CN108315245A - A kind of six fort tea automatic fermentation devices convenient for sampling - Google Patents
A kind of six fort tea automatic fermentation devices convenient for sampling Download PDFInfo
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- CN108315245A CN108315245A CN201810324096.5A CN201810324096A CN108315245A CN 108315245 A CN108315245 A CN 108315245A CN 201810324096 A CN201810324096 A CN 201810324096A CN 108315245 A CN108315245 A CN 108315245A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/08—Oxidation; Fermentation
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/44—Multiple separable units; Modules
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
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- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/10—Rotating vessel
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- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/48—Automatic or computerized control
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Abstract
The present invention provides a kind of six fort tea automatic fermentation devices convenient for sampling, including fermenting case, supporting rack, Multifunctional hide lifting tank, switching mechanism, sampling mechanism and control system；Support frame as described above is uprightly arranged on the ground；The fermenting case is divided into two row, is distributed on support frame as described above side by side；Mutual corresponding vertical idler, horizontal guide wheel and vertical rail, horizontal rail are respectively equipped on the fermenting case and supporting rack；A vacancy is arbitrarily vacated in the two row fermenting cases, a fermenting case of bottommost is empty van；Multifunctional hide lifting tank is arranged in the side of support frame as described above, and sampling mechanism is arranged in the other side；The Multifunctional hide lifting tank is internally provided with rotary shaft and helix swiveling plate；The top and bottom of the Multifunctional hide lifting tank are connected with turnover bracket；The rear corresponding position of the turnover bracket is equipped with upset motor II.The present invention is ingenious in design, multiple functional, works well, and the tealeaves of different batches can ferment simultaneously, is highly suitable for six fort tea and produces in enormous quantities.
Description
Technical field
The invention belongs to tea leaf fermentation machinery technical fields, are related to a kind of six fort tea automatic fermentation devices convenient for sampling.
Background technology
Six fort tea originate from Guangxi Wuzhou, because its is best in quality, has unique " betel nut is fragrant ", are regarded as black tea superfine product.
Six authentic fort tea are other than it need to use the tealeaves that Wuzhou native country is planted, and production method is also extremely fastidious, fermentation work therein
Skill is even more to determine the key of tea product.The mode that six traditional fort tea are all made of " pile fermentation " is fermented, both on smooth ground
A large amount of tealeaves is stacked, is aided with moisture content, shares equally and the operations such as turning, tealeaves is allowed slowly to ferment 1 ~ 2 month.However, this kind of form
It is easy to form droplet in the bottoms Cha Dui, causes tealeaves hardened, keep fermentation uneven, defect rate increases；Temperature inside tea heap simultaneously
Degree is not easy to control, not in time such as turning, temperature long-time degree is caused to be higher than 60 DEG C, then will appear " burning tea " phenomenon；Carry out batch
When production, tea heap often has 20t ~ 30t weights, and the workload of artificial turning is very big, and is very easy to because turning is led not in time
It causes " burning tea "；Although the ground for " pile fermentation " fermentation all have passed through the specially treateds such as disinfection, it is stacked at ground, often still
It can cause some hygienic issues, be unfavorable for ensureing the quality of six fort tea, while also occupying a large amount of plant area；Due to difference
Batch tealeaves quantity, quality and beginning fermentation time have differences, and under the premise of a collection of tea leaf fermentation before not interrupting, need to set up another
Tea heap ferments, time-consuming and laborious.
Publication number is that the Chinese invention patent application of CN201210552475.2 discloses a kind of gradient type tea company
Continuous installation for fermenting, belongs to machine for processing tea technical field.The invention device has the fermenting case of multiple going up or down stairway arrangement, goes out
Expect device, dispersing device and conveying device, the gas chamber of connection is equipped between fermenting case, and is equipped with Temperature Humidity Sensor and oxygen concentration
Sensor.
Publication number is that the Chinese invention patent application of CN201420547159.0 discloses a kind of tealeaves automatic cycle
Installation for fermenting belongs to machine for processing tea technical field.The present invention have the round-trip turnover plate type fermentation bed of multilayer, round-trip conveyer belt,
Climbing conveyer belt and climatic chamber；The round-trip turnover plate type fermentation bed of multilayer is mounted in climatic chamber, climbing conveyer belt arrangement
It is round-trip to convey the round-trip turnover plate type fermentation bed of band connection multilayer and climbing conveyer belt in one end of climatic chamber.
Publication number is that the Chinese invention patent application of CN201310524197.4 discloses a kind of tea fermentation tank, is belonged to
In tealeaves production field.The invention has tank body and is fixed at the circular orbit of tank body left and right ends, and tank body can be by power
Device drives edge circular orbit moves, and steam jet and deflector are equipped in tank body.
In above-mentioned technical proposal, have the following disadvantages：The first, turning and installation for fermenting one, causes turning mode single,
Turning is uneven, ineffective；The second, it cannot be distinguished when different batches tealeaves ferments simultaneously, easily cause managerial confusion；Third,
Device functionality is single, can not provide other than fermentation, the function in other tealeaves preparation process；4th, partial devices only carry
For short fermentation function, six fort tea are not met for a long time, large batch of fermentation tea-manufacturing technology requirement.
Invention content
To solve the above problems, the present invention provides a kind of six fort tea automatic fermentation devices convenient for sampling.This sends out automatically
Ferment device is fermented by six fort tea of fermenting case pair, is aided with stirring montant and stirring cross bar is broken up, cooperation nozzle is humidified；
Again by the cooperation of supporting rack, vertical rail, cross track, vacancy and empty van, temperature can be made to be moved higher than the fermenting case of setting value
The progress turning of Multifunctional hide lifting tank is utilized after moving suitable position；Multifunctional hide lifting tank is in addition to having the function of spiral turning, also
It can assist carrying out the preparation of coarse leaves.Structure of the invention is ingenious in design, occupies little space, and ferment effect is good, and different batches
Secondary tealeaves can ferment simultaneously, be very suitable for six fort tea high-volume, prolonged zymotechnique.
