CN108313811A - Universal wire dispenser - Google Patents
Universal wire dispenser Download PDFInfo
- Publication number
- CN108313811A CN108313811A CN201711465688.0A CN201711465688A CN108313811A CN 108313811 A CN108313811 A CN 108313811A CN 201711465688 A CN201711465688 A CN 201711465688A CN 108313811 A CN108313811 A CN 108313811A
- Authority
- CN
- China
- Prior art keywords
- wheel
- top plate
- axis
- rotary disk
- deflecting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/24—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/18—Driven rotary elements
Landscapes
- Wire Processing (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
The invention belongs to tinned wird production equipment fields, and in particular to a kind of universal wire dispenser.This wire dispenser includes top plate and rotary disk, is connected each other by first bearing between rotary disk and top plate；The Pan Yuanchu of rotary disk, which extends radially outwardly, arranges cantilever, and support arm has been extended downwardly at the suspension end of cantilever；The first deflecting wheel is set at support arm and the second deflecting wheel is set at cantilever suspension end；Portal frame is set at the upper disk surface of rotary disk, and running through setting at the crossbeam of portal frame walks hole；The affixed third deflecting wheel of below the crossbeam；Crossbeam upper rotary is combined with reversing frame, the axis of rotation plumbing arrangement of reversing frame；On reversing frame from bottom to top be sequentially arranged directive wheel and tension adjustment wheel.The present invention has the advantages of simple for structure, flexible and convenient to use and reliable and stable work, can be under the premise of not changing existing wire stranding machine production procedure, to realize the high quality of small axis and the production purpose of smoothnessization.
Description
Technical field
The invention belongs to tinned wird production equipment fields, and in particular to a kind of universal wire dispenser.
Background technology
Small axis doubling winder is a kind of take-up mechanical equipment that can be widely used in various types of soft hard conductor wires, can make more
Or single conductor pours into small axis by big axis, to carry out next procedure production, to reach the technological requirement of wire rod.Doubling winder exists
When executing wire rod operation, masterbatch is needed to carry out lasting offer inlet wire.What often volume masterbatch was usually coiled is wrapped in wooden or steel
On reel, when use by the direct pile of spool axis vertical in discharging frame, reel itself is motionless, and relies on discharging frame
The porcelain of side leads to complete wire rod from guiding operation to the high speed pull at metal drawing at reel.Domestic paying out machine exists at present
It is easily shaken under low-speed situations, unstable, easily random line, is not achieved technological requirement, because of its too fast payingoff speed, leads instead when unwrapping wire
Cause small axis take-up speed too fast, be not only easy to cause wire body and quality problems occur, at the same production line it is also apparent that can not moment more
The masterbatch disk renewed, and then can cause frequently to be interrupted for line process, finally very big puzzlement is brought for site operation personnel.Whether
Pay-off equipment that is a kind of inexpensive and being exclusively used in small line can be developed, the unwrapping wire work(for realizing the relatively slow speed of masterbatch is enabled
Can, to ensure that the final product quality of small axis and the smooth metaplasia of production line produce to reduce the shaping speed of small axis, for this
Field technical barrier urgently to be resolved hurrily in recent years.
Invention content
The object of the present invention is to provide a kind of universal wire dispensers reasonable for structure and practical, have simple for structure, use
It the advantages of flexible and convenient and reliable and stable work, can be small to realize under the premise of not changing existing doubling frame production procedure
The high quality of axis and the production purpose of smoothnessization.
To achieve the above object, present invention employs following technical schemes：
A kind of universal wire dispenser, it is characterised in that：This wire dispenser includes the top plate and cloth for being fixed on drum upper end surface
The rotary disk being placed at top plate upper face is connected that between rotary disk and top plate by the first bearing of axis of rotation plumbing arrangement
This, so that rotary disk can make revolution action with respect to top plate；The Pan Yuanchu of rotary disk, which extends radially outwardly, arranges cantilever, cantilever
Suspension has extended downwardly support arm at end；The first deflecting wheel is set at support arm and the second deflecting wheel is set at cantilever suspension end；Revolution
Portal frame is set at the upper disk surface of disk, runs through to be arranged at the crossbeam of portal frame and walks hole for what copper wire was walked；Below the crossbeam is affixed
Third deflecting wheel so that copper wire can be from bottom to top walk hole；Crossbeam upper rotary is combined with reversing frame, the reversing frame
Axis of rotation plumbing arrangement；On reversing frame from bottom to top be sequentially arranged directive wheel and tension adjustment wheel；Copper wire passes through at drum
Become successively backward by the first deflecting wheel, the second deflecting wheel and third deflecting wheel, by walking hole and passing sequentially through directive wheel and open
Power regulating wheel and march to external pay-off equipment.
