套筒结构,弹簧螺旋状结构即为如弹簧结构类似的螺旋结构。The mesh barrel structure is a sleeve structure with mesh holes, and the spring helical structure is a helical structure similar to the spring structure.
所述的气液分离芯体能够针对水中的空气进行分离。The gas-liquid separation core can separate air in water.
具体实施中,表面未覆盖有超疏水涂层的网桶状结构的气液分离芯体中的网孔直径为10μm-4mm。表面未覆盖有超疏水涂层的弹簧螺旋状结构的气液分离芯体中的弹簧丝材料直径d为0.1-60mm,弹簧中径D为1.1d-20d,弹簧螺距t为1.1d-1.5d。然后在网桶状结构或弹簧螺旋状结构表面涂覆超疏水材料涂层,并且选择超疏水涂层的厚度为5μm-1.5mm。根据不同弹簧结构选择涂层厚度,使得每个网孔直径为1μm-1mm,或者两个弹簧丝之间有1μm-1mm的缝隙间距,使得气体顺利地从液体中析出。In a specific implementation, the diameter of the mesh in the gas-liquid separation core of the mesh barrel structure whose surface is not covered with a superhydrophobic coating is 10 μm-4 mm. The diameter d of the spring wire material in the gas-liquid separation core of the spring spiral structure not covered with superhydrophobic coating on the surface is 0.1-60mm, the middle diameter D of the spring is 1.1d-20d, and the spring pitch t is 1.1d-1.5d . Then, a superhydrophobic material coating is coated on the surface of the mesh barrel structure or the spring helical structure, and the thickness of the superhydrophobic coating is selected to be 5 μm-1.5 mm. The thickness of the coating is selected according to different spring structures, so that the diameter of each mesh is 1μm-1mm, or there is a gap of 1μm-1mm between the two spring wires, so that the gas can be smoothly separated from the liquid.
所述的出气管的一端连接至气液分离芯体,另一端根据具体情况如需收集气体可以连接至储气室;如果气体为不需要收集并且可排放至周围空气中的无害气体时,可以直接与周围大气连通。One end of the gas outlet pipe is connected to the gas-liquid separation core, and the other end can be connected to the gas storage chamber if the gas needs to be collected according to the specific situation; if the gas is a harmless gas that does not need to be collected and can be discharged into the surrounding air, It can communicate directly with the surrounding atmosphere.
所述的气液分离芯体外液体环境的液压P1与气液分离芯体里面气体环境的气压P2的差值|P1-P2|≤1atm,使得气体顺利地从液体中析出,而不会发生气体从气液分离芯体倒析出至液体或者液体进入气液分离芯体的情况。The difference between the hydraulic pressure P1 of the liquid environment outside the gas-liquid separation core and the air pressure P2 of the gas environment inside the gas-liquid separation core |P1-P2| From the gas-liquid separation core to the liquid or the liquid entering the gas-liquid separation core.
所述的气液分离芯体的另一端用塞子封堵,或者经连接管与其他气液分离芯体连接相通。The other end of the gas-liquid separation core is blocked with a plug, or is connected to other gas-liquid separation cores through a connecting pipe.
包括多个所述的气液分离芯体,多个气液分离芯体的一端经出气管连接到储气室或者外界大气,多个气液分离芯体的另一端均经同一连接管在浸没的液体内连接相通,组成气液分离芯体阵列。It includes a plurality of the gas-liquid separation cores, one end of the plurality of gas-liquid separation cores is connected to the gas storage chamber or the outside atmosphere through the gas outlet pipe, and the other ends of the plurality of gas-liquid separation cores are immersed through the same connecting pipe. The liquids are interconnected to form a gas-liquid separation core array.
用于输运气体的出气管为单通管或多通管,其中一端与储气室或外界大气相通;另一端与一个或多个气液分离芯体的出口端相通。The gas outlet pipe for transporting gas is a single-pass pipe or a multi-pass pipe, one end of which is communicated with the gas storage chamber or the outside atmosphere; the other end is communicated with the outlet end of one or more gas-liquid separation cores.
所述出气管的出口端从液面伸出后与外界大气或者储气室连接相通。The outlet end of the air outlet pipe is connected and communicated with the external atmosphere or the air storage chamber after being protruded from the liquid surface.
所述出气管穿过液体容器壁后与外界大气或者储气室连接相通,从管壁伸出时,出气管与液体容器壁之间通过密封圈密封以防止泄露。The air outlet pipe passes through the wall of the liquid container and is connected to the outside atmosphere or the gas storage chamber. When extending from the pipe wall, the air outlet pipe and the wall of the liquid container are sealed by a sealing ring to prevent leakage.
用于堵塞气液分离芯体末端的塞子形状为圆锥台结构,材料为橡胶、金属或尼龙。The plug used to block the end of the gas-liquid separation core is in the shape of a truncated cone, and the material is rubber, metal or nylon.