Technical scheme is as follows：
A kind of six fort tea automatic fermentation devices convenient for sampling, including fermenting case, supporting rack, Multifunctional hide lifting tank, switching mechanism
And control system；Support frame as described above is divided into six roots of sensation straight-bar, and upright setting parallel to each other is on the ground；The fermenting case is divided into two
Row, side by side distribution are arranged on the bracket；The fermenting case includes head cover, venthole, nozzle, hinge I, stirring montant, stirs
Mix cross bar, fermentation chamber, vertical idler, horizontal guide wheel, guide plate, hinge II, vertical rail, horizontal rail, vertical idler avoid holes,
Synchronous motor, roller, synchronous belt and door for discharging tea；The short side of the head cover is flexibly connected by hinge I with the short side of fermentation chamber；Institute
It includes protecgulum, rear cover and hinge III to state head cover；The protecgulum is flexibly connected by hinge III with rear cover；The vent arrangement is set
It sets on head cover, and runs through the head cover；The nozzle is arranged on the lower surface of head cover, and faces inside fermentation chamber；Institute
It states stirring montant to be arranged in the lower surface of head cover, gos deep into the fermentation chamber bottom, and without impinging on the bottom surface of the fermentation chamber；It is described
Cross bar setting is stirred on stirring montant；The top of the stirring montant is provided with motor I；Two sides of each fermenting case
Two vertical idler avoid holes and four vertical idlers are respectively provided on face；The each two adjacent vertical idler is arranged above and below,
And it is hinged on the side wall of the same vertical idler avoid holes；The horizontal guide wheel is arranged in the position of keeping to the side of fermentation chamber bottom surface
It sets；The bottom surface of each fermentation chamber is all provided with that there are four horizontal guide wheels；The vertical rail is arranged on the straight-bar of supporting rack；Institute
Vertical idler is stated to be inserted in upright guide rail；The guide plate is movably connected in by hinge II on supporting rack, and and support frame as described above
Vertically；The horizontal rail is arranged on guide plate；The horizontal guide wheel is inserted in horizontal guide rail；The vertical idler and level are led
Wheel is equipped with actuating unit；The synchronous belt is arranged in the bottom of fermentation chamber；Two drum sleeves are at the both ends of synchronous belt；Institute
The rotor for stating synchronous motor is connected on the end face of roller；It is equipped with door for discharging tea in the side wall of the fermenting case and avoids chamber；It is described
Door for discharging tea is inserted in door for discharging tea evacuation intracavitary；The door for discharging tea is equipped with out tea motor；The Multifunctional hide lifting tank setting is supporting
The side of frame, tank deck are slightly below the bottom of the fermenting case of highest point, and tank bottom is slightly above the top of the fermenting case of lowest point
Portion；The top and bottom of the switching mechanism connection Multifunctional hide lifting tank；The control system is established based on PLC.Before described
Lid is closed, and opens the rear cover, tealeaves is poured into from the rear cover in fermentation chamber；The synchronous motor drives roller rotation, leads to
The synchronous belt is crossed uniformly to bring tealeaves in fermentation chamber into；When being fermented, the rear cover is closed, and the venthole plays ventilation
Effect；The nozzle is atomizer, can spray water mist, increases the humidity adjusted in fermentation chamber；The hinge I can make entirely
Head cover free-open-close in fermentation chamber；The motor I drives the related stirring cross bar rotation of stirring montant, hardened tealeaves will occurs
It breaks up；When the fermenting case moves horizontally, the vertical idler is recovered to by hinge in vertical idler avoid holes, so as to
The fermenting case will not be stopped when moving horizontally by upright guide rail；It is described when the fermenting case does mobile on vertical direction
Guide plate will not be blocked by II downward reflexed of hinge when being moved up and down so as to the fermenting case；When the tea time to be unloaded, it is described go out tea
Door moves up, and is retracted into the door for discharging tea evacuation intracavitary；The synchronous motor drives roller rotation, the related synchronous belt to turn
It is dynamic, the tealeaves in fermentation chamber is taken out of from door for discharging tea；The Multifunctional hide lifting tank is slightly below the fermenting case bottom of highest point, and slightly
Higher than the top of the fermenting case of lowest point, the tealeaves accepted in the fermenting case can be facilitated, and be discharged and turned over the tea after heap
Leaf.
In the present invention, conventional scheme, energy can be used in the design scheme of the actuating unit of vertical idler and horizontal guide wheel
It enough realizes guide wheel or more, move left and right；Such as in order to realize that vertical idler moves up and down, can be equipped on upright guide rail
Toothed chain, vertical idler are band toothed chain wheel construction；The vertical idler is engaged with the toothed chain on upright guide rail；The dynamical system packet
Contain hydraulic motor；The torque of the hydraulic motor is big to drive vertical idler and horizontal guide wheel together with the hair for filling tealeaves to enough
Ferment case moves freely on vertical rail and horizontal rail.
