CN108316096A - A kind of sub-base grader integrated control hydraulic system and its control method - Google Patents

A kind of sub-base grader integrated control hydraulic system and its control method Download PDF

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Publication number
CN108316096A
CN108316096A CN201810057325.1A CN201810057325A CN108316096A CN 108316096 A CN108316096 A CN 108316096A CN 201810057325 A CN201810057325 A CN 201810057325A CN 108316096 A CN108316096 A CN 108316096A
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China
Prior art keywords
valve
screed
paver
oil cylinder
hopper
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CN201810057325.1A
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CN108316096B (en
Inventor
张恒郡
徐彪
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LIUGONG WUXI ROAD SURFACE MACHINERY CO Ltd
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LIUGONG WUXI ROAD SURFACE MACHINERY CO Ltd
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Publication of CN108316096A publication Critical patent/CN108316096A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/12Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/08Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

It includes screed regulating mechanism, hopper regulating mechanism and track tension device that the present invention, which plants sub-base grader integrated control hydraulic system and its control method, the system,;The screed regulating mechanism includes fine motion levelling mechanism, elevating mechanism and telescoping mechanism;The track tension device includes check valve and overflow valve, and third oil circuit flows to paver crawler tensioning oil cylinder after overflow valve, check valve, and is provided with overflow valve between paver crawler tensioning oil cylinder and hydraulic oil container.The present invention plants sub-base grader integrated control hydraulic system and its control method, integrated level height and more superiority of effectiveness.