Preferably, the reversing frame includes the supporting plate for the upper coarse and lower fine two-period form ladder shaft-like for having hollow barrel chamber, with
And the support bar upwardly extended by the enlarged diameter section endface vertical of supporting plate；It is sequentially arranged directive wheel and tension adjustment on support bar
Wheel；The reduced diameter section of supporting plate, which penetrates, walks in hole and is fitted to each other between the two by that can bear the second bearing of radial load；Supporting plate
Hollow barrel chamber constitute and for what copper wire was from bottom to top walked walk chamber.
Preferably, the support bar shape is in direct rod shape, and being arranged on support bar can be along the cunning that support bar is axial to be slided
Set extends radially through body and the first set screw hole is arranged on sliding sleeve, the first holding screw pass through the first set screw hole to
The affixed matching relationship of clamp screw nail type is constituted between support bar；Tension adjustment wheel it is rotatable be matched at sliding sleeve and tension adjustment
The vertical sliding sleeve axis of axis of rotation of wheel.
Preferably, the support arm shape is in direct rod shape, is arranged with revolving sleeve on support arm, extend radially through body on revolving sleeve and
Second set screw hole is set, and it is solid to constitute clamp screw nail type with arm room that the second holding screw passes through the second set screw hole
Connect matching relationship；First deflecting wheel it is rotatable be matched at revolving sleeve and the vertical revolving sleeve axis of the axis of rotation of the first deflecting wheel
Line.
Preferably, the first bearing and second bearing are ball roller bearing.
Preferably, this wire dispenser further includes the bottom plate that face is resisted against at drum lower face, simultaneously by disk axis along top plate
Fixing screws are set across drum barrel chamber, fixing screws bottom end screw-thread fit is fixed at the threaded hole at the bottom plate
The nut seam allowance of screw is matched at top plate, so that top plate is fitted to each other and wire coil clamping with bottom plate.
The beneficial effects of the present invention are：
1), through the above scheme, the present invention solves the problems, such as that masterbatch payingoff speed is too fast when existing small axis production,
Under the premise of not changing existing small axis production procedure, by improving masterbatch drawoff structure, mechanical bearing is relied on by simple
And cantilever realizes extraction line so that the speed of its extraction line can fully meet the speed of production demand of small axis.The present invention
The drum for directly relying on masterbatch original without special draw drum, can reliably realize the life of the high quality and smoothnessization of small axis
Purpose is produced, it is also extremely convenient to use.When doubling winder starts, and under the action of silk pulling force, the present invention can be pulled synchronous with
With work, first bearing stress synchronous with second bearing, single line or doubling at this time starts stress under the action of tension adjustment wheel,
Smoothly the line on drum can steadily be pumped on small axis, achieve the purpose that not shake, not random line and steady extraction line.
Specifically, fixing end of the present invention by using top plate as relatively traditional drum, with rotary disk with respect to drum
Gyroscopic action realize that line is taken out in coiling, then traveling road of the copper wire by drum to external pay-off equipment realized by each deflecting wheel
Diameter mapping function.And by the way that reversing frame is arranged, in normal payoff operation, since rotary disk and portal frame form integral structure,
And the integral structure is divided into not between reversing frame and top plate and constitutes revolution cooperation, and therefore, revolution of the integral structure when taking out line
Action does not interfere with the stability of drum itself and the normal payoff operation of reversing frame.And at the same time, on reversing frame
Each tension adjustment wheel is set, then can adjust purpose as tensioning wheel to carry out on-line tension according to actual conditions.More attach most importance to
It wants, tensioning wheel matches the construction of reversing frame, even if it is prominent by interference such as external force or internal stress during traveling to encounter copper wire
The situation that copper wire is normally advanced, reversing frame also can unload power by the servo-actuated revolution action with respect to crossbeam, online to realize
External force so that copper wire itself stress online elimination function, finally maximumlly ensure the stability of masterbatch inlet wire and reliable
Property.