Further, one close to a row fermenting case bottommost of this side of the Multifunctional hide lifting tank is empty van, remaining
The fermenting case can fill six fort tea；A vacancy is arbitrarily vacated in the two row fermenting cases；The stirring montant
Top, middle part and end are equipped with temperature inductor, and the fermenting case is internally provided with humidity sensor；It is set on the hinge III
There is motor II；The nozzle is equipped with solenoid valve, and is connect with the hose thread drawn from water supply pipe；In the fermenting case
Front be equipped with display screen；The display screen is equipped with timer；The temperature inductor, humidity sensor, nozzle, display screen
And time timer is all connected with control system.The display screen connects control system, can be carried out to control system by display screen
Setting；Set critical temperature value safe in a short time；When the temperature inductor in a certain fermenting case detects this
When temperature in case is higher than the critical value of setting, then remaining described fermenting case is then moved by vacancy, is provided step by step
The fermenting case of existing high temperature is given way, until the fermenting case for high temperature occur is moved to top and close to Multifunctional hide lifting tank
Position；After the Multifunctional hide lifting tank carries out turning to tealeaves, tealeaves is sent into the empty van of bottommost；Setting one is normal
Humidity value, when the humidity sensor detects that the humidity in this fermenting case is less than setting value, the solenoid valve is opened, described
Nozzle sprays the steam of atomization, to being humidified in the fermenting case；The a cycle time is set, when the timer senses
Up to after cycle time, then the stirring montant rotation；The display screen records and shows the fermentation situation of current fermenting case, works as top
After tealeaves in the fermenting case in portion is by the turning of Multifunctional hide lifting tank and entering empty van, corresponding fermentation record is also transformed into
It stores and shows in display screen on the new fermenting case, realize the real-time tracking of six fort tea tea leaf fermentations；The motor III
Control the overturning opening and closing of protecgulum.
Further, the Multifunctional hide lifting tank includes tea bucket, motor III, rotary shaft, helix swiveling plate, loose tea column, entrance
Slideway, outlet slideway, tank leg and mobile pulley；The tea bucket is arranged at the top of fermentation tank；Incline one end of the entry ramp
It is tiltedly connected to the edge of tea bucket, the other end rides over the lower section of the door for discharging tea of the fermenting case side；The motor III is arranged more
The top middle of function turning tank；The rotary shaft is arranged in the inside middle of Multifunctional hide lifting tank, and connects the electricity
The rotor of machine III；The helix swiveling plate from top to bottom spirals and is arranged in the Multifunctional hide lifting tank using rotary shaft as axle center
Portion；With four for one group, distribution is arranged on the surface of the helix swiveling plate loose tea column；In the Multifunctional hide lifting tank
Tank skin is internally provided with heater strip；The outlet installation of slide track tilts down in the bottom of Multifunctional hide lifting tank and takes the sky
Above the protecgulum of case；The tank leg is arranged in the bottom of Multifunctional hide lifting tank；The mobile pulley is arranged in the lower end of tank leg；Institute
The temperature inductor that is internally provided with of Multifunctional hide lifting tank is stated, and connects control system.Tealeaves in the fermenting case of top
From door for discharging tea out, by the entry ramp, enter Multifunctional hide lifting tank from the tea bucket；The motor III drives rotation
Shaft rotation is dynamic, and the helix swiveling plate follows rotation, drives the six fort tea tealeaves overturnings entered in the Multifunctional hide lifting tank；It is described to dissipate
Tea column can be such that tealeaves is collided in switching process, further break up the tealeaves of part caking；After having turned over heap, the protecgulum of the empty van
It digs, tealeaves is skidded off from the outlet slideway, into the empty van；After opening the heater strip, the Multifunctional hide lifting
The inner wall of tank generates heat；The tank leg plays the role of supporting Multifunctional hide lifting tank.
Further, the switching mechanism include turnover bracket, upset motor I, connecting pole, upset motor II, torsion shaft,
Sleeve, pedestal and base rail；The turnover bracket is connected to the top and bottom of multi-functional overturning tank at semi-surrounding fork shape
Portion；The upset motor I and connecting pole are arranged at the middle part of turnover bracket；The connecting pole is in place with Multifunctional hide lifting tank institute
Opposite direction is set to protrude；The upset motor II is arranged at the rear of connecting pole；The overturning axis connection upset motor II
Rotor；The sleeve is arranged at the middle part of torsion shaft, and opening faces the connecting pole；The pedestal setting is on the ground；Institute
Base rail is stated to be set on the base；In the mobile pulley set access base rail of the Multifunctional hide lifting pot bottom.It is not turning over
When heap, the mobile pulley of the Multifunctional hide lifting pot bottom slides on base track, drives the Multifunctional hide lifting tank backward
It is mobile, until the connecting pole is inserted in sleeve inner；The upset motor II drives Multifunctional hide lifting tank by torsion shaft at this time
It rotates in the vertical direction, while the upset motor I drives Multifunctional hide lifting tank to turn in the horizontal direction by turnover bracket
Dynamic, the motor III drives helix swiveling plate rotation, the heater strip fever to form tea curing stove, can be used for water-removing, the frying of newly picked and processed tea leaves
A series of and just tea preparation sections such as tea curing.
Further, the sampling mechanism includes sample tap, cat ladder track, cat ladder and cat ladder wheel；The sample tap setting
In the side of fermenting case, the inside of fermenting case described in unicom；Sampling valve is equipped on the sample tap；The cat ladder track setting
On the rear ground of fermenting case, the length fermenting case is long；The cat ladder wheel is arranged in the bottom of cat ladder；The cat ladder wheel
It is inserted in cat ladder track；The height of the cat ladder is higher than the fermenting case of highest point.It is needed during the ferment making of six fort tea
Observation periodically is sampled to tealeaves and is kept sample；When being sampled operation, staff is by the cat ladder wheel by cat ladder perpendicular
It is moved near sampling valve on terraced track, you can climbed to by the fermenting case that need to be sampled using the cat ladder, open the sampling
Valve, from collected in the sample tap and from the tealeaves that is fermenting；Simultaneously the cat ladder can also ancillary staff to equipment
Carry out Maintenance and Repair.
