CN108321995A - A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode - Google Patents
A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode Download PDFInfo
- Publication number
- CN108321995A CN108321995A CN201810121849.2A CN201810121849A CN108321995A CN 108321995 A CN108321995 A CN 108321995A CN 201810121849 A CN201810121849 A CN 201810121849A CN 108321995 A CN108321995 A CN 108321995A
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- tooling
- winding
- rotating disk
- twin shaft
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- 238000004804 winding Methods 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000009966 trimming Methods 0.000 claims description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 7
- 238000002788 crimping Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of twin shaft elevator assembled piece type coil winding machine and its winding modes, including rack, tension mechanism, enamel peeling machine structure, bus box, winding mechanism, thread cutting mechanism, tooling and rotating disk mechanism.It is in be placed horizontally in rack that the winding mechanism, which is two, and described two winding mechanisms have corresponded to a tension mechanism, an enamel peeling machine structure and a thread cutting mechanism respectively.The tooling is four, have a rectangular shape it is horizontal be set to above rotating disk mechanism, set that there are three horizontally disposed product fixed modules in equilateral triangle in the tooling.The rotating disk mechanism is equipped with a headgear, sets that there are four tooling transmission mechanisms corresponding with the tooling on the rotating disk mechanism.The present invention realizes automation twin shaft, multigroup synchronizing wire winding and piece, reduces the end of a thread number of produced coil, improves the performance parameter of coil, coil is made to disclosure satisfy that the requirement of motor stator coil high-quality in elevator industry, production efficiency improve 2/1.
Description
Technical field
The present invention relates to a kind of coil winding machine, a kind of twin shaft elevator assembled piece type coil winding machine and its winding mode are particularly related to.
Background technology
Now, scientific and technical continuous promotion, electromechanics trade are also in rapid development, and wherein stator coil is as motor
In an extremely important component part, the quality of quality directly affects the quality of motor, and due to stator coil
Wire winding is sufficiently complex, so how to produce a good stator coil becomes the problem that must be solved.
Elevator industry is more demanding for used motor performance in elevator due to security critical problem, for electricity
The requirement of stator coil in machine also improves therewith, to which the requirement of the coil winding machine to producing stator coil also constantly increases.
In view of this, the designer designs for above-mentioned coil winding machine does not attain many missings caused by improving and inconvenience,
And deeply conceive, and actively research improvement has a fling at and develops and design the present invention.
Invention content
The purpose of the present invention is to provide it is a kind of can fully-automatic production performance it is good, quality elevator motor stator coil
Twin shaft elevator assembled piece type coil winding machine.
Another object of the present invention is to provide a kind of winding modes suitable for twin shaft elevator assembled piece type coil winding machine.
In order to achieve the above objectives, solution of the invention is：
A kind of twin shaft elevator assembled piece type coil winding machine, including rack, tension mechanism, enamel peeling machine structure, bus box, winding mechanism, trimming
Mechanism, tooling and rotating disk mechanism, after the enamel peeling machine structure is set to tension mechanism, after the winding mechanism is set to enamel peeling machine structure, institute
Tooling is stated on rotating disk mechanism, the thread cutting mechanism is set to the horizontal top between winding mechanism and rotating disk mechanism.It is described around
It is in be placed horizontally in rack that line mechanism, which is two, and described two winding mechanisms have corresponded to a tension mechanism, an enamel peeling machine respectively
Structure and a thread cutting mechanism.The tooling is four, and in waiting square shapes level to be set to above rotating disk mechanism, the tooling is equipped with
Three horizontally disposed product fixed modules in equilateral triangle.The rotating disk mechanism be equipped with a headgear, described turn
Tooling transmission mechanism corresponding with the tooling there are four being set on disc mechanism.
The thread cutting mechanism includes bracing wire module, lower air cylinder, shelves line apparatus and trimming module, the bracing wire module cooperation
It includes crimping head, trimming thread ends and scissors cylinder to have a bracing wire motor, the trimming module.
The tooling includes upper tooling ontology and lower tooling ontology, and the product fixed module is fixed on by fixing pin
Between upper tooling ontology and lower tooling ontology, an intercoil connection adjusting block, the tooling are equipped between each product fixed module
Transmission mechanism is equipped with product locator module.
Headgear on the rotating disk mechanism is equipped with a tool locating module.
A kind of winding mode of twin shaft elevator assembled piece type coil winding machine, includes the following steps：
（1）A copper wire part is subjected to pre- stripping paint processing.
（2）Paint treated copper wire will be shelled in advance to be set in tooling by tension mechanism, enamel peeling machine structure, winding mechanism respectively,
And start Biaxial synchronous coiling.
（3）After completing the first set product coiling, rotary tooling starts the second set product coiling.
（4）After completing first group of tooling coiling, trimming is carried out to three pole product of completed twin shaft by thread cutting mechanism, and
Rotary turnplate, start second group of tooling around.
（5）After the completion of coiling and product splicing, feeding.