Description

A kind of sub-base grader integrated control hydraulic system and its control method
Technical field
The present invention relates to a kind of integrated hydraulic control system and its control methods, being applied to road surface more particularly, to one kind Integrated control hydraulic system on paver and its control method, belong to technical field of paver control.
Background technology
The operation process of paver is practical be exactly paving concrete pavement process, needed to paver screed in paving process Etc. mechanisms do auxiliary movement to ensure construction requirement;Paver will have when walking promotes screed and declines function, to walking Crawler belt has tensioning function, needs to have independent fine motion screed to make the function of evenness of road surface, hopper when construction with paving machine thus The folding function of discharging, elongation and the function that shortens of freely-moving mangle;Nowadays realize that the paver of these functions is adopted mostly It is worked independently with more set controls and cost is higher;Elevating function, fine motion leveling road surface work(of i.e. traditional paver to screed Energy, traveling crawler tensioning function, hopper folding function, the elongation of freely-moving mangle and shortening function are all independent component control 's;In order to realize that element is more used in the function, piping connection is complicated, interior layout elements are difficult in a limited space, can repair Property it is poor, to largely improve the production cost of complete machine, also to user bring it is more it is economical, more preferably produce Product.More and more fierce market competition is thus faced, higher machine manufacturing cost, which will be restricted largely, to pave The development of machine, especially sales volume and occupation rate of market;Because cost performance is user had to take into account that when choosing paver one A key factor.
Invention content
High and more superiority of effectiveness the road surface booth the purpose of the present invention is to overcome the above shortcomings and to provide a kind of integrated level Paving machine integrated control hydraulic system and its control method.
The object of the present invention is achieved like this:
A kind of sub-base grader integrated control hydraulic system, it is characterised in that:The system includes screed regulating mechanism, material Struggle against regulating mechanism and track tension device;
The screed regulating mechanism includes fine motion levelling mechanism, elevating mechanism and telescoping mechanism;Hydraulic pressure in hydraulic oil container Oil is divided into the first oil circuit, the second oil circuit and third oil circuit after pump pressurizes by two cascade priority traffic valves;First oil circuit passes through Flow divider-combiner is divided into after two-way respectively after H-type solenoid directional control valve through being flowed to by bidirectional relief valve, hydraulic lock, one-way speed-regulating valve Paver screed fine motion leveling cyclinder constitutes fine motion levelling mechanism;Second oil circuit is after electromagnetic relief valve, Y type solenoid directional control valves It is divided into two-way, wherein being directly connected to two paver screed lifting cylinders all the way, another way is divided again through flow divider-combiner Elevating mechanism is constituted to be each led into after two-way in two paver screed lifting cylinders;Telescoping mechanism is symmetrically arranged with two Group, the second oil circuit are connected to paver screed telescopic oil cylinder after Y type solenoid directional control valves after hydraulic lock, one-way speed-regulating valve;
The hopper regulating mechanism is provided with two groups, and every group of hopper regulating mechanism includes O-shaped solenoid directional control valve, overflow valve and material Struggle against oil cylinder one, hopper oil cylinder two, and the second oil circuit enters O-shaped solenoid directional control valve after damping, flows out the two-way of O-shaped solenoid directional control valve Hopper oil cylinder one is flowed into through overflow valve all the way in hydraulic oil, another way flows into hopper oil cylinder one and hopper oil cylinder two;
The track tension device includes check valve and overflow valve, and third oil circuit flows to paver after overflow valve, check valve Crawler tensioning oil cylinder, and it is provided with overflow valve between paver crawler tensioning oil cylinder and hydraulic oil container.