Compared with prior art, advantages of the present invention：
1. the present invention changes " pile fermentation " zymotechnique of traditional six fort tea by the form that fermenting case is superimposed, make the fermentation of six fort tea
Process more sanitation and hygiene, it is ensured that tea product it is excellent, while also saving a large amount of factory land used.
Change 2. the present invention monitors the humiture in fermenting case in real time by temperature sensor and humidity sensor, and according to
Present circumstances carry out efficient automation control, realize six fort tea and ferment automatically.
It, can will be hardened 3. the present invention is cooperated by stirring montant in fermenting case and stirring cross bar cooperative control system
Tealeaves stir it is scattered, improve tea leaf fermentation quality.
4. the Multifunctional hide lifting tank of the present invention makes tealeaves overturn using the quick rotation of helix swiveling plate, automatic turning is realized,
" burning tea " problem is avoided the occurrence of, manpower has been saved；The design of the vacancy of fermenting case, empty van and display screen can guarantee automatic simultaneously
The fermentation situation of the same batch tealeaves of recording, tracking while turning is realized " same case tealeaves, same group of data ", even if different
The tealeaves of batch is carried out at the same time fermentation, can also be normally carried out, and facilitates management.
5. the present invention controls multifunctional fermentation tank by switching mechanism and overturn, while multifunctional fermentation tank carries out rotation
And heat, tea frying process is simulated, can be used for carrying out a series of just tea preparation sections such as water-removing and tea curing.
6. the present invention realizes the observation of the sampling to six fort tea semi-finished product and the operation that keeps sample by sampling mechanism, work is facilitated
Make the routine work of personnel, while can also equipment progress maintaining of the auxiliary repair personnel to eminence.
7. the present invention is by the cooperation of fermenting case, supporting rack, Multifunctional hide lifting tank, switching mechanism and control system, not only
The problem of improving tradition " pile fermentation " technique of six fort tea during the fermentation, also solving hardened tealeaves and burning tea, realize " one
One data of case " also ensure the cleaning in six fort tea manufacturing process, while present apparatus high degree of automation, easy to operate, effect
It is excellent, easy to use and management.
Description of the drawings
Fig. 1 is device overall schematic.
Fig. 2 is device side schematic view.
Fig. 3 is fermenting case schematic diagram.
Fig. 4 is fermenting case three-dimensional section view.
Fig. 5 is helix swiveling plate schematic diagram.
Parts title and serial number in figure：
Fermenting case 1, supporting rack 2, multiplexing energy turning tank 3, switching mechanism 4, head cover 5, venthole 6, nozzle 7, hinge I 8, stirring are perpendicular
Bar 9, stirring cross bar 10, fermentation chamber 11, vertical idler 12, horizontal guide wheel 13, guide plate 14, hinge II 15, vertical rail 16, level
Track 17, vertical idler avoid holes 18, synchronous motor 19, roller 20, synchronous belt 21, door for discharging tea 22, tea bucket 23, motor III 24,
Rotary shaft 25, loose tea column 27, turnover bracket 28, upset motor I 29, connecting pole 30, upset motor II 31, is turned over helix swiveling plate 26
Shaft 32, sleeve 33, pedestal 34, base rail 35, mobile pulley 36, entry ramp 37, outlet slideway 38, protecgulum 39, rear cover
40, hinge III 41, vacancy 42, empty van 43, tank leg 44, display screen 45, door for discharging tea evacuation chamber 46, sampling mechanism 47, sample tap 48,
Cat ladder track 49, cat ladder 50, cat ladder wheel 51.
Specific implementation mode
The following further describes the present invention with reference to the drawings.
Embodiment 1：
As shown in Figure of description, a kind of six fort tea automatic fermentation devices convenient for sampling, including it is fermenting case 1, supporting rack 2, more
Function turning tank 3, switching mechanism 4, sampling mechanism 47 and control system；Support frame as described above 2 is mainly parallel to each other upright by the six roots of sensation
The straight-bar being arranged on the ground is constituted；The fermenting case 1 is divided to be arranged for two, and distribution side by side is arranged on support frame as described above 2；The hair
Ferment case 1 include head cover 5, venthole 6, nozzle 7, hinge I 8, stirring montant 9, stirring cross bar 10, fermentation chamber 11, vertical idler 12,
Horizontal guide wheel 13, guide plate 14, hinge II 15, vertical rail 16, horizontal rail 17, vertical idler avoid holes 18, synchronous motor 19,
Roller 20, synchronous belt 21 and door for discharging tea 22；The short side of the head cover 5 is flexibly connected by hinge I 8 with the short side of fermentation chamber 11；
The head cover 5 includes protecgulum 39, rear cover 40 and hinge III 41；The protecgulum 39 is flexibly connected by hinge III 41 with rear cover 40；
The venthole 6 is arranged on head cover 5, and runs through the head cover 5；The nozzle 7 is arranged on the lower surface of head cover 5,
And it faces inside fermentation chamber 11；The stirring montant 9 is arranged in the lower surface of head cover 5, gos deep into 11 bottom of the fermentation chamber, and
Without impinging on the bottom surface of the fermentation chamber 11；The setting of stirring cross bar 10 is on stirring montant 9；The top of the stirring montant 9
It is provided with motor I；It is respectively provided with two vertical idler avoid holes 18 on two sides of each fermenting case 1 and four are led vertically
Wheel 12；The each two adjacent vertical idler 12 is arranged above and below, and is hinged on the same vertical idler avoid holes 18
On side wall；The position of keeping to the side in 1 bottom surface of fermentation chamber is arranged in the horizontal guide wheel 13；The bottom surface of each fermentation chamber 1 is equipped with
Four horizontal guide wheels 13；The vertical rail 16 is arranged on the straight-bar of supporting rack 2；The vertical idler 12 is inserted in upright guide rail
In 16；The guide plate 14 is movably connected in by hinge II 15 on supporting rack 1, and vertical with support frame as described above 1；The horizontal rail
Road 17 is arranged on guide plate 14；The horizontal guide wheel 13 is inserted in horizontal guide rail 17；The vertical idler 12 and horizontal guide wheel 13
It is equipped with actuating unit；The synchronous belt 21 is arranged in the bottom of fermentation chamber 11；Two rollers 20 are sleeved on synchronous belt 21
Both ends；The rotor of the synchronous motor 19 is connected on the end face of roller 20；Door for discharging tea is equipped in the side wall of the fermenting case 1
Avoid chamber 46；The door for discharging tea 22 is inserted in door for discharging tea evacuation chamber 46；The door for discharging tea 22 is equipped with out tea motor；In the branch
The side setting Multifunctional hide lifting tank 3 of support 2, sampling mechanism 47 is arranged in the other side；The tank deck of the Multifunctional hide lifting tank 3 is less than
The bottom of the fermenting case 1 of highest point, top of the tank bottom higher than the fermenting case 1 of lowest point；The switching mechanism 4 connects more work(
The top and bottom of energy turning tank 3；The control system is established based on PLC.