With the above structure, the present invention is by two groups of winding mechanisms, synchronous progress twin shaft coiling, and uses and can be driven
Tooling, and make tooling revolve round the sun rotating disk mechanism, realize the twin shaft of 3X2X2, multigroup coiling, not only reduce the end of a thread amount, carry
High coil performance, more improves production efficiency by integration, automation.
Meanwhile the tooling of use is equipped with an intercoil connection adjusting block, can adjust gap bridge different length and meet each type production
Product demand does not have to weight and mutually replaces tooling, reduces debug time.Also improve working efficiency.
Meanwhile the thread cutting mechanism collection trimming of use, crimping and thread drawing mechanism are integrated, reduce mechanism quantity, and draw
Line is to add module to realize by machine, and bracing wire length can be adjusted arbitrarily, and relatively conventional cylinder bracing wire can more meet different type product
Demand.
Meanwhile it being equipped with locating module, so that the present invention is added when switching product and precisely align, further ensures the present invention
The coil produced has accurate performance parameters.
Description of the drawings
Fig. 1 is a preferred embodiment of the present invention overall structure stereogram；
Fig. 2 is a preferred embodiment of the present invention overall structure front view；
Fig. 3 is a preferred embodiment of the present invention thread cutting mechanism front view；
Fig. 4 is a preferred embodiment of the present invention thread cutting mechanism side view；
Fig. 5 is a preferred embodiment of the present invention tool structure front view.
Specific implementation mode
In order to further explain the technical solution of the present invention, being explained in detail the present invention below by specific embodiment
It states.
As shown in Figure 1 and Figure 2, present invention is disclosed a kind of twin shaft elevator assembled piece type coil winding machines, including rack 1, tension mechanism
2, enamel peeling machine structure 3, bus box 4, winding mechanism 5, thread cutting mechanism 6, tooling 7 and rotating disk mechanism 8.
The tension mechanism 2 provides tension, is responsible for into line procedures, after the enamel peeling machine structure 3 is set to tension mechanism 2, passes through
Centrifugal rotation is carried out to making the paint of copper wire outer layer peel off to cutter, after the bus box 4 is set to enamel peeling machine structure 3, is responsible for painting stripping
Copper wire afterwards carries out winding displacement, after the winding mechanism 5 is set to bus box 4, is responsible for carrying out coiling to the product in tooling 7, described
Tooling 7 is set on rotating disk mechanism 8, and the thread cutting mechanism 6 is set to the horizontal top between winding mechanism 5 and rotating disk mechanism 8.It is described
It is in be placed horizontally in rack 1 that winding mechanism 5, which is two, and described two winding mechanisms 5 have corresponded to a tension mechanism 2, one respectively
Enamel peeling machine structure 3 and a thread cutting mechanism 6.The tooling 7 is four, is in that equal square shapes level is set to 8 top of rotating disk mechanism, described
Horizontally disposed product fixed module 71 in equilateral triangle there are three being set in tooling 7.The rotating disk mechanism is passed equipped with a turntable
Motivation structure 81, sets that there are four tooling transmission mechanisms corresponding with the tooling 82 on the rotating disk mechanism 8.
As shown in Figure 3, Figure 4, the thread cutting mechanism 6 includes bracing wire module 61, lower air cylinder 62, shelves line apparatus 63 and trimming
Module 64, the bracing wire module 61 are combined with a bracing wire motor 611, and the trimming module 64 includes crimping head 641, trimming thread ends
642 and scissors cylinder 643.
As shown in Figure 1, shown in Figure 5, the tooling 7 includes upper tooling ontology 72 and lower tooling ontology 73, the product stent
Block 71 is fixed on by fixing pin 711 between upper tooling ontology 72 and lower tooling ontology 73, each product fixed module 71
Between be equipped with an intercoil connection adjusting block 74, the tooling transmission mechanism 82 be equipped with product locator module 83.
Headgear on the rotating disk mechanism is equipped with a tool locating module 84.
Wherein, the winding mode of above-mentioned a kind of twin shaft elevator assembled piece type coil winding machine, includes the following steps：
（1）A copper wire part is subjected to pre- stripping paint processing.
（2）Paint treated copper wire will be shelled in advance, and tooling 7 is set to by tension mechanism 2, enamel peeling machine structure 3, winding mechanism 5 respectively
On, and start Biaxial synchronous coiling.
（3）After completing the first set product coiling, rotary tooling 7 starts the second set product coiling.
（4）After completing first group of 7 coiling of tooling, trimming is carried out to three pole product of completed twin shaft by thread cutting mechanism 6,
And rotary turnplate 8, start second group of tooling around.
（5）After the completion of coiling and product splicing, feeding.
The product form and style of above-described embodiment and schema and the non-limiting present invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as the patent category for not departing from the present invention.