A kind of control method of sub-base grader integrated control hydraulic system, in original state, system oil inlet with it is preferential Flow valve communicates, and the preferential oil circuit of flow pressure-gradient control valve is communicated with paver screed fine motion leveling Road System circuit, and flow is excellent The extra oil circuit of first valve is communicated with flow pressure-gradient control valve, and preferential oil circuit and the paver traveling crawler clamping system of flow pressure-gradient control valve return Road communicates, the extra oil circuit of flow pressure-gradient control valve with respectively with paver screed raising and lowering system, hopper of paver open and close System, paver screed telescopic system communicate;Paver screed raising and lowering system, hopper of paver open-close system, Paver screed telescopic system uses the connection scheme of oil circuit in parallel;
Solenoid directional control valve is the solenoid directional control valve of 3-position 4-way " H " type Median Function, obtains power failure state by controlling it, realizes liquid Pressure lock is by paver screed fine motion leveling cyclinder rod chamber and rodless cavity to locked effect and screed leveling micro-motion oil cylinder Flexible handoff functionality;The movement velocity of paver screed fine motion leveling cyclinder is adjusted by one-way speed-regulating valve;By two-way The extra fluid of overflow valve off-load;Solenoid directional control valve is the solenoid directional control valve of 3-position 4-way Y-shaped Median Function, is obtained by controlling it Power failure state realizes floating and the latch functions and screed raising and lowering function of screed;It is realized by flow divider-combiner The rise and fall of the overall leveling of screed;Pass through the electromagnetic switch that solenoid directional control valve is 3-position 4-way " O " type Median Function Valve obtains power failure state by controlling it, realizes the handoff functionality of the folding of hopper;By hopper oil cylinder with hopper oil cylinder without bar Chamber is in parallel, the rod chamber folding function of realizing magazine-less system in parallel with overflow valve of hopper oil cylinder;Pass through paver crawler tensioning Oil cylinder is connected with the working connection of overflow valve parallel connection with check valve, and the check valve mode in parallel with working connection overflow valve is lasting to realize The function of pressurize tensioning;Solenoid directional control valve is the solenoid directional control valve of 3-position 4-way Y-shaped Median Function, and dead electricity is obtained by controlling it State realizes hydraulic lock by paver screed telescopic oil cylinder rod chamber and rodless cavity to locked effect and paver screed The flexible handoff functionality of telescopic oil cylinder.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention by the collaborative work of O-shaped, Y types and H-type solenoid directional control valve by screed regulating mechanism, hopper regulating mechanism and On one system, and the oil piping system of three parts functional loop in actual use is entire for track tension device organic combination In a valve block, in use, only needing each valve port with mutual oil cylinder being connected, the life of enterprise is greatly reduced Manufacturing cost is produced, but also later stage installation maintenance is extremely convenient, is conducive to manufacturing enterprise and market is seized with more preferably cost performance.
Description of the drawings
Fig. 1 is a kind of hydraulic circuit diagram of sub-base grader integrated control hydraulic system of the present invention.
Wherein:
One-way speed-regulating valve 1, hydraulic lock 2, bidirectional relief valve 3, solenoid directional control valve 4, flow divider-combiner 5, priority traffic valve 6, overflow Valve 7, pump 8, hydraulic oil container 9, solenoid directional control valve 10, solenoid directional control valve 11, electromagnetic relief valve 12, solenoid directional control valve 13, damping 14, One-way speed-regulating valve 15, check valve 16, paver screed fine motion leveling cyclinder 17, paver screed lifting cylinder 18, hopper Oil cylinder 1, hopper oil cylinder 2 20, paver screed telescopic oil cylinder 21, paver crawler tensioning oil cylinder 22.
Specific implementation mode
Referring to Fig. 1, a kind of sub-base grader integrated control hydraulic system of the present invention, the system includes ironing Plate regulating mechanism, hopper regulating mechanism and track tension device;