2), preferably to realize reversing frame and thereon the sudden forces elimination function of tension adjustment wheel, this sentences second bearing
It is used as it and turns round matrix, ensures the sensitivity of its revolution action.And since each tension adjustment wheel itself also has as tensioning
The function of wheel, therefore, by being arranged sliding sleeve on support bar, to realize the lead vertical slip function of tension adjustment wheel.When
When power regulating wheel slides downwards, tension adjustment wheel is reduced with directive wheel spacing at this time, and copper wire tensile force increases naturally；Otherwise it is same
Reason, on-line tension regulated efficiency are obviously high.
3), for the first deflecting wheel at support arm, first of deflecting after copper wire is extracted out by drum has been born
Function.Therefore, the first deflecting wheel is designed as to make to act around revolution along support arm, so that the first deflecting wheel can be with suitable angle
It spends to receive copper wire, and then ensures that copper wire safe can become at back into the second deflecting wheel.
4), when each bearing of practical selection, bearing pattern can be determined according to the engagement formation of current rotating shaft bearing, this
Invention is preferably realized using the ball roller bearing that can more bear radial load, practical that the constructions such as roller bearing also can be selected,
It is subject to practical operation.After the cooperation of bottom plate and top plate, tensed with fixing screws, may make bottom plate and top plate can be fitted to each other and
Wire coil clamping.Once the clamped posterior axis vertical of drum is positioned at ground, you can very easily carry out masterbatch namely copper wire
Draw operation, use is extremely convenient.
Description of the drawings
Fig. 1 is the usage state diagram of the present invention；
Fig. 2 is the schematic cross-sectional view of the present invention；
Fig. 3 is the sectional view along A-A of Fig. 2.
Each label and the names of the parts correspondence are as follows in text：
A- copper wire b- drums
10- top plates
20- rotary disk 21- cantilever 22- support arm 22a- revolving sleeves the second holding screws of 22b-
31- the first deflecting wheel 32- the second deflecting wheel 33- third deflecting wheels
40- portal frame 41- crossbeams
50- reversing frame 50a- supporting plate 50b- support bar 50c- sliding sleeves
50d- the first holding screw 51- directive wheel 52- tension adjustment wheels
60- second bearing 70- first bearing 80- bottom plate 90- fixing screws
Specific implementation mode
For ease of understanding, it is described below here in connection with Fig. 1-3 pairs of concrete structures and its working method of the invention：
The present invention practical structures can refer to shown in Fig. 1-3 comprising from bottom to top set gradually grip component,
Line component is taken out in revolution and power component three parts are unloaded in revolution, and realizes masterbatch by deflecting wheel group and tensioning guide wheel group
Namely travel path deflecting and the online stress elimination function of copper wire a shown in Fig. 1.In Fig. 1, copper wire a is indicated with single dotted broken line,
To show difference.
It is as Figure 2-3 to grip component comprising bottom plate 80, top plate 10 and fixing screws 90.Bottom plate 80 and top
Plate face is parallel each other for plate 10, and face is resisted against the two end faces of the drum b wound for masterbatch to the two respectively.Pass through such as Fig. 2-3 institutes
The fixing screws 90 shown are walked, and may make bottom plate 80 and top plate 10 that can tightly be clamped in the both ends of drum b, into without any
External accessory or even special unwrapping wire frame only rely on the above-mentioned component that grips and the fast of the opposite drum b of the present invention can be realized
Fast fixed function.
Revolution takes out line component referring again to shown in Fig. 2-3 comprising convex in interference fit with 10 upper face of top plate with inner ring
First bearing 70 at column, the outer ring of first bearing 70 is then in interference fit on rotary disk 20.Radially outward prolong at rotary disk 20
Cantilever 21 is stretched, and the top of cantilever 21 extends support arm 22 still further below.By the second deflecting wheel 32 and branch of 21 top end of cantilever
First deflecting wheel 31 of 22 top end of arm, you can realize that copper wire a is taken out the circuit transform effect of line component by drum b to revolution.It returns
Portal frame 40 is set up at 20 upper disk surface of turntable, is arranged at the crossbeam 41 of portal frame 40 and is walked hole for what copper wire a was walked.Copper wire a warps
By the second deflecting wheel 32 become backward, then via this walk hole and realize vertical to from bottom to top for line purpose.Practical operation
When, by revolving sleeve 22a cooperations affixed with respect to the clamp screw nail type of support arm 22, it can be achieved that the revolution of the first deflecting wheel 31 is adjusted,
To ensure that the first deflecting wheel 31 can be in lead angle the most suitable always.