One of 1 bottommost of a row fermenting case close to 3 this side of Multifunctional hide lifting tank is empty van 43, described in remaining
Fermenting case 1 can fill six fort tea；A vacancy 42 is arbitrarily vacated in the two row fermenting cases 1；It is described to stir the upper of montant 9
Portion, middle part and end are equipped with temperature inductor, and the fermenting case 1 is internally provided with humidity sensor；On the hinge III 41
Equipped with motor II；The nozzle 7 is equipped with solenoid valve, and is connect with the hose thread drawn from water supply pipe；In the hair
The front of ferment case 1 is equipped with display screen 45；The display screen 45 is equipped with timer；The temperature inductor, humidity sensor, spray
Head, display screen 45 and time timer are all connected with control system.
The Multifunctional hide lifting tank 3 includes tea bucket 23, motor III 24, rotary shaft 25, helix swiveling plate 26, loose tea column 27, enters
Mouth slideway 37, outlet slideway 38, tank leg 44 and mobile pulley 36；The tea bucket 23 is arranged at the top of fermentation tank 3；The entrance
One end of slideway 37 tilts the edge for being connected to tea bucket 23, and the other end rides over the lower section of the door for discharging tea 22 of 1 side of the fermenting case；
The motor III 24 is arranged in the top middle of Multifunctional hide lifting tank 3；The rotary shaft 25 is arranged in Multifunctional hide lifting tank 3
Internal middle, and connect the rotor of the motor III 24；The helix swiveling plate 26 is axle center with rotary shaft 25, from top to bottom disk
Rotation is arranged in the inside of the Multifunctional hide lifting tank 3；With four for one group, distribution setting turns the loose tea column 27 in the spiral
On the surface of disk 26；It is internally provided with heater strip in the tank skin of the Multifunctional hide lifting tank 3；The outlet slideway 37 is arranged in more work(
The bottom of energy turning tank 3, and tilt down 39 top of protecgulum for taking the empty van 43；The tank leg 44 is arranged in multifunctional turnover
The bottom of heap tank 3；The mobile pulley 36 is arranged in the lower end of tank leg 44；The Multifunctional hide lifting tank 3 is internally provided with temperature
Inductor, and connect control system.
Embodiment 2：
A kind of six fort tea automatic fermentation devices convenient for sampling, including fermenting case 1, supporting rack 2, Multifunctional hide lifting tank 3, tipper
Structure 4, sampling mechanism 47 and control system；Support frame as described above 2 is mainly by the six roots of sensation upright straight-bar being arranged on the ground parallel to each other
It constitutes；The fermenting case 1 is divided to be arranged for two, and distribution side by side is arranged on support frame as described above 2；The fermenting case 1 includes head cover 5, leads to
Stomata 6, nozzle 7, hinge I 8, stirring montant 9, stirring cross bar 10, fermentation chamber 11, vertical idler 12, horizontal guide wheel 13, guide plate
14, hinge II 15, vertical rail 16, horizontal rail 17, vertical idler avoid holes 18, synchronous motor 19, roller 20, synchronous belt 21
And door for discharging tea 22；The short side of the head cover 5 is flexibly connected by hinge I 8 with the short side of fermentation chamber 11；Before the head cover 5 includes
Lid 39, rear cover 40 and hinge III 41；The protecgulum 39 is flexibly connected by hinge III 41 with rear cover 40；The venthole 6 arranges
It is arranged on head cover 5, and runs through the head cover 5；The nozzle 7 is arranged on the lower surface of head cover 5, and faces fermentation chamber 11
It is internal；The stirring montant 9 is arranged in the lower surface of head cover 5, gos deep into 11 bottom of the fermentation chamber, and without impinging on the fermentation chamber
11 bottom surface；The setting of stirring cross bar 10 is on stirring montant 9；The top of the stirring montant 9 is provided with motor I；Each
Two vertical idler avoid holes 18 and four vertical idlers 12 are respectively provided on two sides of the fermenting case 1；Each two is adjacent
The vertical idler 12 be arranged above and below, and be hinged on the side wall of the same vertical idler avoid holes 18；The level
The position of keeping to the side in 1 bottom surface of fermentation chamber is arranged in guide wheel 13；The bottom surface of each fermentation chamber 1 is all provided with that there are four horizontal guide wheels 13；
The vertical rail 16 is arranged on the straight-bar of supporting rack 2；The vertical idler 12 is inserted in upright guide rail 16；The guide plate 14
It is movably connected on supporting rack 1 by hinge II 15, and vertical with support frame as described above 1；The horizontal rail 17 is arranged in guide plate
On 14；The horizontal guide wheel 13 is inserted in horizontal guide rail 17；The vertical idler 12 and horizontal guide wheel 13 are equipped with actuating unit；
The synchronous belt 21 is arranged in the bottom of fermentation chamber 11；Two rollers 20 are sleeved on the both ends of synchronous belt 21；It is described to synchronize electricity
The rotor of machine 19 is connected on the end face of roller 20；It is equipped with door for discharging tea in the side wall of the fermenting case 1 and avoids chamber 46；It is described go out
Tea door 22 is inserted in door for discharging tea evacuation chamber 46；The door for discharging tea 22 is equipped with out tea motor；It is arranged in the side of support frame as described above 2
Sampling mechanism 47 is arranged in Multifunctional hide lifting tank 3, the other side；The tank deck of the Multifunctional hide lifting tank 3 is less than the fermenting case 1 of highest point
Bottom, tank bottom higher than lowest point the fermenting case 1 top；The switching mechanism 4 connects the top of Multifunctional hide lifting tank 3
And bottom；The control system is established based on PLC.