The screed regulating mechanism includes fine motion levelling mechanism, elevating mechanism and telescoping mechanism;Hydraulic pressure in hydraulic oil container 9 Oil is divided by two cascade priority traffic valves 6 for the first oil circuit, the second oil circuit and third oil circuit after 8 pressurization of pump;First oil circuit After flow divider-combiner 5 divides for two-way respectively after H-type solenoid directional control valve 4 through by bidirectional relief valve 3, hydraulic lock 2, unidirectional speed governing Valve 1 flows to paver screed fine motion leveling cyclinder 17 and constitutes fine motion levelling mechanism;Second oil circuit is through electromagnetic relief valve 12, Y types It is divided into two-way after solenoid directional control valve 11, wherein it is directly connected to two paver screed lifting cylinders 18 all the way, another way warp Flow divider-combiner, which is again split into after two-way to each lead into two paver screed lifting cylinders 18, constitutes elevating mechanism;It is flexible Mechanism is symmetrically arranged with two groups, and the second oil circuit is connected to after hydraulic lock, one-way speed-regulating valve 15 after Y type solenoid directional control valves and paves Machine screed telescopic oil cylinder 21;
The hopper regulating mechanism is provided with two groups, every group of hopper regulating mechanism include O-shaped solenoid directional control valve 13, overflow valve and Hopper oil cylinder 1, hopper oil cylinder 2 20, the second oil circuit enter O-shaped solenoid directional control valve 13 after damping 14, flow out O-shaped electromagnetism and change Hopper oil cylinder 1 is flowed into through overflow valve all the way into the two-way hydraulic oil of valve 13, another way flows into hopper oil cylinder 1 and material Struggle against oil cylinder 2 20;
The track tension device includes check valve 16 and overflow valve, and third oil circuit flows to booth after overflow valve, check valve 16 Paving machine crawler tensioning oil cylinder 22, and it is provided with overflow valve between paver crawler tensioning oil cylinder 22 and hydraulic oil container 9;The overflow Valve is precursor overflow valve;
The operation principle of the present invention is that:
In original state, system oil inlet P is communicated with priority traffic valve 6, and preferential oil circuit and the paver of flow pressure-gradient control valve 2 press Plate fine motion leveling Road System circuit communicates, and the extra oil circuit of flow pressure-gradient control valve 2 is communicated with flow pressure-gradient control valve 12, flow pressure-gradient control valve 12 preferential oil circuit is communicated with paver traveling crawler clamping system circuit, the extra oil circuit of flow pressure-gradient control valve 12 with respectively with booth Paving machine screed raising and lowering system, hopper of paver open-close system, paver screed telescopic system communicate.Paver is pressed Tablet raising and lowering system, hopper of paver open-close system, paver screed telescopic system use the connection of oil circuit in parallel Scheme;
Solenoid directional control valve 4 is the solenoid directional control valve of 3-position 4-way " H " type Median Function, and power failure state is obtained by controlling it, is realized Hydraulic lock 2 is by 17 rod chamber of paver screed fine motion leveling cyclinder and rodless cavity to locked effect and screed leveling fine motion The flexible handoff functionality of oil cylinder 17;The movement velocity of paver screed fine motion leveling cyclinder 17 is adjusted by one-way speed-regulating valve 1. Pass through the extra fluid of 3 off-load of bidirectional relief valve.Solenoid directional control valve 11 is the solenoid directional control valve of 3-position 4-way Y-shaped Median Function, Power failure state is obtained by controlling it, realizes floating and the latch functions and screed raising and lowering function of screed.By dividing Flow the rise and fall that combiner valve 5 realizes the overall leveling of screed.It is position in 3-position 4-way " O " type by solenoid directional control valve 13 The solenoid directional control valve of function obtains power failure state by controlling it, realizes the handoff functionality of the folding of hopper.Pass through hopper oil cylinder 20 It is in parallel with the rodless cavity of hopper oil cylinder 19, the rod chamber folding work(of realizing magazine-less system in parallel with overflow valve 7 of hopper oil cylinder 19 Energy.It is connected with check valve 16 by the working connection in parallel with overflow valve 7 of paver crawler tensioning oil cylinder 22, check valve 16 and main oil The mode in parallel of road overflow valve 7 realizes the function of lasting pressurize tensioning.Solenoid directional control valve 11 is 3-position 4-way Y-shaped middle-position machine The solenoid directional control valve of energy obtains power failure state by controlling it, realizes hydraulic lock 2 by 21 rod chamber of paver screed telescopic oil cylinder The handoff functionality to stretch with paver screed telescopic oil cylinder 21 to locked effect with rodless cavity.
In addition:It should be noted that above-mentioned specific implementation mode is only a prioritization scheme of this patent, the skill of this field Any change or improvement that art personnel are done according to above-mentioned design, within the protection domain of this patent..