所述气液分离装置适用于静止的液体和流动的液体。The gas-liquid separation device is suitable for stationary liquids and flowing liquids.
根据具体气液分离条件选择是否使用储气室、塞子、密封圈和连接管。Choose whether to use gas storage chamber, plug, sealing ring and connecting pipe according to the specific gas-liquid separation conditions.
本发明中,将气液分离芯体水平浸没于静止液体中或垂直于液流方向浸没于流动的液体中。利用超疏水材料对液体的疏水特性,在网桶状或弹簧状的气液分离芯体内封闭出一条气道,在气液分离芯体外为液体环境,当气体以气泡等形状接触到气液分离芯体表面时,表面张力的作用会使得气泡与气液分离芯体中的气液界面融合,气泡打开,将气体排放至网桶状或弹簧状气液分离芯体内的气体腔道内,完成气液分离过程。本发明利用超疏水材料表面的疏水特性,加快气体从液体中析出的速度,提高气液分离效率和效果。In the present invention, the gas-liquid separation core is immersed in the stationary liquid horizontally or in the flowing liquid perpendicular to the direction of the liquid flow. Using the hydrophobic properties of super-hydrophobic materials to liquids, an air channel is closed in the mesh barrel or spring-shaped gas-liquid separation core, and the liquid environment is outside the gas-liquid separation core. When the gas contacts the gas-liquid separation in the shape of bubbles, When the core is on the surface, the effect of surface tension will make the bubbles merge with the gas-liquid interface in the gas-liquid separation core, the bubbles open, and the gas is discharged into the gas cavity in the mesh barrel or spring-shaped gas-liquid separation core to complete the gas-liquid separation. liquid separation process. The invention utilizes the hydrophobic property of the surface of the super-hydrophobic material to speed up the precipitation of the gas from the liquid and improve the gas-liquid separation efficiency and effect.
采用本发明的技术方案的有益效果是:The beneficial effects of adopting the technical scheme of the present invention are:
本发明为气液分离工艺提供了一种全新的气液分离途径,通过利用超疏水材料在网桶状或弹簧状结构表面形成一层气液界面,将液体与气体分开,利用表面张力的作用并加快接触气体从液体中析出的速度,提高气液分离效率,增加气液分离效果。The invention provides a new gas-liquid separation method for the gas-liquid separation process. By using super-hydrophobic materials to form a layer of gas-liquid interface on the surface of the mesh barrel or spring-like structure, the liquid and the gas are separated, and the effect of surface tension is used. And accelerate the speed of contact gas precipitation from the liquid, improve the gas-liquid separation efficiency, and increase the gas-liquid separation effect.
本发明的气液快速分离装置,气液分离速度快,效果好,能大幅提高气液分离效果,可广泛应用于化工、食品、生物等领域。The gas-liquid rapid separation device of the invention has fast gas-liquid separation speed and good effect, can greatly improve the gas-liquid separation effect, and can be widely used in the fields of chemical industry, food, biology and the like.
附图说明Description of drawings
图1为本发明装置只有一个气液分离芯体的结构示意图。FIG. 1 is a schematic structural diagram of the device of the present invention with only one gas-liquid separation core.
图2为本发明装置有两个气液分离芯体的结构示意图。Figure 2 is a schematic structural diagram of the device of the present invention having two gas-liquid separation cores.
图3为本发明将气液分离芯体收集气体的过程原理示意图。FIG. 3 is a schematic diagram of the process principle of the gas-liquid separation core to collect gas according to the present invention.