One of 1 bottommost of a row fermenting case close to 3 this side of Multifunctional hide lifting tank is empty van 43, described in remaining
Fermenting case 1 can fill six fort tea；A vacancy 42 is arbitrarily vacated in the two row fermenting cases 1；It is described to stir the upper of montant 9
Portion, middle part and end are equipped with temperature inductor, and the fermenting case 1 is internally provided with humidity sensor；On the hinge III 41
Equipped with motor II；The nozzle 7 is equipped with solenoid valve, and is connect with the hose thread drawn from water supply pipe；In the hair
The front of ferment case 1 is equipped with display screen 45；The display screen 45 is equipped with timer；The temperature inductor, humidity sensor, spray
Head, display screen 45 and time timer are all connected with control system.
The sampling mechanism 47 includes sample tap 48, cat ladder track 49, cat ladder 50 and cat ladder wheel 51；The sample tap 48 is set
It sets in the side of fermenting case 1, the inside of fermenting case 1 described in unicom；Sampling valve is equipped on the sample tap 48；The cat ladder rail
Road 49 is arranged on the rear ground of fermenting case 1, and the length fermenting case 1 is grown；The cat ladder wheel 51 is arranged in cat ladder 50
Bottom；The cat ladder wheel 51 is inserted in cat ladder track 49；The height of the cat ladder 50 is higher than the fermenting case 1 of highest point.
Embodiment 3：
A kind of six fort tea automatic fermentation devices convenient for sampling, including fermenting case 1, supporting rack 2, Multifunctional hide lifting tank 3, tipper
Structure 4, sampling mechanism 47 and control system；Support frame as described above 2 is mainly by the six roots of sensation upright straight-bar being arranged on the ground parallel to each other
It constitutes；The fermenting case 1 is divided to be arranged for two, and distribution side by side is arranged on support frame as described above 2；The fermenting case 1 includes head cover 5, leads to
Stomata 6, nozzle 7, hinge I 8, stirring montant 9, stirring cross bar 10, fermentation chamber 11, vertical idler 12, horizontal guide wheel 13, guide plate
14, hinge II 15, vertical rail 16, horizontal rail 17, vertical idler avoid holes 18, synchronous motor 19, roller 20, synchronous belt 21
And door for discharging tea 22；The short side of the head cover 5 is flexibly connected by hinge I 8 with the short side of fermentation chamber 11；Before the head cover 5 includes
Lid 39, rear cover 40 and hinge III 41；The protecgulum 39 is flexibly connected by hinge III 41 with rear cover 40；The venthole 6 arranges
It is arranged on head cover 5, and runs through the head cover 5；The nozzle 7 is arranged on the lower surface of head cover 5, and faces fermentation chamber 11
It is internal；The stirring montant 9 is arranged in the lower surface of head cover 5, gos deep into 11 bottom of the fermentation chamber, and without impinging on the fermentation chamber
11 bottom surface；The setting of stirring cross bar 10 is on stirring montant 9；The top of the stirring montant 9 is provided with motor I；Each
Two vertical idler avoid holes 18 and four vertical idlers 12 are respectively provided on two sides of the fermenting case 1；Each two is adjacent
The vertical idler 12 be arranged above and below, and be hinged on the side wall of the same vertical idler avoid holes 18；The level
The position of keeping to the side in 1 bottom surface of fermentation chamber is arranged in guide wheel 13；The bottom surface of each fermentation chamber 1 is all provided with that there are four horizontal guide wheels 13；
The vertical rail 16 is arranged on the straight-bar of supporting rack 2；The vertical idler 12 is inserted in upright guide rail 16；The guide plate 14
It is movably connected on supporting rack 1 by hinge II 15, and vertical with support frame as described above 1；The horizontal rail 17 is arranged in guide plate
On 14；The horizontal guide wheel 13 is inserted in horizontal guide rail 17；The vertical idler 12 and horizontal guide wheel 13 are equipped with actuating unit；
The synchronous belt 21 is arranged in the bottom of fermentation chamber 11；Two rollers 20 are sleeved on the both ends of synchronous belt 21；It is described to synchronize electricity
The rotor of machine 19 is connected on the end face of roller 20；It is equipped with door for discharging tea in the side wall of the fermenting case 1 and avoids chamber 46；It is described go out
Tea door 22 is inserted in door for discharging tea evacuation chamber 46；The door for discharging tea 22 is equipped with out tea motor；It is arranged in the side of support frame as described above 2
Sampling mechanism 47 is arranged in Multifunctional hide lifting tank 3, the other side；The tank deck of the Multifunctional hide lifting tank 3 is less than the fermenting case 1 of highest point
Bottom, tank bottom higher than lowest point the fermenting case 1 top；The switching mechanism 4 connects the top of Multifunctional hide lifting tank 3
And bottom；The control system is established based on PLC.