Claims (4)

1. a kind of sub-base grader integrated control hydraulic system, it is characterised in that:The system include screed regulating mechanism, Hopper regulating mechanism and track tension device;
The screed regulating mechanism includes fine motion levelling mechanism, elevating mechanism and telescoping mechanism;Hydraulic pressure in hydraulic oil container Oil is divided into the first oil circuit, the second oil circuit and third oil circuit after pump pressurizes by two cascade priority traffic valves;First oil circuit passes through Flow divider-combiner is divided into after two-way respectively after H-type solenoid directional control valve through being flowed to by bidirectional relief valve, hydraulic lock, one-way speed-regulating valve Paver screed fine motion leveling cyclinder constitutes fine motion levelling mechanism;Second oil circuit is after electromagnetic relief valve, Y type solenoid directional control valves It is divided into two-way, wherein being directly connected to two paver screed lifting cylinders all the way, another way is divided again through flow divider-combiner Elevating mechanism is constituted to be each led into after two-way in two paver screed lifting cylinders;Telescoping mechanism is symmetrically arranged with two Group, the second oil circuit are connected to paver screed telescopic oil cylinder after Y type solenoid directional control valves after hydraulic lock, one-way speed-regulating valve;
The hopper regulating mechanism is provided with two groups, and every group of hopper regulating mechanism includes O-shaped solenoid directional control valve, overflow valve and material Struggle against oil cylinder one, hopper oil cylinder two, and the second oil circuit enters O-shaped solenoid directional control valve after damping, flows out the two-way of O-shaped solenoid directional control valve Hopper oil cylinder one is flowed into through overflow valve all the way in hydraulic oil, another way flows into hopper oil cylinder one and hopper oil cylinder two.
2. a kind of sub-base grader integrated control hydraulic system as described in claim 1, it is characterised in that:The crawler tensioning machine Structure includes check valve and overflow valve, and third oil circuit flows to paver crawler tensioning oil cylinder after overflow valve, check valve, and paves It is provided with overflow valve between machine crawler tensioning oil cylinder and hydraulic oil container.
3. a kind of sub-base grader integrated control hydraulic system as described in claim 1, it is characterised in that:Overflow valve overflows for guide Flow valve.
4. a kind of control method of sub-base grader integrated control hydraulic system as described in claim 1, it is characterised in that:First Beginning state, system oil inlet(P)With priority traffic valve(6)It communicates, flow pressure-gradient control valve(2)Preferential oil circuit and paver screed Fine motion leveling Road System circuit communicates, flow pressure-gradient control valve(2)Extra oil circuit and flow pressure-gradient control valve(12)It communicates, flow is preferential Valve(12)Preferential oil circuit communicated with paver traveling crawler clamping system circuit, flow pressure-gradient control valve(12)Extra oil circuit with point It is not communicated with paver screed raising and lowering system, hopper of paver open-close system, paver screed telescopic system;Booth Paving machine screed raising and lowering system, hopper of paver open-close system, paver screed telescopic system are using oil circuit in parallel Connection scheme;
Solenoid directional control valve(4)For the solenoid directional control valve of 3-position 4-way " H " type Median Function, power failure state is obtained by controlling it, it is real Existing hydraulic lock(2)By paver screed fine motion leveling cyclinder(17)Rod chamber and rodless cavity are to locked effect and screed tune Flat micro-motion oil cylinder(17)Flexible handoff functionality;Pass through one-way speed-regulating valve(1)Adjust paver screed fine motion leveling cyclinder (17)Movement velocity;Pass through bidirectional relief valve(3)The extra fluid of off-load;Solenoid directional control valve(11)For in 3-position 4-way Y-shaped The solenoid directional control valve of median function obtains power failure state by controlling it, realizes in the floating and latch functions and screed of screed Rise and decline function;Pass through flow divider-combiner(5)Realize the rise and fall of the overall leveling of screed;Pass through solenoid directional control valve (13)For the solenoid directional control valve of 3-position 4-way " O " type Median Function, power failure state is obtained by controlling it, realizes the folding of hopper Handoff functionality;Pass through hopper oil cylinder(20)With hopper oil cylinder(19)Rodless cavity it is in parallel, hopper oil cylinder(19)Rod chamber with overflow Flow valve(7)The folding function of magazine-less system is realized in parallel connection;Pass through paver crawler tensioning oil cylinder(22)With overflow valve(7)In parallel Working connection and check valve(16)Series connection, check valve(16)With working connection overflow valve(7)Mode in parallel realizes lasting pressurize Tight function;Solenoid directional control valve(11)For the solenoid directional control valve of 3-position 4-way Y-shaped Median Function, dead electricity shape is obtained by controlling it State realizes hydraulic lock(2)By paver screed telescopic oil cylinder(21)Rod chamber and rodless cavity are to locked effect and paver Screed telescopic oil cylinder(21)Flexible handoff functionality.
CN201810057325.1A 2018-01-22 2018-01-22 Integrated control hydraulic system of road paver and control method thereof Active CN108316096B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110056552A (en) * 2019-03-27 2019-07-26 中铁隧道股份有限公司 A kind of monoblock type turns over slag workbench hydraulic system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2112327A1 (en) * 1971-03-15 1972-10-12 Demag Baumaschinen Gmbh Hydraulic drive for a road paver
CN202081364U (en) * 2011-04-28 2011-12-21 天津鼎盛工程机械有限公司 Hydraulic crawler-type minitype asphalt paver
CN104047914A (en) * 2014-07-03 2014-09-17 戴纳派克(中国)压实摊铺设备有限公司 Floating screed control system of paver and paver
CN104500485A (en) * 2014-12-25 2015-04-08 柳工无锡路面机械有限公司 Hydraulic system for floating of scraper of pavement milling machine
CN206204739U (en) * 2016-11-18 2017-05-31 徐工集团工程机械股份有限公司 Paver hydraulic control system and paver

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2112327A1 (en) * 1971-03-15 1972-10-12 Demag Baumaschinen Gmbh Hydraulic drive for a road paver
CN202081364U (en) * 2011-04-28 2011-12-21 天津鼎盛工程机械有限公司 Hydraulic crawler-type minitype asphalt paver
CN104047914A (en) * 2014-07-03 2014-09-17 戴纳派克(中国)压实摊铺设备有限公司 Floating screed control system of paver and paver
CN104500485A (en) * 2014-12-25 2015-04-08 柳工无锡路面机械有限公司 Hydraulic system for floating of scraper of pavement milling machine
CN206204739U (en) * 2016-11-18 2017-05-31 徐工集团工程机械股份有限公司 Paver hydraulic control system and paver

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110056552A (en) * 2019-03-27 2019-07-26 中铁隧道股份有限公司 A kind of monoblock type turns over slag workbench hydraulic system

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