Claims (5)
1. a kind of twin shaft elevator assembled piece type coil winding machine, it is characterised in that：Including rack, tension mechanism, enamel peeling machine structure, bus box,
Winding mechanism, thread cutting mechanism, tooling and rotating disk mechanism, after the enamel peeling machine structure is set to tension mechanism, the winding mechanism is set to
After enamel peeling machine structure, the tooling is set on rotating disk mechanism, and the thread cutting mechanism is set to the water between winding mechanism and rotating disk mechanism
Flat top；It is in be placed horizontally in rack that the winding mechanism, which is two, and described two winding mechanisms have corresponded to a tension respectively
Mechanism, an enamel peeling machine structure and a thread cutting mechanism；The tooling is four, has a rectangular shape horizontal above rotating disk mechanism, institute
State horizontally disposed product fixed module in equilateral triangle there are three being set in tooling；The rotating disk mechanism is equipped with a driver
Structure, sets that there are four tooling transmission mechanisms corresponding with the tooling on the rotating disk mechanism.
2. a kind of twin shaft elevator assembled piece type coil winding machine as described in claim 1, it is characterised in that：The thread cutting mechanism includes drawing
Line module, lower air cylinder, shelves line apparatus and trimming cylinder, the bracing wire module are combined with a bracing wire motor, the trimming cylinder
Including crimping head, trimming thread ends and scissors cylinder.
3. a kind of twin shaft elevator assembled piece type coil winding machine as described in claim 1, it is characterised in that：The tooling includes upper tooling
Ontology and lower tooling ontology, the product fixed module by fixing pin be fixed on upper tooling ontology and lower tooling ontology it
Between, an intercoil connection adjusting block is equipped between each product fixed module, the tooling transmission mechanism is equipped with product orientation mould
Block.
4. a kind of twin shaft elevator assembled piece type coil winding machine as described in claim 1, it is characterised in that：Turn on the rotating disk mechanism
Disk transmission mechanism is equipped with a tool locating module.
5. a kind of winding mode of twin shaft elevator assembled piece type coil winding machine, it is characterised in that：Include the following steps：
（1）A copper wire part is subjected to pre- stripping paint processing；
（2）Paint treated copper wire will be shelled in advance to be set in tooling by tension mechanism, enamel peeling machine structure, winding mechanism respectively, and open
Beginning Biaxial synchronous coiling；
（3）After completing the first set product coiling, rotary tooling starts the second set product coiling；
（4）After completing first group of tooling coiling, trimming is carried out to three pole product of completed twin shaft by thread cutting mechanism, and rotate
Turntable, start second group of tooling around；
（5）After the completion of coiling and product splicing, feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810121849.2A CN108321995A (en) | 2018-02-07 | 2018-02-07 | A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810121849.2A CN108321995A (en) | 2018-02-07 | 2018-02-07 | A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108321995A true CN108321995A (en) | 2018-07-24 |
Family
ID=62902182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810121849.2A Pending CN108321995A (en) | 2018-02-07 | 2018-02-07 | A kind of twin shaft elevator assembled piece type coil winding machine and its winding mode |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108321995A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109616312A (en) * | 2018-11-28 | 2019-04-12 | 厦门匠欣自动化设备有限公司 | A kind of three axis spooling equipments |
| CN113595343A (en) * | 2021-07-26 | 2021-11-02 | 苏州新棋周自动化科技有限公司 | Efficient material-saving stator winding workbench |
| CN113972801A (en) * | 2021-11-30 | 2022-01-25 | 深圳市合力士机电设备有限公司 | Flat wire double-station winding machine and winding method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417276A (en) * | 2015-12-21 | 2016-03-23 | 中山市三礼电子有限公司 | Double-shaft externally winding machine |
| CN205881686U (en) * | 2016-05-27 | 2017-01-11 | 上海睿通机器人自动化股份有限公司 | Full -automatic double -end hollow coil winding machine |
| CN207853709U (en) * | 2018-02-07 | 2018-09-11 | 厦门匠欣自动化设备有限公司 | A kind of twin shaft elevator assembled piece type coil winding machine |
-
2018
- 2018-02-07 CN CN201810121849.2A patent/CN108321995A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417276A (en) * | 2015-12-21 | 2016-03-23 | 中山市三礼电子有限公司 | Double-shaft externally winding machine |
| CN205881686U (en) * | 2016-05-27 | 2017-01-11 | 上海睿通机器人自动化股份有限公司 | Full -automatic double -end hollow coil winding machine |
| CN207853709U (en) * | 2018-02-07 | 2018-09-11 | 厦门匠欣自动化设备有限公司 | A kind of twin shaft elevator assembled piece type coil winding machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109616312A (en) * | 2018-11-28 | 2019-04-12 | 厦门匠欣自动化设备有限公司 | A kind of three axis spooling equipments |
| CN113595343A (en) * | 2021-07-26 | 2021-11-02 | 苏州新棋周自动化科技有限公司 | Efficient material-saving stator winding workbench |
| CN113595343B (en) * | 2021-07-26 | 2023-03-07 | 苏州新棋周自动化科技有限公司 | Economize material stator wire winding workstation |
| CN113972801A (en) * | 2021-11-30 | 2022-01-25 | 深圳市合力士机电设备有限公司 | Flat wire double-station winding machine and winding method thereof |
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