The Multifunctional hide lifting tank 3 includes tea bucket 23, motor III 24, rotary shaft 25, helix swiveling plate 26, loose tea column 27, enters
Mouth slideway 37, outlet slideway 38, tank leg 44 and mobile pulley 36；The tea bucket 23 is arranged at the top of fermentation tank 3；The entrance
One end of slideway 37 tilts the edge for being connected to tea bucket 23, and the other end rides over the lower section of the door for discharging tea 22 of 1 side of the fermenting case；
The motor III 24 is arranged in the top middle of Multifunctional hide lifting tank 3；The rotary shaft 25 is arranged in Multifunctional hide lifting tank 3
Internal middle, and connect the rotor of the motor III 24；The helix swiveling plate 26 is axle center with rotary shaft 25, from top to bottom disk
Rotation is arranged in the inside of the Multifunctional hide lifting tank 3；With four for one group, distribution setting turns the loose tea column 27 in the spiral
On the surface of disk 26；It is internally provided with heater strip in the tank skin of the Multifunctional hide lifting tank 3；The outlet slideway 37 is arranged in more work(
The bottom of energy turning tank 3, and tilt down 39 top of protecgulum for taking the empty van 43；The tank leg 44 is arranged in multifunctional turnover
The bottom of heap tank 3；The mobile pulley 36 is arranged in the lower end of tank leg 44；The Multifunctional hide lifting tank 3 is internally provided with temperature
Inductor, and connect control system.
The switching mechanism 4 includes turnover bracket 28, upset motor I 29, connecting pole 30, upset motor II 31, torsion shaft
32, sleeve 33, pedestal 34 and base rail 35；The turnover bracket 28 is connected to multi-functional overturning tank 3 at semi-surrounding fork shape
Top and bottom；The upset motor I 29 and connecting pole 30 are arranged at the middle part of turnover bracket 28；The connecting pole 30 to
The opposite direction in 3 position of Multifunctional hide lifting tank protrudes；The upset motor II 31 is arranged at the rear of connecting pole 30；It is described
Torsion shaft 32 connects the rotor of upset motor II 31；The sleeve 33 is arranged at the middle part of torsion shaft 32, and opening faces described
Connecting pole 30；The pedestal 34 is arranged on the ground；The base rail 35 is arranged on pedestal 34；The Multifunctional hide lifting tank
In 36 sets of access base rails 35 of mobile pulley of 3 bottoms.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (4)
1. a kind of six fort tea automatic fermentation devices convenient for sampling, it is characterised in that：Including fermenting case（1）, supporting rack（2）, it is more
Function turning tank（3）, switching mechanism（4）, sampling mechanism（47）And control system；Support frame as described above（2）It is mainly mutual by the six roots of sensation
The straight-bar of parallel upright setting on the ground is constituted；The fermenting case（1）It is divided into two row, distribution side by side is arranged in support frame as described above
（2）On；The fermenting case（1）Including head cover（5）, venthole（6）, nozzle（7）, hinge I（8）, stirring montant（9）, stirring it is horizontal
Bar（10）, fermentation chamber（11）, vertical idler（12）, horizontal guide wheel（13）, guide plate（14）, hinge II（15）, vertical rail（16）、
Horizontal rail（17）, vertical idler avoid holes（18）, synchronous motor（19）, roller（20）, synchronous belt（21）And door for discharging tea（22）；
The head cover（5）Short side pass through hinge I（8）With fermentation chamber（11）Short side flexible connection；The head cover（5）Including protecgulum
（39）, rear cover（40）And hinge III（41）；The protecgulum（39）Pass through hinge III（41）With rear cover（40）Flexible connection；It is described logical
Stomata（6）It is arranged in head cover（5）On, and run through the head cover（5）；The nozzle（7）It is arranged in head cover（5）Lower surface
On, and face fermentation chamber（11）It is internal；The stirring montant（9）It is arranged in head cover（5）Lower surface, go deep into the fermentation chamber
（11）Bottom, and without impinging on the fermentation chamber（11）Bottom surface；The stirring cross bar（10）Setting is in stirring montant（9）On；Institute
State stirring montant（9）Top be provided with motor I；Each fermenting case（1）Two sides on be respectively provided with two and lead vertically
Take turns avoid holes（18）And four vertical idlers（12）；The each two adjacent vertical idler（12）It is arranged above and below, and is hinged on
The same vertical idler avoid holes（18）Side wall on；The horizontal guide wheel（13）It is arranged in fermentation chamber（1）Bottom surface is leaned on
Side position；Each fermentation chamber（1）Bottom surface be all provided with there are four horizontal guide wheel（13）；The vertical rail（16）Setting is being propped up
Support（2）Straight-bar on；The vertical idler（12）It is inserted in upright guide rail（16）In；The guide plate（14）Pass through hinge II（15）
It is movably connected in supporting rack（1）On, and and support frame as described above（1）Vertically；The horizontal rail（17）It is arranged in guide plate（14）On；
The horizontal guide wheel（13）It is inserted in horizontal guide rail（17）In；The vertical idler（12）And horizontal guide wheel（13）It is equipped with engine
Structure；The synchronous belt（21）It is arranged in fermentation chamber（11）Bottom；Two rollers（20）It is sleeved on synchronous belt（21）Both ends；
The synchronous motor（19）Rotor be connected to roller（20）End face on；In the fermenting case（1）Side wall in be equipped with out tea
Door evacuation chamber（46）；The door for discharging tea（22）It is inserted in door for discharging tea evacuation chamber（46）It is interior；The door for discharging tea（22）It is equipped with out tea electricity
Machine；In support frame as described above（2）Side be arranged Multifunctional hide lifting tank（3）, sampling mechanism is arranged in the other side（47）；The sampler
Structure（47）Including sample tap（48）, cat ladder track（49）, cat ladder（50）And cat ladder wheel（51）；The sample tap（48）Setting is being sent out
Ferment case（1）Side, fermenting case described in unicom（1）Inside；In the sample tap（48）It is equipped with sampling valve；The cat ladder rail
Road（49）It is arranged in fermenting case（1）Rear ground on, the length fermenting case（1）It is long；The cat ladder wheel（51）Setting exists
Cat ladder（50）Bottom；The cat ladder wheel（51）It is inserted in cat ladder track（49）In；The cat ladder（50）Height than highest point
Fermenting case（1）Want high；The Multifunctional hide lifting tank（3）Tank deck be less than highest point fermenting case（1）Bottom, tank bottom is higher than most
The fermenting case of lower（1）Top；The switching mechanism（4）Connect Multifunctional hide lifting tank（3）Top and bottom；It is described
Control system is established based on PLC.