图中:1为储气室,2为密封圈,3为出气管,4为气液分离芯体,5为塞子,6为连接管。In the figure: 1 is the gas storage chamber, 2 is the sealing ring, 3 is the gas outlet pipe, 4 is the gas-liquid separation core, 5 is the plug, and 6 is the connecting pipe.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图所示,本发明包括表面覆盖有超疏水涂层的气液分离芯体4以及堵塞气液分离芯体4末端管口的塞子5,如图1,或者连接至其他气液分离芯体的连接管6,如图2。与气液分离芯体4出口端连接的出气管3,出气管3的另一端根据具体情况可以连接至储气室1,或者直接与周围大气连通。如果出气管从液体管壁穿出,需要密封圈2密封防止液体从管路中泄漏,如果从液体液面穿出可以不加密封圈2。As shown in the figure, the present invention includes a gas-
为了更详细地说明本发明的原理,将气液分离芯体4收集气体的过程在图3中示意,液体中气体以气泡的形式存在,在气泡移动的过程中慢慢与气液分离芯体4的表面接触,如图3中a到b,再到c所示,在气泡接触到气液分离芯体4的表面时,如图3中b所示,由于超疏水材料在表面形成的气液界面,液体表面张力会加速气泡析出,即从b到c,再到d的过程。这样就将液体中的气体快速地从液体中分离出来。In order to explain the principle of the present invention in more detail, the process of collecting gas in the gas-
本发明的实施工作过程如下:The implementation process of the present invention is as follows:
实施例1Example 1
如图1所示,装置包括储气室1、密封圈2、塞子5、出气管3和一个气液分离芯体4,气液分离芯体4浸没于液体内部,气液分离芯体4的一端与出气管3的一端连接,气液分离芯体4的另一端用塞子5封堵,出气管3另一端经密封圈2和储气室1连接相通。As shown in FIG. 1 , the device includes a
如果需要将本发明的气液分离装置安装在流体管道内,并从管道侧壁伸出,需要将出气管3从管壁穿出,并利用密封圈2进行密封,保证密封性、不泄露。如果不需要从管道侧壁引出,只是从液面伸出,则不需要密封圈2进行密封。If the gas-liquid separation device of the present invention needs to be installed in the fluid pipeline and extended from the side wall of the pipeline, the
气液分离芯体4为网桶状结构,表面覆盖有超疏水材料涂层。将网桶状结构的气液分离芯体4安装在流体管道或容器内,并且气液分离芯体4的轴线与液体中气体的运动方向垂直,以增加气液分离速率,提高气液分离作用。The gas-
网桶状结构的气液分离芯体4的原网孔直径为10μm,在网桶表面喷涂一层4.5μm厚的超疏水涂层,获得最终网孔直径为1μm。The original mesh diameter of the gas-
在气液分离芯体4外面液体环境的压力P1与里面气体环境的压力P2的差值|P1-P2|≤1atm情况下,利用储气室1进行气体收集。When the difference between the pressure P1 of the liquid environment outside the gas-
如果不需要收集气体,只是除无害气体的话,可将出气管直接与周围大气环境连通。If it is not necessary to collect gas, but only to remove harmless gas, the outlet pipe can be directly connected to the surrounding atmosphere.
本实施例中的出气管3也可直接连接大气。The
本实施例实施效果/结果是快速、高效、分离率高。The implementation effect/result of this embodiment is fast, efficient and high in separation rate.
实施例2Example 2
如图2所示,装置包括储气室1、密封圈2、连接管6、出气管3和两个气液分离芯体4,两个气液分离芯体4均浸没于液体内部,两个气液分离芯体4的一端与同一三通的出气管3的两端连接,两个气液分离芯体4的另一端用U形的连接管6连接相通,出气管3第三端经密封圈2和储气室1连接相通。As shown in Figure 2, the device includes a
如果需要将本发明的气液分离装置安装在流体管道内,并从管道侧壁伸出,需要将出气管3从管壁穿出,并利用密封圈2进行密封,保证密封性、不泄露。如果不需要从管道侧壁引出,只是从液面伸出,则不需要密封圈2进行密封。If the gas-liquid separation device of the present invention needs to be installed in the fluid pipeline and extended from the side wall of the pipeline, the
气液分离芯体4为弹簧螺旋状结构,表面覆盖有超疏水材料涂层。将弹簧螺旋状结构的气液分离芯体4安装在流体管道或容器内,并且气液分离芯体4的轴线与液体中气体的运动方向垂直,以增加气液分离速率,提高气液分离作用。The gas-
弹簧螺旋状结构的气液分离芯体4的原弹簧丝直径d为0.1mm,在弹簧丝表面表面喷涂一层10μm厚的超疏水涂层,获得最终两个邻近的弹簧丝的间距均为1μm,能在弹簧内外不泄露的前提下增加液体中气体的析出速率。The diameter d of the original spring wire of the gas-
在气液分离芯体4外面液体环境的压力P1与里面气体环境的压力P2的差值|P1-P2|≤1atm情况下,利用储气室1进行气体收集。When the difference between the pressure P1 of the liquid environment outside the gas-
如果不需要收集气体,只是除无害气体的话,可将出气管直接与周围大气环境连通。If it is not necessary to collect gas, but only to remove harmless gas, the outlet pipe can be directly connected to the surrounding atmosphere.
本实施例中的出气管3也可直接连接大气。The
本实施例实施效果/结果是快速、高效、分离率高。The implementation effect/result of this embodiment is fast, efficient and high in separation rate.
具体实施中,可以采用多个气液分离芯体4进行大面积气液分离,可将气液分离芯体4的末端用U型管等连接管6将多个气液分离芯体4进行串联或并联,如图2所示。In the specific implementation, a plurality of gas-
由此可见,本发明利用超疏水材料的特性在网桶状或弹簧状的气液分离芯体4的内外分隔成气体环境和液体环境,并在气液界面处利用液体表面张力的作用,加快气体从气液界面析出,实现了液体中气体的快速析出,加速了气液分离效率和提高气液分离效果。It can be seen that the present invention utilizes the characteristics of super-hydrophobic materials to separate the inside and outside of the mesh barrel-shaped or spring-shaped gas-
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