For power component is unloaded in revolution comprising reversing frame 50 and the directive wheel 51 and tension that are arranged on reversing frame 50
Regulating wheel 52.As shown in Figs. 1-3 being turned round by second bearing 60 of reversing frame 50 is matched on the crossbeam 41 of portal frame 40, and
Draw by third deflecting wheel 33 to connect by directive wheel 51 and walk the copper wire a that Kong Chu attracts, then is real by tension adjustment wheel 52
The tensioning function of existing copper wire a, to ensure controllableization and precision of copper wire a travel paths.When practical operation, sliding sleeve can be relied on
Sliding functions of the 50c with respect to support bar 50b, to realize that the online tensile force of copper wire a adjusts purpose.And it is expert at when encountering copper wire a
Into the prominent situation normally advanced by the interference such as external force or internal stress copper wire a in the process, reversing frame 50 can also be returned by servo-actuated
Rotation is made to unload power, and realizes the online elimination function of itself stress of online external force or even copper wire a, finally maximumlly ensures mother
Expect the stability and reliability of inlet wire.
Claims (6)
1. a kind of universal wire dispenser, it is characterised in that：This wire dispenser include be fixed on drum upper end surface top plate (10) and
The rotary disk (20) being arranged at top plate (10) upper face, passes through axis of rotation vertical cloth between rotary disk (20) and top plate (10)
The first bearing (70) set is connected each other, so that rotary disk (20) can make revolution action with respect to top plate (10)；Rotary disk (20)
Pan Yuanchu extend radially outwardly arrangement cantilever (21), extended downwardly support arm (22) at the suspension end of cantilever (21)；Support arm
(22) the first deflecting wheel (31) is set at and the second deflecting wheel (32) is set at cantilever (21) suspension end；The upper disk of rotary disk (20)
Portal frame (40) is set at face, runs through to be arranged at the crossbeam (41) of portal frame (40) and walks hole for what copper wire was walked；Crossbeam (41)
The affixed third deflecting wheel (33) in lower section so that copper wire can be from bottom to top walk hole；Crossbeam (41) upper rotary is combined with back
Pivoted frame (50), the axis of rotation plumbing arrangement of the reversing frame (50)；On reversing frame (50) from bottom to top be sequentially arranged guiding
Take turns (51) and tension adjustment wheel (52)；Copper wire is via the first deflecting wheel (31), the second deflecting wheel (32) and third deflecting at drum
Wheel (33) becomes backward successively, marches to outside by walking hole and passing sequentially through directive wheel (51) and tension adjustment wheel (52) and puts
Line equipment.
2. a kind of universal wire dispenser according to claim 1, it is characterised in that：The reversing frame (50) is hollow including having
The supporting plate (50a) of the upper coarse and lower fine two-period form ladder shaft-like of barrel chamber, and the enlarged diameter section endface vertical by supporting plate (50a)
The support bar (50b) upwardly extended；Directive wheel (51) and tension adjustment wheel (52) are sequentially arranged on support bar (50b)；Supporting plate
The reduced diameter section of (50a), which penetrates, walks in hole and is fitted to each other between the two by that can bear the second bearing (60) of radial load；Support
The hollow barrel chamber of plate (50a) is constituted walks chamber for what copper wire was from bottom to top walked.
3. a kind of universal wire dispenser according to claim 2, it is characterised in that：Support bar (50b) shape is in straight-bar
Shape, being arranged on support bar (50b) can radially pass through on the sliding sleeve (50c) that support bar (50b) is axial to be slided, sliding sleeve (50c)
It wears body and the first set screw hole is set, the first holding screw (50d) passes through the first set screw hole thus with support bar
The affixed matching relationship of clamp screw nail type is constituted between (50b)；Tension adjustment wheel (52) is rotatable to be matched at sliding sleeve (50c) and opens
The vertical sliding sleeve of axis of rotation (50c) axis of power regulating wheel (52).
4. a kind of universal wire dispenser according to claim 1 or 2 or 3, it is characterised in that：Support arm (22) shape is in straight
It is rod-shaped, it is arranged with revolving sleeve (22a) on support arm (22), extends radially through body on revolving sleeve (22a) and the second holding screw is set
Hole, the second holding screw (22b) pass through the second set screw hole to constitute the affixed cooperation of clamp screw nail type between support arm (22)
Relationship；First deflecting wheel (31) it is rotatable be matched at revolving sleeve (22a) and the axis of rotation of the first deflecting wheel (31) is vertical
Revolving sleeve (22a) axis.