2. a kind of six fort tea automatic fermentation devices convenient for sampling according to claim 1, it is characterised in that：Close to described
Multifunctional hide lifting tank（3）One row fermenting case of this side（1）One of bottommost is empty van（43）, remaining described fermenting case（1）
Six fort tea can be filled；In the two row fermenting cases（1）In arbitrarily vacate a vacancy（42）；The stirring montant（9）It is upper
Portion, middle part and end are equipped with temperature inductor, the fermenting case（1）Be internally provided with humidity sensor；The hinge III
（41）It is equipped with motor II；The nozzle（7）It is equipped with solenoid valve, and is connect with the hose thread drawn from water supply pipe；
In the fermenting case（1）Front be equipped with display screen（45）；The display screen（45）It is equipped with timer；The temperature sense
Device, humidity sensor, nozzle, display screen（45）And time timer is all connected with control system.
3. a kind of six fort tea automatic fermentation devices convenient for sampling according to claim 1, it is characterised in that：More work(
It can turning tank（3）Including tea bucket（23）, motor III（24）, rotary shaft（25）, helix swiveling plate（26）, loose tea column（27）, entrance slide
Road（37）, outlet slideway（38）, tank leg（44）And mobile pulley（36）；The tea bucket（23）It is arranged in fermentation tank（3）Top；
The entry ramp（37）One end tilt be connected to tea bucket（23）Edge, the other end rides over the fermenting case（1）Side
Door for discharging tea（22）Lower section；The motor III（24）It is arranged in Multifunctional hide lifting tank（3）Top middle；The rotary shaft
（25）It is arranged in Multifunctional hide lifting tank（3）Inside middle, and connect the motor III（24）Rotor；The helix swiveling plate
（26）With rotary shaft（25）For axle center, from top to bottom spirals and be arranged in the Multifunctional hide lifting tank（3）Inside；The loose tea column
（27）With four for one group, distribution is arranged in the helix swiveling plate（26）Surface on；In the Multifunctional hide lifting tank（3）Tank
Pars intramuralis is equipped with heater strip；The outlet slideway（37）It is arranged in Multifunctional hide lifting tank（3）Bottom, and tilt down and take institute
State empty van（43）Protecgulum（39）Top；The tank leg（44）It is arranged in Multifunctional hide lifting tank（3）Bottom；The mobile pulley
（36）It is arranged in tank leg（44）Lower end；The Multifunctional hide lifting tank（3）Be internally provided with temperature inductor, and connect control system
System.
4. a kind of six fort tea automatic fermentation devices convenient for sampling according to claim 1, it is characterised in that：The overturning
Mechanism（4）Including turnover bracket（28）, upset motor I（29）, connecting pole（30）, upset motor II（31）, torsion shaft（32）, set
Cylinder（33）, pedestal（34）And base rail（35）；The turnover bracket（28）At semi-surrounding fork shape, it is connected to multi-functional overturning
Tank（3）Top and bottom；The upset motor I（29）And connecting pole（30）It is arranged in turnover bracket（28）Middle part；It is described
Connecting pole（30）To with Multifunctional hide lifting tank（3）The opposite direction in position protrudes；The upset motor II（31）Setting exists
Connecting pole（30）Rear；The torsion shaft（32）Connect upset motor II（31）Rotor；The sleeve（33）Setting is being turned over
Shaft（32）Middle part, opening face the connecting pole（30）；The pedestal（34）Setting is on the ground；The base rail
（35）It is arranged in pedestal（34）On；The Multifunctional hide lifting tank（3）The mobile pulley of bottom（36）Set access base rail（35）
In.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324096.5A CN108315245A (en) | 2018-04-12 | 2018-04-12 | A kind of six fort tea automatic fermentation devices convenient for sampling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810324096.5A CN108315245A (en) | 2018-04-12 | 2018-04-12 | A kind of six fort tea automatic fermentation devices convenient for sampling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108315245A true CN108315245A (en) | 2018-07-24 |
Family
ID=62897536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810324096.5A Withdrawn CN108315245A (en) | 2018-04-12 | 2018-04-12 | A kind of six fort tea automatic fermentation devices convenient for sampling |
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| Country | Link |
|---|---|
| CN (1) | CN108315245A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794203A (en) * | 2021-01-28 | 2021-05-14 | 厦门航天思尔特机器人系统股份公司成都分公司 | Bent piece fermentation bears device and transfer system thereof |
-
2018
- 2018-04-12 CN CN201810324096.5A patent/CN108315245A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112794203A (en) * | 2021-01-28 | 2021-05-14 | 厦门航天思尔特机器人系统股份公司成都分公司 | Bent piece fermentation bears device and transfer system thereof |
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Application publication date: 20180724 |
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