5. a kind of universal wire dispenser according to claim 2 or 3, it is characterised in that：The first bearing (70) and second
Bearing (60) is ball roller bearing.
6. a kind of universal wire dispenser according to claim 1 or 2 or 3, it is characterised in that：This wire dispenser further include face against
By disk axis along top plate (10) and fixing screws are arranged across drum barrel chamber in bottom plate (80) at drum lower face
(90), at threaded hole of fixing screws (90) the bottom end screw-thread fit at the bottom plate (80), and the nut of fixing screws (90)
Seam allowance is matched at top plate (10), so that top plate (10) is fitted to each other and wire coil clamping with bottom plate (80).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711465688.0A CN108313811B (en) | 2017-12-28 | 2017-12-28 | Universal paying-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711465688.0A CN108313811B (en) | 2017-12-28 | 2017-12-28 | Universal paying-off device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108313811A true CN108313811A (en) | 2018-07-24 |
| CN108313811B CN108313811B (en) | 2020-02-07 |
Family
ID=62893958
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711465688.0A Active CN108313811B (en) | 2017-12-28 | 2017-12-28 | Universal paying-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108313811B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483871A (en) * | 2020-04-21 | 2020-08-04 | 南京先河工程技术股份有限公司 | High-speed switching lead frame |
| CN111729942A (en) * | 2020-07-03 | 2020-10-02 | 重庆渝丰电线电缆有限公司 | Pay-off device of wire drawing machine for cable production |
| TWI725753B (en) * | 2020-02-25 | 2021-04-21 | 仲鈜科技股份有限公司 | Wire online inspection system |
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| CN204198107U (en) * | 2014-11-12 | 2015-03-11 | 天津华源时代金属制品有限公司 | A kind of combination top uncoupling type steel wire pay-off device |
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| CN206580389U (en) * | 2017-01-12 | 2017-10-24 | 芜湖航天特种电缆厂股份有限公司 | Tension mechanism for bunch |
| CN206735480U (en) * | 2017-04-28 | 2017-12-12 | 迈特诺（马鞍山）特种电缆有限公司 | A kind of core of EMUs 47 controls "Jumper" cable actinobacillus device |
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2017
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| DE2735321A1 (en) * | 1976-09-17 | 1978-03-23 | Kovaleski Joseph J | DEVICE FOR CONTROLLING THE UNWINDING OF WIRE AND THE like. FROM A REEL AXIAL OVER ONE END OF IT |
| CN201952061U (en) * | 2010-11-05 | 2011-08-31 | 李志雄 | Wire rope unreeling control device |
| CN103224166B (en) * | 2013-05-15 | 2017-02-08 | 长沙岱勒新材料科技股份有限公司 | High-speed winding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI725753B (en) * | 2020-02-25 | 2021-04-21 | 仲鈜科技股份有限公司 | Wire online inspection system |
| CN111483871A (en) * | 2020-04-21 | 2020-08-04 | 南京先河工程技术股份有限公司 | High-speed switching lead frame |
| CN111483871B (en) * | 2020-04-21 | 2021-03-05 | 南京先河工程技术股份有限公司 | High-speed switching lead frame |
| CN111729942A (en) * | 2020-07-03 | 2020-10-02 | 重庆渝丰电线电缆有限公司 | Pay-off device of wire drawing machine for cable production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108313811B (en) | 2020-02-07 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Cheng Inventor after: Wu Xiaoshan Inventor after: Hu Boshun Inventor after: Chen Dingbiao Inventor after: Ling Xiaoba Inventor after: Cao Yongcheng Inventor after: Zha Min Inventor after: Wang Jianhua Inventor after: Huang Kai Inventor after: Li Qijing Inventor after: Dong Xianhua Inventor before: Chen Cheng Inventor before: Wu Xiaoshan Inventor before: Hu Boshun Inventor before: Chen Dingbiao Inventor before: Ling Xiaoba Inventor before: Cao Yongcheng Inventor before: Zha Min Inventor before: Wang Jianhua Inventor before: Huang Kai Inventor before: Li Qijing Inventor before: Dong Xianhua |
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| CB03 | Change of inventor or designer information | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Universal pay off device Effective date of registration: 20220722 Granted publication date: 20200207 Pledgee: Huishang bank Tongling Beijing Road sub branch Pledgor: TONGLING DINGKE TINNED COPPER WIRE Co.,Ltd. Registration number: Y2022980010975 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |